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市场调查报告书
商品编码
1468130
2024-2032 年螺桿帮浦市场报告(按抽气能力、额定功率、最终用户和地区)Progressing Cavity Pump Market Report by Pumping Capacity, Power Rating, End User, and Region 2024-2032 |
2023年,全球螺桿IMARC Group市场规模达54亿美元。对节能解决方案不断增长的需求、PCP设计的不断创新和技术进步,以及废水处理中越来越多地采用将污泥从一个处理过程输送到另一个处理过程,是推动市场的一些关键因素。
螺桿泵浦 (PCP) 是一种用于输送流体或黏性物质的正排量泵浦。它由通常由金属製成的螺旋形转子和定子组成,定子是橡胶或弹性体衬里的管,其中转子连接到驱动轴。它可以有效地泵送不同黏度的物质,从稀薄液体到高黏度材料。它产生吸力并将流体吸入泵中,无需额外的启动设备。
目前,石油和天然气行业的人工举升系统、钻井作业和油井维护对五氯酚的需求不断增长,提供了良好的市场前景。除此之外,对环境法规的日益关注以及从具有挑战性的油藏条件(例如高粘度流体和高含砂量)中提取碳氢化合物的需求,正在为行业投资者创造利润丰厚的增长机会。此外,现有基础设施的升级和扩建以及新设施的建设正在推动市场的成长。此外,食品和饮料 (F&B) 行业需要这些泵来处理黏性和剪切敏感流体,这在食品生产和加工中很常见。螺桿泵还提供温和的产品处理和精确的计量功能,使其适用于各种食品和饮料应用。
对节能解决方案的需求不断增长
PCP 具有功耗低、容积效率高以及能够处理不同流体黏度等优点。这些功能使 PCP 成为注重能源的行业的有吸引力的选择,从而导致其采用率不断提高,市场不断增长。它们是正排量泵,每次旋转时都可以排出固定量的流体,无论压力如何变化,都能产生恆定的流量,这有助于优化能耗。它们以低转速运行,最大限度地减少泵送流体的剪切力,以保持流体的完整性并防止降解。此外,PCP 因其即使在变化的负载条件下也能保持高效率而闻名。
PCP 的技术进步
PCP 设计的持续创新和技术进步正在提高其效率、可靠性和性能。製造商正在引入先进的 PCP,其具有变频驱动器、智慧泵系统和耐腐蚀材料等功能,从而增强其功能并提供营运优势。他们还推出了采用改进材料的 PCP,以最大限度地减少内部洩漏并提高泵浦的容积和机械效率。 PCP 还可以配备感测器和监控系统,以实现即时性能追踪。这使得操作员能够监控和优化泵浦性能、检测异常并准确预测维护需求。此外,变频驱动器 (VFD) 与 PCP 的整合可以精确控制泵速,从而有效调节流量和操作条件。
废水处理日益受到关注
五氯酚在废水处理厂中用于将污泥从一种处理工艺输送到另一种处理工艺,例如从沉淀池输送到消化池或脱水装置。它们也用于脱水应用,以去除污泥中的水,从而减少其体积和重量。这些帮浦用于带式压滤机、离心机和其他脱水设备等製程。 PCP 可以准确、可靠地将用于各种目的(例如 pH 调节、混凝或消毒)的化学品添加到废水流中,确保精确控制和高效混合。
The global progressing cavity pump market size reached US$ 5.4 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 7.5 Billion by 2032, exhibiting a growth rate (CAGR) of 3.7% during 2024-2032. The growing demand for energy efficient solutions, continuous innovation and technological advancements in PCP designs, and rising adoption in the wastewater treatment to transport the sludge from one treatment process to another represent some of the key factors driving the market.
A progressing cavity pump (PCP) is a type of positive displacement pump used to move fluid or viscous substances. It consists of a helical-shaped rotor, typically made of metal, and a stator, which is a rubber or elastomer-lined tube, wherein the rotor is connected to a drive shaft. It can efficiently pump substances with varying viscosities, ranging from thin liquids to highly viscous materials. It creates suction and draws fluid into the pump without the need for additional priming equipment.
At present, the growing demand for PCPs in the oil and gas industry for artificial lift systems, drilling operations, and well servicing is offering a favorable market outlook. Besides this, the rising focus on environmental regulations and the need to extract hydrocarbons from challenging reservoir conditions, such as high viscosity fluids and high sand content, are creating lucrative growth opportunities for industry investors. Moreover, upgrades and expansions of existing infrastructure and the construction of new facilities are propelling the growth of the market. In addition, the food and beverage (F&B) industry requires these pumps for handling viscous and shear-sensitive fluids, which are common in the production and processing of food products. Progressing cavity pumps also offer gentle product handling and precise metering capabilities, making them suitable for various food and beverage applications.
Growing demand for energy efficient solutions
PCPs offer advantages, such as low power consumption, high volumetric efficiency, and the ability to handle varying fluid viscosities. These features make PCPs an attractive choice for energy-conscious industries, leading to their increasing adoption and market growth. They are positive displacement pumps that can displace a fixed amount of fluid with each rotation of the pump, resulting in a constant flow rate regardless of changes in pressure, which helps optimize energy consumption. They operate at low rotational speeds, minimizing shear forces on the pumped fluid to maintain the integrity of the fluid and prevent degradation. In addition, PCPs are known for their ability to maintain high efficiency even at varying load conditions.
Technological advancements in PCPs
Continuous innovation and technological advancements in PCP designs are improving their efficiency, reliability, and performance. Manufacturers are introducing advanced PCPs with features like variable frequency drives, smart pumping systems, and corrosion-resistant materials, which enhance their capabilities and offer operational benefits. They are also introducing PCPs with improved material to minimize internal leakage and enhance the volumetric and mechanical efficiency of pumps. PCPs can also be equipped with sensors and monitoring systems to enable real-time performance tracking. This allows operators to monitor and optimize pump performance, detect anomalies, and predict maintenance requirements accurately. In addition, the integration of variable frequency drives (VFDs) with PCPs enables precise control over pump speed, allowing for efficient adjustment of flow rates and operating conditions.
Rising focus on wastewater treatment
PCPs are used in wastewater treatment plants to transport the sludge from one treatment process to another, such as from sedimentation tanks to digesters or dewatering units. They are also used in dewatering applications to remove water from sludge, reducing its volume and weight. These pumps are employed in processes, such as belt filter presses, centrifuges, and other dewatering equipment. PCPs can accurately and reliably add chemicals for various purposes, such as pH adjustment, coagulation, or disinfection, into the wastewater stream, ensuring precise control and efficient mixing.
IMARC Group provides an analysis of the key trends in each segment of the global progressing cavity pump market report, along with forecasts at the global, regional and country levels from 2024-2032. Our report has categorized the market based on pumping capacity, power rating and end user.
Up to 500 GPM
501-1,000 GPM
Above 1,000 GPM
Up to 500 GPM dominate the market
The report has provided a detailed breakup and analysis of the market based on the pumping capacity. This includes up to 500 GPM, 501-1,000 GPM, and above 1,000 GPM. According to the report, up to 500 GPM represented the largest segment due to its ability to handle flow rates of up to 500 GPM. It is suitable for applications requiring large volumes of fluid to be moved efficiently. It is known for its versatility and ability to handle a wide range of fluids, including viscous, abrasive, and shear-sensitive liquids. It can effectively pump fluids with varying viscosities, making it ideal for diverse industries, such as oil and gas, wastewater treatment, food processing, and chemical manufacturing.
Up to 50 HP
51-150 HP
Above 1,50 HP
Up to 50 HP holds the biggest market share
A detailed breakup and analysis of the market based on the power rating has also been provided in the report. This includes up to 50 HP, 51-150 HP, and above 150 HP. According to the report, up to 50 HP accounted for the largest market share.
By increasing the power rating to 50 HP, PCPs can deliver higher flow rates and improved pressure, allowing them to handle more demanding applications. Industries, such as oil and gas, wastewater treatment, mining, and food processing, often require pumps with higher power ratings to meet their operational requirements effectively. This power rating of PCPs enables them to efficiently handle high viscosity, abrasive particles, or corrosive properties fluids, ensuring reliable and consistent performance even under demanding conditions.
Water and Wastewater Management
Oil and Gas
Food and Beverages
Chemicals and Petrochemicals
Others
Water and wastewater management accounts for the majority of the market share
A detailed breakup and analysis of the market based on the end user has also been provided in the report. This includes water and wastewater management, oil and gas, food and beverages, chemicals and petrochemicals, and others. According to the report, water and wastewater management accounted for the largest market share.
PCPs are capable of handling highly viscous fluids, including sludges and wastewater with high solids content. They can efficiently transfer fluids with varying viscosities, making them suitable for a wide range of water and wastewater management processes. They are also used to handle fluids containing solids, such as sand, grit, and sewage sludge. In addition, these pumps generate a smooth, non-pulsating flow, which is beneficial for water and wastewater management processes. The consistent flow helps maintain system stability, prevents pipe damage, and allows for accurate dosing and mixing of chemicals.
North America
United States
Canada
Asia-Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
Asia Pacific exhibits a clear dominance, accounting for the largest market share
The report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa. According to the report, Asia Pacific represented the largest market.
Asia Pacific held the biggest market share due to rapid industrialization, which is resulting in the increasing application of PCPs in various industries, such as oil and gas, mining, chemicals, food and beverage (F&B), and wastewater treatment. The growing number of oil and gas reserves, along with the rising investment in their exploration and production activities, is catalyzing the demand for PCPs in the region. Moreover, PCPs are used in construction applications for pumping concrete, slurries, and other viscous materials. The emphasis on infrastructure development in the region is also contributing to the growth of the market.
Established companies in the industry have strong brand recognition, established customer relationships, and a track record of delivering reliable pumping solutions. They also have a competitive advantage in terms of economies of scale, extensive product portfolios, and established distribution networks. Nonetheless, the market is attracting new players who offer innovative technologies, improved efficiency, or competitive pricing. These entrants can disrupt the market by introducing novel designs, materials, or manufacturing techniques. Additionally, evolving industry regulations and standards are creating opportunities for new entrants to address specific compliance requirements. Moreover, to succeed in the progressing cavity pump market, companies are differentiating themselves through factors, such as product quality, reliability, efficiency, after-sales support, and customization capabilities.
ChampionX
Circor International Inc.
Continental Pump Company Inc.
Erich NETZSCH GmbH & Co. Holding KG
Liberty Process Equipment Inc.
Nov Inc.
Nova Rotors Srl
PCM Inc. (Insight Enterprises Inc.)
Pumpenfabrik Wangen GmbH
Schlumberger Limited
Vogelsang GmbH & Co. KG
Weatherford International LLC
Xylem Inc.
ChampionX recently earned the top honors for the third consecutive year in Artificial Lift, Production Chemicals, and Intelligent Sensors and Controls in the 2023 Oilfield Products Customer Satisfaction Survey conducted by EnergyPoint Research.
In June 2023, CIRCOR International, Inc. announced the amended of its definitive merger agreement with affiliates of investment funds managed by KKR at $56.00 per share in cash.
In 2019, Continental Pump Company Inc. offered new metal water pump housing for the automotive aftermarket.