市场调查报告书
商品编码
1540820
2024-2032 年按组件、技术、最终用途和地区分類的智慧製造市场报告Smart Manufacturing Market Report by Component, Technology, End Use, and Region 2024-2032 |
IMARC Group年全球智慧製造市场规模达3,244亿美元。多个行业对自动化的需求不断增加,越来越多地采用先进解决方案来减少人工监督的需要,以及工业物联网 (IIoT) 利用率的不断提高是推动市场成长的一些因素。
主要市场驱动因素:由于多个行业对自动化的日益关注,市场正在经历强劲成长。此外,对製造过程中实现最终效率的更高需求正在促进市场成长。
主要市场趋势:主要趋势包括自动化和机器人系统的进步以及製造过程中可持续性的强调。
地理趋势:由于製造业对自动化以减少人力参与的需求不断增长,亚太地区代表了最大的市场。
竞争格局:智慧製造业的一些主要市场参与者包括3D Systems Inc.、ABB Ltd.、艾默生电气公司、发那科公司、通用电气公司、霍尼韦尔国际公司、三菱电机公司、罗伯特博世有限公司、罗克韦尔公司自动化公司、施耐德电机公司、西门子股份公司、横河电机公司等。
挑战与机会:对昂贵投资的过度要求以及整合的复杂性是其中的一些挑战。然而,对在有限的人力监督下管理製造流程的解决方案的需求不断增长,预计将克服这些复杂性。
越来越重视永续性和能源效率
正如《智慧製造业展望》所强调的那样,在对永续性和能源效率的高度关注的推动下,智慧製造解决方案的推动正在各个行业中获得强劲动力。在全球范围内,由于环境问题日益严重,企业面临越来越大的压力,要求它们采取可持续的做法。
新兴的智慧製造技术使节能生产流程成为现实,正受到越来越多的关注。这些创新不仅减少了浪费,也减轻了製造业对环境的影响。借助智慧感测器和资料分析,製造商可以仔细监控能源消耗并确定需要改进的领域。
自动化和机器人技术的进步
对自动化和机器人技术的不懈要求对于保持製造流程的顺利运作至关重要。由于尖端机器人系统和自动化机械的增加,企业正在见证多个产业生产线的系统性转变。这场革命正在提高效率和精度,消除对人为错误的担忧,并显着加快製造週期。因此,生产力和成本节约不断提高。透过实现机器和系统之间的无缝即时通信,工业物联网可确保持续监控和控制。此外,由人工智慧和机器学习驱动的机器人能够以最少的监督来处理复杂的任务,从而使操作更加顺畅。这些技术奇蹟不仅提高了效率,还保证了稳定的产品质量,这对于保持竞争力至关重要。
达明机器人在 2024 年推出了最新的协作机器人 TM30S,这是一项显着的飞跃。这证明了科技在将人类的聪明才智与机器人的精确度结合方面取得了多大的进步。
工业物联网 (IIoT) 的采用不断增加
工业物联网 (IIoT) 的过度使用正在改变智慧製造市场收入的模式。透过互联网连接众多工业设备,工业物联网促进了轻鬆的资料交换和通信,从而显着提高了该领域的市场收入。这种连接网路为复杂的资料分析、预测性维护和众多製造要素的即时监控铺平了道路。 IIoT 透过提供对机器性能的更深入洞察来提高营运效率,并帮助预测和预防设备故障发生。这种主动方法可以消除停机并降低维护成本,从而显着提高整体生产力。它确保製造商保持领先于各种市场趋势,最大限度地提高效率并最大限度地减少生产力中断。此外,工业物联网与许多其他技术的整合增强了其功能。根据IMARC Group预测,到2032年,全球工业物联网市场规模将达到8,060亿美元。
IMARC Group提供了智慧製造市场各细分市场趋势的分析,以及 2024-2032 年全球、区域和国家层级的预测。我们的报告根据组件、技术和最终用途对市场进行了分类。
硬体
软体
服务
软体占大部分市场份额
该报告根据组成部分提供了详细的市场细分和分析。这包括硬体、软体和服务。根据该报告,软体占据了最大的部分。
根据智慧製造市场洞察,软体占据了最大的市场份额,用于管理和分析由硬体组件产生的大量英国产品。这是透过即时监控、进阶分析和改进的决策能力来实现的。雷尼绍在 2023 年汉诺威 EMO 展会上展示了这种创新的典型例子,他们在会上展示了用于智慧工厂自动化的新型智慧製造资料平台设计。该平台体现了软体如何推动製造业下一波效率和智慧浪潮。
机器执行系统
可程式逻辑控制器
企业资源规划
监控与数据采集系统
离散控制系统
人机介面
机器视觉
3D列印
产品生命週期管理
工厂资产管理
离散控制系统产业占有率最大
报告还提供了基于该技术的详细市场细分和分析。这包括机器执行系统、可程式逻辑控制器、企业资源规划、SCADA、离散控制系统、人机介面、机器视觉、3D 列印、产品生命週期管理和工厂资产管理。报告称,离散控制系统占据智慧製造市场最大份额。
市场以离散控制系统为主,主要是因为它们广泛用于自动化和优化各种生产过程。这些系统对于汽车、电子和航空航太等重视准确性和可靠性的产业至关重要。它们用于处理单独的生产单元和离散的製造过程。它们对于保持效率和无缝生产营运也至关重要。离散控制系统透过实现工业营运的即时监控和管理来提高营运效率,消除停机问题并提高产品质量,从而推动智慧製造市场的成长。随着工业 4.0 的日益受到重视,这种街道控制变得越来越流行。根据IMARC Group提供的信息,预计2032年全球工业4.0市场将达到5,471亿美元。
汽车
航太和国防
化学品和材料
卫生保健
工业设备
电子产品
食品和农业
石油和天然气
其他的
汽车代表了领先的细分市场
该报告根据最终用途提供了详细的市场细分和分析。这包括汽车、航空航太和国防、化学品和材料、医疗保健、工业设备、电子、食品和农业、石油和天然气等。报告称,汽车是最大的细分市场。
由于需要精确、有效和适应性强的生产,汽车产业在市场上占据主导地位。汽车製造公司经常使用智慧製造技术,透过自动化、机器人技术和先进的资料分析来提高车辆的产量,从而提供了良好的智慧製造市场前景。这些技术透过允许即时监控和管理製造步骤来减少生产停机时间并提供一致的品质。 IIoT 设备的添加实现了预测性维护,降低了意外设备故障的可能性并改善了营运方面。
北美洲
美国
加拿大
亚太
中国
日本
印度
韩国
澳洲
印尼
其他的
欧洲
德国
法国
英国
义大利
西班牙
俄罗斯
其他的
拉丁美洲
巴西
墨西哥
其他的
中东和非洲
亚太地区引领市场,占最大市场份额
该报告还对所有主要区域市场进行了全面分析,其中包括北美(美国和加拿大);亚太地区(中国、日本、印度、韩国、澳洲、印尼等);欧洲(德国、法国、英国、义大利、西班牙、俄罗斯等);拉丁美洲(巴西、墨西哥等);以及中东和非洲。报告称,亚太地区是智慧製造最大的区域市场。
亚太市场受到快速工业化、政府措施和先进技术日益采用的推动。中国、日本和韩国等国家走在前列,利用自动化、工业物联网和人工智慧来提高製造效率和生产力。该地区对工业 4.0 和数位转型的重视正在促进对智慧工厂和创新製造解决方案的投资。此外,对高品质消费品和电子产品不断增长的需求进一步推动了市场。全球科技公司与本地製造商之间的策略合作也为该地区充满活力的智慧製造格局做出了贡献。根据罗克韦尔自动化发布的 2024 年第九份智慧製造状况报告,印度的仓储和物流产业经历了最高的数位转型加速。此外,91% 的印度製造商认识到营运数位化的迫切需求。
智慧製造市场研究报告也对市场竞争格局进行了全面分析。也提供了所有主要公司的详细资料。智慧製造业的一些主要市场参与者包括3D Systems Inc.、ABB Ltd.、艾默生电气公司、发那科公司、通用电气公司、霍尼韦尔国际公司、三菱电机公司、罗伯特博世有限公司、罗克韦尔自动化公司。
(请注意,这只是关键参与者的部分列表,报告中提供了完整列表。)
智慧製造公司正在采用各种策略来增强业务营运并在不断变化的工业格局中保持竞争优势。一种关键方法是整合先进技术,例如人工智慧 (AI)、ML 和工业物联网 (IIoT)。这些技术可实现即时资料分析、预测性维护和增强的决策能力,从而共同提高营运效率并减少停机时间。此外,该公司还专注于自动化和机器人技术,以简化生产流程、最大限度地减少人为错误并提高生产力。采用数位孪生和模拟模型是另一个重要趋势,它允许製造商创建实体资产的虚拟副本,以优化效能并在潜在问题发生之前进行预测。根据智慧製造业报告,企业也在扩大业务以改善经营状况。例如,ABB 有限公司于 2024 年在北美总部正式启用了扩建后的製造和培训中心。
2023年10月:ABB有限公司宣布将在第六届中国国际进口博览会(CIIE)上推出采用Ethernet-APL技术的新型测量服务、数位电气化产品和製程领域智慧製造解决方案。
2024年2月:通用电气宣布投资1,100万UDS,将其新加坡飞机引擎维修设施改造成采用新技术的简易智慧工厂。
The global smart manufacturing market size reached US$ 324.4 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 792.9 Billion by 2032, exhibiting a growth rate (CAGR) of 10.1% during 2024-2032. The heightened need for automation in several industries, increasing adoption of advanced solutions to reduce the need for human supervision, and rising utilization of industrial internet of things (IIoT) are some of the factors impelling the market growth.
Major Market Drivers: The market is experiencing strong growth owing to the increasing focus on automation among several industries. Moreover, the heightened need to achieve ultimate efficiency in manufacturing processes is facilitating the market growth.
Key Market Trends: Major trends comprise advancements in automation and robotic systems and emphasis of sustainability in manufacturing processes.
Geographical Trends: Asia Pacific represents the largest market due to the rising need for automation in the manufacturing sector to reduce human involvement.
Competitive Landscape: Some of the major market players in the smart manufacturing industry include 3D Systems Inc., ABB Ltd., Emerson Electric Co., Fanuc Corporation, General Electric Company, Honeywell International Inc., Mitsubishi Electric Corporation, Robert Bosch GmbH, Rockwell Automation Inc., Schneider Electric SE, Siemens AG, Yokogawa Electric Corporation, among many others.
Challenges and Opportunities: The excessive requirement of costly investments, along with integration complexities, are some of the challenges. However, the increasing demand for solutions to manage manufacturing processes with limited human supervision is expected to overcome these complexities.
Growing Emphasis on Sustainability and Energy Efficiency
The push for smart manufacturing solutions is gaining serious momentum across a variety of industries, driven by a heightened focus on sustainability and energy efficiency, as highlighted in the smart manufacturing industry outlook. Globally, companies are under increasing pressure to adopt sustainable practices amid mounting environmental concerns.
Emerging smart manufacturing technologies, which make energy-efficient production processes a reality, are gaining traction. These innovations do not just cut waste, they also mitigate the environmental impact of manufacturing. With the help of smart sensors and data analytics, manufacturers can meticulously monitor energy consumption and identify areas ripe for improvement.
Technological Advancements in Automation and Robotics
The relentless requirement of automation and robotics is vital for keeping manufacturing processes smoothly running. Businesses are witnessing a systemic shift in production lines across several industries, owing to the addition of cutting edge robotic systems and automatic machinery. This revolution is increasing efficiency and precision, eliminating concerns about human errors, and dramatically accelerating manufacturing cycles. As a result, productivity and substantial cost savings are rising. By enabling seamless real time communication between machines and systems, IIoT ensures constant monitoring and control. Moreover robots powered by artificial intelligence and machine learning are highly capable of tackling complex tasks with minimal supervision, making operations smoother. These technological marvels do not just boost efficiency but also guarantee consistent product quality, which is essential for staying competitive.
In a notable leap forward, Techman Robot unveiled its latest collaborative robot, the TM30S in 2024. This powerhouse is a high-payload robotic arm designed for heavy-duty tasks like palletizing. It's a testament to how far technology has come in blending human ingenuity with robotic precision.
Increasing Adoption of Industrial Internet of Things (IIoT)
The excessive use of industrial Internet of Things (IIoT) is transforming the landscape of smart manufacturing market revenue. By linking numerous industrial devices via the Internet, IIoT facilitates effortless data exchange and communication, presenting a significant upliftment in the market revenue in this sector. This web of connectivity paves the way for sophisticated data analytics, predictive maintenance, and real time monitoring for numerous manufacturing elements. IIoT elevates operational efficiency by providing deeper insights into machine performance and aids in forecasting and preventing equipment failures before they happen. This proactive approach eliminates downtime occurrence and cuts maintenance costs, resulting in a notable uptick in overall productivity. It ensures manufacturers stay ahead of various market trends, maximizing efficiency and minimizing disruptions in their productivity. Furthermore, the integration of IIoT with numerous other technologies enhances its capabilities. As per the prediction made by the IMARC Group, the global industrial IoT market will reach US$ 806.0 Billion by 2032.
IMARC Group provides an analysis of the key smart manufacturing market trends in each segment of the market, along with forecasts at the global, regional, and country levels for 2024-2032. Our report has categorized the market based on component, technology and end use.
Hardware
Software
Services
Software accounts for the majority of the market share
The report has provided a detailed breakup and analysis of the market based on the component. This includes hardware, software, and services. According to the report, software represented the largest segment.
Software holds the maximum share of the market, according to the smart manufacturing market insights for managing and analyzing the massive amounts of British generated by hardware components. This is achieved via real time monitoring, advanced analytics, and improved decision making capabilities. A prime example of this innovation in action was showcased by Renishaw at EMO Hannover 2023, where they presented their new smart manufacturing data platform design for smart factory automation. This platform exemplifies how software is driving the next wave of efficiency and intelligence in manufacturing.
Machine Execution Systems
Programmable Logic Controller
Enterprise Resource Planning
SCADA
Discrete Control Systems
Human Machine Interface
Machine Vision
3D Printing
Product Lifecycle Management
Plant Asset Management
Discrete control systems hold the largest share of the industry
A detailed breakup and analysis of the market based on the technology have also been provided in the report. This includes machine execution systems, programmable logic controller, enterprise resource planning, SCADA, discrete control systems, human machine interface, machine vision, 3D printing, product lifecycle management, and plant asset management. According to the report, discrete control systems accounted for the largest smart manufacturing market share.
The market is dominated by discrete control systems, mainly because of their wide usage to automate and optimize various production processes. These systems are crucial for sectors where accuracy and dependability are important such as automotive, electronics, and aerospace industries. They are made to handle separate production units and discrete manufacturing procedures. They are also essential for maintaining efficiency and seamless production operations. Discrete control systems uplift operational efficiency, eliminates concerns regarding downtime, and improved product quality by enabling real time monitoring and management of industrial operations, thereby propelling the smart manufacturing market growth. This street control is becoming more popular going to the increased emphasis on industry 4.0. As per the information presented by the IMARC Group, the global industry 4.0 market is expected to reach USD 547.1 billion in 2032.
Automotive
Aerospace and Defense
Chemicals and Materials
Healthcare
Industrial Equipment
Electronics
Food and Agriculture
Oil and Gas
Others
Automotive represents the leading market segment
The report has provided a detailed breakup and analysis of the market based on the end use. This includes automotive, aerospace and defense, chemicals and materials, healthcare, industrial equipment, electronics, food and agriculture, oil and gas, and others. According to the report, automotive represented the largest segment.
The automotive sector dominates the market owing to the need for precise, effective, and adaptable production aspects. Car making companies often use smart manufacturing technology to enhance the production of vehicles via the utilization of automation, robotics, and advanced data analytics, offering a favorable smart manufacturing market outlook. These technologies lower production downtime and present consistent quality by allowing realtime monitoring and management of manufacturing steps. The addition of IIoT devices enabled predictive maintenance, lowering the chances of unexpected equipment failure and making operational aspects better.
North America
United States
Canada
Asia-Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
Asia Pacific leads the market, accounting for the largest market share
The report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa. According to the report, Asia Pacific represents the largest regional market for smart manufacturing.
The Asia Pacific market is driven by rapid industrialization, government initiatives, and increasing adoption of advanced technologies. Countries, such as China, Japan, and South Korea, are at the forefront, leveraging automation, IIoT, and AI to enhance manufacturing efficiency and productivity. The region's emphasis on Industry 4.0 and digital transformation is fostering investments in smart factories and innovative manufacturing solutions. Additionally, the rising demand for high-quality consumer goods and electronics further propels the market. Strategic collaborations between global tech firms and local manufacturers are also contributing to the region's dynamic smart manufacturing landscape. According to the 9th State of Smart Manufacturing Report presented by Rockwell Automation in 2024, in India the warehouse and fulfilment industry experience the highest acceleration of digital transformation. Additionally, 91% of Indian manufacturers recognized the urgent need of digitizing their operations.
The smart manufacturing market research report has also provided a comprehensive analysis of the competitive landscape in the market. Detailed profiles of all major companies have also been provided. Some of the major market players in the smart manufacturing industry include 3D Systems Inc., ABB Ltd., Emerson Electric Co., Fanuc Corporation, General Electric Company, Honeywell International Inc., Mitsubishi Electric Corporation, Robert Bosch GmbH, Rockwell Automation Inc., Schneider Electric SE, Siemens AG, Yokogawa Electric Corporation, etc.
(Please note that this is only a partial list of the key players, and the complete list is provided in the report.)
Smart manufacturing companies are employing a variety of strategies to enhance their business operations and maintain competitive advantages in the evolving industrial landscape. One key approach is the integration of advanced technologies, such as artificial intelligence (AI), ML, and the Industrial Internet of Things (IIoT). These technologies enable real-time data analytics, predictive maintenance, and enhanced decision-making capabilities, which collectively improve operational efficiency and reduce downtime. Additionally, companies are focusing on automation and robotics to streamline production processes, minimize human error, and increase productivity. The adoption of digital twins and simulation models is another significant trend, allowing manufacturers to create virtual replicas of physical assets to optimize performance and predict potential issues before they occur. As per the smart manufacturing industry report, companies are also expanding their operations to improve their business conditions. For instance, ABB Ltd., officially opened its expanded manufacturing and training center at the North American Headquarters in 2024.
October 2023: ABB Ltd. announced that it will launch its new measurement services with Ethernet-APL technology, digital electrification products and smart manufacturing solutions in process sectors in the 6th China International Import Expo (CIIE).
February 2024: General Electric Company declared about the investment of UDS 11 million to change its Singapore aircraft engine repair facility into an improvised smart factory with new technologies.