市场调查报告书
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1519782
2024-2032 年按树脂类型、纤维类型、製造流程、最终用途产业和地区分類的预浸料市场报告Prepreg Market Report by Resin Type, Fiber Type, Manufacturing Process, End Use Industry, and Region 2024-2032 |
IMARC Group年全球预浸料市场规模达123亿美元。对製造轻型汽车零件的日益关注、风能作为化石燃料可持续替代品的利用不断增加、太空探索活动的增加和下一代飞机的开发是推动市场的一些主要因素。
预浸料是一种复合材料,包含两种主要成分,包括增强纤维和热固性树脂基体。它是通过细緻的製造工艺生产的,可确保均匀的树脂分布,从而能够精确控製材料特性。它需要特定的固化过程,通常涉及热和压力,将树脂从液态转变为固态,确保最大的强度和刚度。它具有较高的强度重量比,从而减轻了产品的总重量。它还提供卓越的机械性能,提高产品的耐用性和性能。
目前,越来越多地使用预浸料来製造运动器材,如网球拍、高尔夫球桿桿身和自行车车架,提高性能和耐用性,正在推动市场的成长。除此之外,印刷电路板(PCB)中对预浸料提供绝缘和机械支撑的需求不断增长,也促进了市场的成长。此外,在船舶领域越来越多地使用预浸料来製造船体和其他部件,以减轻重量,同时保持结构完整性,这提供了良好的市场前景。除此之外,对永续性和环境问题的日益关注正在支持市场的成长。此外,太空探索活动的增加和下一代飞机的开发也促进了市场的成长。
越来越注重製造轻量化汽车零件
目前对轻量化汽车零件製造的日益关注正在对预浸料市场的成长产生积极影响。除此之外,在汽车领域,製造商不断寻求创新方法来设计和生产轻量化零件。预浸料是由纤维增强树脂基体组成的复合材料,正成为实现这一目标的关键解决方案。与传统材料相比,它们的使用使得汽车零件不仅更轻,而且具有卓越的强度和刚度特性。此外,目前对环境永续性的重视和严格的排放法规正在加速预浸料在汽车製造中的采用。使用预浸料等轻质材料有助于减少车辆的碳足迹,使其成为对汽车製造商和消费者都有吸引力的选择。
风能利用率不断提高
由于大众环保意识的增强,风能的利用不断增加,推动了对预浸料的需求。除此之外,预浸料作为具有优异机械性能和耐用性的复合材料,越来越多地用于风力涡轮机叶片的製造。风力涡轮机技术的不断发展和增强,对能够承受风电场苛刻条件(包括高风速和变化温度)的材料的需求不断增长。因此,预浸料製造商看到风能领域的订单增加,进一步促进了市场的成长。此外,风能计画的持续扩张正在鼓励投资开发专为风力涡轮机应用客製化的先进预浸材料。
复合材料日益普及
目前,复合材料的日益普及正在推动预浸料市场的成长。除此之外,航空航太和汽车产业目前正在经历重大转型,对轻质、高强度材料的需求不断增长。包括预浸料在内的复合材料在满足这些严格的行业要求方面发挥着越来越重要的作用。需求的持续成长直接促进了预浸料市场的持续扩张。此外,製造流程和技术的不断进步正在不断提高预浸料的品质、性能和多功能性。製造商目前正在投资研发 (R&D) 活动来增强这些材料,使其更具成本效益且更易于使用。这些持续的创新正在推动预浸料在复合材料必不可少的行业中得到更大的接受。
The global prepreg market size reached US$ 12.3 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 23.5 Billion by 2032, exhibiting a growth rate (CAGR) of 7.28% during 2024-2032. The growing focus on manufacturing lightweight automotive parts, rising utilization of wind energy as a sustainable alternative to fossil fuels, and increasing space exploration activities and the development of next-generation aircraft are some of the major factors propelling the market.
Prepregs is a composite material that comprises two primary components, including reinforcing fibers and a thermosetting resin matrix. It is produced through a meticulous manufacturing process that ensures uniform resin distribution, enabling precise control over material properties. It requires a specific curing process, typically involving heat and pressure, to transform the resin from a liquid to a solid state, ensuring maximum strength and stiffness. It offers high strength-to-weight ratios, reducing the overall weight of products. It also provides exceptional mechanical properties, enhancing product durability and performance.
At present, the increasing utilization of prepregs to make sporting equipment, such as tennis rackets, golf club shafts, and bicycle frames, enhancing performance and durability, is impelling the growth of the market. Besides this, the rising demand for prepregs in printed circuit boards (PCBs) to provide insulation and mechanical support is contributing to the growth of the market. In addition, the growing employment of prepregs in the marine sector for boat hulls and other components to reduce weight while maintaining structural integrity is offering a favorable market outlook. Apart from this, the increasing focus on sustainability and environmental concerns is supporting the growth of the market. Additionally, the rising space exploration activities and the development of next-generation aircraft are bolstering the growth of the market.
Growing focus on manufacturing lightweight automotive parts
The growing focus on manufacturing lightweight automotive parts is currently exerting a positive influence on the growth of the prepreg market. Besides this, in the automotive sector, manufacturers are continuously seeking innovative ways to design and produce lightweight components. Prepregs, which are composite materials composed of resin matrices reinforced with fibers, are emerging as a key solution in achieving this objective. Their use results in automotive parts that are not only lighter but also offer superior strength and stiffness properties compared to traditional materials. Furthermore, the present emphasis on environmental sustainability and stringent regulations governing emissions are accelerating the adoption of prepregs in automotive manufacturing. The use of lightweight materials, such as prepregs, aids in reducing the carbon footprint of the vehicle, making it an attractive choice for both automakers and consumers.
Rising utilization of wind energy
The rising utilization of wind energy due to increasing environmental consciousness among the masses is propelling the demand for prepregs. Besides this, prepregs, being composite materials with excellent mechanical properties and durability, are increasingly being used in the manufacturing of wind turbine blades. The continuous development and enhancement of wind turbine technology is growing the need for materials that can withstand the demanding conditions of wind farms, including high wind speeds and varying temperatures. As a result, prepreg manufacturers are witnessing a rise in orders from the wind energy sector, further contributing to the growth of the market. Moreover, the ongoing expansion of wind energy projects is encouraging investments in the development of advanced prepreg materials specifically tailored for wind turbine applications.
Increasing popularity of composite materials
Presently, the increasing popularity of composite materials is bolstering the growth of the prepreg market. Besides this, the aerospace and automotive sectors are presently undergoing a significant transformation, with a rising demand for lightweight, high-strength materials. Composite materials, which include prepregs, are playing an increasingly vital role in meeting these stringent requirements of the industry. This ongoing increment in demand is directly contributing to the continuous expansion of the prepreg market. Additionally, ongoing advancements in manufacturing processes and technologies are continually improving the quality, performance, and versatility of prepregs. Manufacturers are currently investing in research and development (R&D) activities to enhance these materials, making them more cost-effective and easier to work with. These ongoing innovations are driving greater acceptance of prepregs in industries where composite materials are an indispensable requirement.
IMARC Group provides an analysis of the key trends in each segment of the market report, along with forecasts at the global, regional, and country levels from 2024-2032. Our report has categorized the market based on resin type, fiber type, manufacturing process, and end use industry.
Thermoset
Thermoplastic
Epoxy
Others
Thermoset dominate the market
The report has provided a detailed breakup and analysis of the market based on the resin type. This includes thermoset, thermoplastic, epoxy, and others. According to the report, thermoset represented the largest segment.
Thermosets refer to a class of polymers or plastics that undergo a chemical change when subjected to heat, resulting in a permanent and irreversible change in their physical properties. They are known for their excellent heat resistance and dimensional stability. They can withstand high temperatures without softening or deforming, making them suitable for various applications where heat resistance is crucial. They are used in the production of electrical components, circuit boards, and insulating coatings. They are often highly resistant to chemicals and corrosion, making them valuable in industries where exposure to harsh chemicals is common, such as the chemical processing industry. They are also used in the production of various consumer goods, including kitchen utensils, electrical switches, and appliance handles, due to their durability and resistance to heat.
Carbon
Glass
Aramid
Carbon holds the largest share in the market
A detailed breakup and analysis of the market based on the fiber type have also been provided in the report. This includes carbon, glass, and aramid. According to the report, carbon accounted for the largest market share.
Carbon fibers are strong and lightweight, making them ideal for applications where strength and stiffness are crucial, such as aerospace and automotive components. This results in structures that are both durable and fuel-efficient. Carbon fibers have low thermal expansion coefficients, meaning they maintain their shape and dimensions across a wide range of temperatures. This is crucial in applications subject to extreme temperature variations. Carbon is highly resistant to corrosion, making it suitable for use in aggressive environments, like chemical processing plants or marine applications. The properties of carbon fibers can be tailored to meet specific requirements by adjusting the fiber orientation, weave patterns, and resin formulations. This flexibility makes carbon prepregs versatile and adaptable to diverse applications.
Hot-Melt Process
Solvent Dip Process
Hot-melt process holds the biggest share in the market
A detailed breakup and analysis of the market based on the manufacturing process has also been provided in the report. This includes hot-melt process and solvent dip process. According to the report, hot-melt process accounted for the largest market share.
The hot-melt process, also known as hot-melt adhesive or hot glue process, refers to a method of joining or bonding materials using a thermoplastic adhesive that is heated until it becomes a liquid and then applied to the surfaces to be bonded. The hot-melt process allows for precise control over resin impregnation, ensuring consistent and uniform distribution of resin throughout the prepreg material. This consistency is critical for achieving predictable mechanical properties in the final composite product. Prepregs produced through the hot-melt process often have good tack properties, making them easier to handle and position during composite lay-up processes. This tackiness helps in reducing the risk of fiber misalignment and improving overall manufacturing efficiency.
Aerospace and Defense
Automotive
Electrical and Electronics
Wind Turbine
Sporting Goods
Others
Aerospace and defense hold the maximum share in the market
A detailed breakup and analysis of the market based on the end use industry has also been provided in the report. This includes aerospace and defense, automotive, electrical and electronics, wind turbine, sporting goods, and others. According to the report, aerospace and defense accounted for the largest market share.
Prepregs are extensively used in the manufacturing of aircraft structures, including wings, fuselages, empennages, and fairings. Their high strength and lightweight properties help reduce the weight of the aircraft, leading to improved fuel efficiency and performance. In helicopters, prepregs are used for rotor blades, tail booms, and other critical components. Their high stiffness and durability make them ideal for withstanding the dynamic loads and vibrations associated with rotary-wing aircraft. Prepregs are crucial in the aerospace industry for building lightweight and strong structures for spacecraft and satellites. They help reduce launch costs by minimizing the weight of these vehicles and payloads. Additionally, prepregs can withstand the extreme conditions of space, including vacuum and radiation.
North America
United States
Canada
Asia-Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
North America exhibits a clear dominance, accounting for the largest prepreg market share
The market research report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa. According to the report, North America accounted for the largest market share.
North America held the biggest market due to the rising emphasis on fuel efficiency and reducing greenhouse gas emissions. Besides this, the increasing focus on manufacturing lightweight and durable wind turbine blades, which are essential for enhancing the efficiency and reliability of wind energy generation is contributing to the market growth. Apart from this, the rising demand for lightweight and high-strength materials in the defense sector is supporting the growth of the market. Additionally, increasing advancements in manufacturing processes and resin formulations are propelling the growth of the market.
Asia Pacific is estimated to expand further in this domain due to the rising focus on minimizing material waste and energy consumption in various industrial operations. Moreover, the increasing popularity of composite materials is bolstering the growth of the market.
Key market players are investing in research operations to create advanced materials with improved properties. They are also developing prepregs with enhanced mechanical, thermal, and electrical properties to meet the evolving demands of various industries, such as aerospace, automotive, and wind energy. Top companies are expanding their production capabilities to meet growing demand by building new manufacturing facilities and increasing automation to improve efficiency and reduce production costs. They are also diversifying their product portfolios to cater to a broader range of applications by developing prepregs for niche markets and customizing products to meet specific customer requirements. Leading companies are working on developing eco-friendly prepregs with reduced environmental impact.
Axiom Materials Inc. (Kordsa Incorporated)
Composites One LLC (Synergy55 Inc.)
Gurit Holding
Hexcel Corporation
Mitsubishi Chemical Corporation
Park Aerospace Corp.
SGL Carbon SE
Solvay S.A.
Sunrez Corporation
Teijin Limited
Toray Industries Inc.
Ventec International Group
(Please note that this is only a partial list of the key players, and the complete list is provided in the report.)
In 2022, Kordsa Incorporated invested in composited technologies to reinforce its presence in Europe by acquiring major shares of Microtex Composites.
In April 2022, Gurit Holding announced the acquisition of 60% shares of Fiberline Composites A/S, which will help it enhance its product offering in the wind energy market.
In 2023, Hexcel Corporation announced the inauguration of its new engineered core operations plant in Morocco to fulfill the rising demand for lightweight and advanced composite materials in the aerospace sector.