市场调查报告书
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全球包装机器人市场 - 2023-2030Global Packaging Robots Market - 2023-2030 |
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全球包装机器人市场2022年达到57亿美元,预计到2030年将达到146亿美元,2023-2030年预测期间复合年增长率为12.2%。
全球包装机器人市场预计将受到机器人技术进步的推动,特别是在机器视觉和学习领域。这些创新显着提高了各行业终端流程的效率。机器人可实现更高效的托盘堆垛,可以更轻鬆地适应不同的产品类型和配置,而无需进行大量重新编程。随着协作机器人在运输包装中的使用越来越多,这种趋势尤其明显,因为它们的有效负载能力不断增长。这使得中小型企业能够将机器人技术用于生产线末端应用。
由于机器人在处理不同产品和包装模式方面具有多功能性,相当一部分消费品包装公司已采用机器人进行生产线末端包装流程。大型企业发现机器人技术在这方面特别有价值。然而,根据 PMMI Business Intelligence 进行的一项调查,包装机器人的采用增长预计在不久的将来将趋于平稳。儘管 53% 的接受调查的消费品企业目前使用机器人进行生产线末端包装,但预计这一数字在未来五年内将保持不变。
亚太地区是包装机器人市场最大的地区,尤其是中国,从关键统计数据和发展中可以看出,亚太地区已经牢固地确立了其作为包装机器人行业主要力量的地位。在北京举行的 2023 年世界机器人大会上,中国工业和信息化部副部长辛国斌强调了中国在全球机器人领域取得的重大进步。
中国机器人行业收入增长显着,到2022年将超过1700亿元人民币(233亿美元)。此外,中国的主导地位体现在其工业机器人销量上,2022年将占全球总量的50%以上,使其成为全球最大的机器人市场。连续十年全球领先。
全球包装机器人市场预计将受到机器人技术进步和创新的推动,製药生产等优先考虑准确性的行业已采用基于机器人的标籤操作解决方案。这些机器人可以目视检查传入的瓶子,打印适当的标籤并准确粘贴,确保符合法规并最大限度地减少错误。
此外,用于内部运输解决方案的自主移动机器人 (AMR) 的使用正在增加。与传统的自动引导车辆相比,这些 AMR 适应性强、灵活且经济高效。凭藉先进的传感器和人工智能驱动的数据,AMR 可以在动态环境中导航,无需引导布线或磁铁,使其成为优化内部物流越来越受欢迎的选择。
根据包装机械製造商协会2022年机器人技术报告,包装机器人市场正在快速增长。 2021 年,AMR 的出货量为 82,000 台,预计到 2025 年这一数字将超过 600,000 台。AMR 因其适应性、灵活性和成本效益而比传统 AGV 具有优势。这些机器人可以在动态环境中导航并运输各种物品,从原材料到成品。先进传感器和人工智能驱动数据的集成使 AMR 能够轻鬆重新部署和导航设施,而无需引导布线或磁铁。
由于包装行业各个方面对自动化和效率的需求不断增长,全球包装机器人市场预计将受到推动。这些机器人通常配备先进的传感器,使它们能够检测周围环境的变化。例如,自动导引车 (AGV) 利用激光雷达或计算机视觉在生产设施和仓库中导航。检查机器人(例如 Gecko Robotics 开发的机器人)采用摄像头和超声波传感器来识别包装设施内工业资产的损坏情况。
2023 年 6 月 30 日,创新和可持续软包装解决方案的知名製造商 Mespack 推出了专为二次包装设计的最新产品 MCP 系列。该新系列推出了与尖端机器人拣选系统无缝集成的自动美式盒机。 Mespack 专门为终端生产需求提供集成解决方案,满足从罐头、瓶子、胶囊和固体物品到各种类型的软包装等各种产品的需求。该公司的二次包装解决方案强调可持续性,特别关注符合环保实践的纸板解决方案。
关节式机器人主要用于包装机器人,由于其卓越的多功能性和精度而得到广泛应用。这些机器人在各行业的标准应用中证明了自己的能力。他们的能力涵盖材料处理、焊接、装配和机器维护。在物料搬运中,它们可以轻鬆管理码垛、拾放和箱式拣选等任务,利用其可扩展性来处理高负载。焊接是一种经典的工业应用,得益于其灵巧性,可以实现精确的移动和角度,从而实现无可挑剔的焊接质量。
汽车、电子、食品和饮料、製药等行业都认识到铰接式机器人的力量。他们在各个领域的适应能力和卓越能力源于其无与伦比的多才多艺。考虑自动化的企业通常会选择铰接式机器人,原因包括更高的吞吐量要求、人类操作员的安全问题以及降低成本的前景等因素。
亚马逊推出了 Sparrow,这是一种创新的机器人系统,旨在通过在包装前处理单个产品来简化其履行流程,这标誌着他们在机器人技术的使用方面取得了重大进步。亚马逊的专业专家团队专注于自动化和效率,一直在投资机器人和先进技术,以改善其运营的各个方面。 Sparrow 代表了物品处理方面的突破,是亚马逊仓库中第一个能够检测、选择和处理庞大库存中的单个产品的机器人系统。
初始投资成本在塑造包装机器人市场的动态方面起着至关重要的作用。它通常是影响公司在运营中采用机器人自动化决策的主要因素,并且可以显着影响市场的整体增长。对于考虑实施机器人自动化的公司来说,初始投资成本是一个主要障碍。
投资这项技术的决定取决于构建证明支出合理的综合业务案例的能力。虽然自动化的潜在回报可能是巨大的,并且可能相对较快地实现,但关键的挑战在于确保在采用的初始阶段可持续的现金流。公司需要权衡其运营的收益与财务稳定性,因为边际回报可能无法证明相关风险的合理性。
Global Packaging Robots Market reached US$ 5.7 billion in 2022 and is expected to reach US$ 14.6 billion by 2030, growing with a CAGR of 12.2% during the forecast period 2023-2030.
The global packaging robots market is expected to be driven by advancements in robotics technology, particularly in the field of machine vision and learning. The innovations have significantly improved the efficiency of end-of-line processes in various industries. Robots for more efficient pallet stacking, allowing for easier adaptation to different product types and configurations without extensive reprogramming. This trend is especially evident with the increasing use of collaborative robots in transport packaging, as their payload capacities continue to grow. This has enabled small and medium-sized enterprises to embrace robotics for end-of-line applications.
A substantial portion of consumer packaged goods companies have adopted robots for end-of-line packaging processes due to their versatility in handling diverse products and packaging patterns. Larger operations find robotics particularly valuable in this context. However, according to a survey conducted by PMMI Business Intelligence, growth in the adoption of packaging robots is projected to plateau in the near future. While 53% of surveyed CPGs currently use robots for end-of-line packaging, this number is expected to remain unchanged over the next five years.
Asia-Pacific is the largest region in the packaging robots market, particularly China, has firmly established itself as a major force in the packaging robotics industry, as evident from key statistics and developments. At the 2023 World Robot Conference in Beijing, Xin Guobin, China's vice minister of industry and information technology, highlighted the nation's significant advancements in the global robotics landscape.
China's robotics industry has reported remarkable revenue growth, surpassing 170 billion yuan (US$ 23.3 billion) in 2022. Moreover, China's dominance is reflected in its sales of industrial robots, accounting for over 50% of the world's total in 2022, making it the global leader for ten consecutive years.
The global packaging robots market is expected to be driven by advancements and innovations in robotics technology, industries that prioritize accuracy, like pharmaceutical production, have employed robot-based solutions for labeling operations. These robots can visually inspect incoming bottles, print appropriate labels and apply them accurately, ensuring compliance with regulations and minimizing errors.
Also, the use of autonomous mobile robots (AMRs) for internal transport solutions is on the rise. These AMRs are adaptable, flexible and cost-efficient compared to traditional autonomous guided vehicles. With advanced sensors and AI-driven data, AMRs can navigate dynamic environments without the need for guided wiring or magnets, making them an increasingly popular choice for optimizing internal logistics.
According to Packaging Machinery Manufacturers Institutes 2022 report on robotics, the packaging robots market is witnessing rapid growth. In 2021, 82,000 AMRs were shipped and this number is projected to surpass 600,000 by 2025. AMRs offer advantages over traditional AGVs due to their adaptability, flexibility and cost-efficiency. These robots can navigate dynamic environments and transport various items, from raw materials to finished products. The integration of advanced sensors and AI-driven data enables AMRs to be easily redeployed and navigate facilities without the need for guided wiring or magnets.
The global packaging robots market is expected to be driven due to the growing demand for automation and efficiency in various aspects of the packaging industry. The robots are typically equipped with advanced sensors that allow them to detect changes in their surroundings. For instance, autonomous guided vehicles (AGVs) utilize LiDAR or computer vision to navigate through production facilities and warehouses. Inspection robots, such as those developed by Gecko Robotics, employ cameras and ultrasonic sensors to identify damage in industrial assets within packaging facilities.
On June 30, 2023, Mespack, a renowned manufacturer of innovative and sustainable flexible packaging solutions, unveiled its latest offering, the MCP series, designed for secondary packaging. This new series introduces automatic American box machines that are seamlessly integrated with a cutting-edge robotic picking system. Mespack specializes in providing integrated solutions for end-of-line production needs, catering to a diverse array of products ranging from cans, bottles, capsules and solid items to various types of flexible packaging. The company's secondary packaging solutions emphasize sustainability, particularly focusing on cardboard-based solutions which align with eco-friendly practices.
Articulated robots are majorly used in the packaging robot with finding extensive use due to their exceptional versatility and precision. These robots prove their mettle in standard applications across industries. Their prowess spans material handling, welding, assembly and machine tending. In material handling, they effortlessly manage tasks like palletizing, pick and place and bin-picking, leveraging their scalability to handle high payloads. Welding, a classic industrial application, benefits from their dexterity, enabling precise movements and angles for impeccable weld quality.
Industries spanning automotive, electronics, food and beverage, pharmaceuticals and more, recognize the power of articulated robots. Their ability to adapt and excel in various sectors stems from their unmatched versatility. Businesses contemplating automation often opt for articulated robots driven by factors like higher throughput requirements, safety concerns for human operators and the prospect of cost reductions.
Amazon has unveiled Sparrow, an innovative robotic system designed to streamline its fulfillment process by handling individual products before they are packaged, marking a significant advancement in their use of robotics. With a focus on automation and efficiency, Amazon's dedicated teams of experts have been investing in robotics and advanced technology to improve various aspects of their operations. Sparrow represents a breakthrough in item handling, being the first robotic system in Amazon's warehouses that can detect, select and handle individual products in their vast inventory.
The initial investment cost plays a crucial role in shaping the dynamics of the packaging robots market. It is often the primary factor that influences a company's decision to adopt robotic automation in their operations and it can significantly impact the overall growth of the market. For companies considering the implementation of robotic automation, the initial investment cost represents a major obstacle.
The decision to invest in this technology hinges on the ability to build a comprehensive business case that justifies the expenditure. While the potential returns from automation can be substantial and may materialize relatively quickly, the key challenge lies in ensuring sustainable cash flow during the initial phase of adoption. Companies need to weigh the benefits against the financial stability of their operations, as marginal returns may not justify the associated risks.
The global packaging robots market is segmented based on gripping, application, end-user and region.
The palletizing operations hold the largest application segment in the packaging robots market, as integration of robotics in palletizing offers several advantages, including precise control, faster handling and normative palletizing. For instance, MMCI manufactured and developed a multi-functional robotic palletizing system. This system was designed to handle multiple production lines efficiently, saving valuable floor space and reducing equipment costs. The system utilized a six-axis Fanuc robot with a custom multi-functional end-of-arm tool. This tool was engineered to perform various tasks to facilitate palletizing.
In the ever-evolving landscape of automation, CMES Robotics is revolutionizing palletizing processes with an innovative solution in collaboration with Yaskawa Motoman. The introduction of a fully automated mixed-case palletizing system marks a significant advancement in streamlining complex tasks. This pioneering solution is designed to tackle the challenges of handling diverse and randomly sized cases without the necessity for pre-deployment training. In the packaging industry, products often come in diverse shapes and sizes. This solution's ability to handle complex random cases without prior training makes it highly versatile.
Asia-Pacific is the largest region in the packaging robots market, particularly China which has emerged as a major hub for the packaging robotics industry with significant growth and investments, which are driven by government policies and initiatives. China has positioned itself as a global leader in manufacturing by leveraging technology, automation and robotics. The country's policies such as the National High-Tech R&D program, Made in China 2025 and the Robotic Industry Development Program have played a crucial role in promoting the modernization of its manufacturing sector. The initiatives have led to a remarkable increase in the adoption of industrial robots.
The impact of China's demand for industrial robots is substantial, as the country has become the largest importer of industrial robots globally. This demand has influenced major robotics manufacturers, including those from Japan and Europe, to invest in partnerships and manufacturing facilities within China. The growth of China's domestic robotics industry is also evident, with thousands of firms competing in the market and a significant increase in sales of domestic robots.
The official data from the Ministry of Industry and Information Technology reveals that China's production of industrial robots continues to surge, with 222,000 units produced in the first half of a particular year, reflecting a 5.4% year-on-year increase. This growth trend confirms China's status as the world's fastest-growing robotics market, according to the International Federation of Robotics. The rapid expansion of robotics installations is enabling China to effectively address labor force challenges while bolstering its manufacturing capabilities.
The major global players in the market include: ABB Robotics, Fanuc Corporation, KUKA Robotics, Yaskawa Electric Corporation, Universal Robots, Mitsubishi Electric Corporation, Kawasaki Robotics, Comau Robotics, Staubli Robotics and Omron Corporation.
The packaging robotics industry has been significantly impacted by various factors, with two major drivers being the COVID-19 pandemic and advancements in technology. The COVID-19 pandemic has played a pivotal role in accelerating the adoption of robotics within the packaging sector. Labor shortages and rising wage costs, exacerbated by the pandemic, have driven companies to seek automation solutions to maintain operational efficiency.
In response to these challenges, the North American robotics market experienced substantial growth in Q1-2022. The International Federation of Robotics (IFR) reports a 28% increase in orders for industrial robots from companies in U.S., Canada and Mexico compared to the same period in the previous year. This surge in demand has resulted in a 43% revenue increase, reaching $664 million. This growth trend is attributed to a post-pandemic boom and highlights the pivotal role of robotics in addressing operational challenges.
The ongoing Russia-Ukraine conflict made a significant impact on the packaging robotics industry and related sectors. The conflict, which began with Russia's military invasion of Ukraine, has disrupted supply chains, led to the closure of production facilities and caused uncertainties in the market. The disruption particularly pronounced in the packaging industry due to its reliance on materials and components from the affected regions.
Major effects of the conflict have been the closure of packaging and production facilities in both Ukraine and Russia. Many major western companies have exited the region, resulting in the closure of various facilities. For example, Ukraine's largest petrochemical plant, Karpatneftekhim, shut down operations due to martial law, while Swiss glass packaging provider Vetropack had to send employees home and suspend operations after its facility in Kyiv suffered severe damage. This disruption has led to supply chain interruptions and reduced production capacities.
AI is reshaping the packaging industry in profound ways, offering innovative solutions to enhance efficiency, sustainability and accuracy. One significant application of AI is through advanced vision systems for packaging inspection. Amazon, for instance, employs AI models that learn from customer complaints to optimize packaging materials, reducing product damage and shipping costs, while also cutting down on waste. These algorithms determine the most suitable packaging, resulting in lighter and eco-friendly packages that minimize the overall carbon footprint per item.
Machine Learning is also playing a pivotal role in processes like date labeling. By leveraging AI, companies can ensure standardized procedures, reducing manual errors and enhancing control for greater efficiency. The incorporation of data-embedded barcodes, as seen with Tesco, not only streamlines the packaging line but also contributes to the reduction of food waste and the prevention of errors during product labeling.
Moreover, AI-based recycling systems, exemplified by AMP Robotics, are transforming waste management. AI-powered robots like "Cortex" utilize optical sensors to sort recyclable materials, addressing the ecological cost of inadequate recycling practices and contributing to a more sustainable future. Monolith AI, for instance, enables manufacturers to create sustainable packaging designs while maintaining quality. By predicting performance and optimizing designs, companies can reduce costs and improve the environmental impact of their packaging solutions.
The global packaging robots market report would provide approximately 61 tables, 66 figures and 184 Pages.
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