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市场调查报告书
商品编码
1792307
2025-2033 年控制阀市场报告(按类型、技术、组件、材料、最终用途行业和地区)Control Valves Market Report by Type, Technology, Component, Material, End-Use Industry, and Region 2025-2033 |
2024年,全球控制阀市场规模达97亿美元。展望未来, IMARC Group预计到2033年,市场规模将达到142亿美元,2025-2033年期间的复合年增长率(CAGR)为4.15%。市场对不銹钢产品的需求不断增长,以及工业自动化的日益发展,是推动市场发展的主要动力。
提高工业自动化
随着对运作效率和成本效益的需求日益增长,控制阀在多个系统中的重要性也日益凸显,因为它们有助于控制流体压力、流量和温度。例如,2024年5月,艾默生宣布开发全新AVENTICS™ 625系列Sentronic比例压力控制阀。此外,这些阀旨在提供高精度电子比例压力控制,并具备支援气动控制工程应用所需的灵活性。此外,多种类型的阀门确保了控制系统的适应性和响应性,从而优化性能并最大限度地减少人为错误,这也是另一个重要的成长驱动因素。例如,2024年4月,总部位于德国的自动化技术供应商之一费斯托 (Festo) 正在努力满足全球各产业不断发展的需求。该公司开发了其最新创新产品——阀岛VTUX,该产品可轻鬆整合到最小的空间中。此外,控制阀还支援即时决策,从而提高营运效率和预测性维护能力。 2023年5月,倍福推出了MX系统,该系统透过以基板取代接线,实现了包括整合式气动阀在内的电子模组的自动互连,彻底改变了控制柜的设计。这简化了维护流程,简化了控制系统,增强了工业自动化的灵活性等。此外,智慧和物联网技术在即时监控方面的日益融合,代表了控制阀市场近期的机会之一。例如,2024年4月,艾默生推出了高准G系列Coriolis质量流量和密度计。此外,它们提供与标准设计相同的品质和可靠性,但体积更轻巧、更小巧。此外,与传统的体积流量计相比,它们可以直接测量质量流量。
不断增加的客製化选项
各种应用领域的具体和多样化需求正在推动全球市场的发展。此外,包括製药、水处理、石油和天然气、发电等在内的多个行业都各自拥有独特的性能标准和营运挑战。因此,客製化使製造商能够根据精确的规格定制控制阀,包括温度范围、材料相容性、独特的压力等级和流量特性。例如,2023 年 6 月,Geospace Technologies 的子公司 Aquana, LLC. 推出了一款名为执行器阀门系列 (AVS) 的远端截止阀,该阀可在不派遣服务人员前往现场的情况下,透过远端停止、启动或减少向特定位置的供水量,在保障员工安全的同时最大限度地降低水务公司的营运成本。此外,客製化选项还可以增强系统的可靠性、效率、安全性等,从而确保在特定条件下实现最佳效能。例如,2023 年 11 月,Tecnik Fluid Controls Pvt.有限公司(TFCPL)专注于客製化工业流体控制阀的生产,该公司与总部位于美国的多元化工业製造商ITT工业公司成立了一家合资企业,为印度製药业生产工业阀门。此外,用于管理油、气和其他中间体的压力、流量和温度的最佳阀门的使用日益增多,也推高了控制阀市场的近期价格。 2024年3月,IMI关键工程公司推出了一款整合式防喘振和压缩机循环阀,旨在避免整个油气产业产生破坏性且代价高昂的意外压缩机损坏。
严格的规定
控制阀广泛应用于商业、工业和住宅领域。因此,一些主要的监管机构制定了相关标准,以确保其相容性、功能性和使用者安全性。美国石油学会 (API) 是石油和天然气行业的监管机构之一,其製定了 900 多项标准,这些标准作为品质计划的基础,用于维护生产材料法规以及压力容器、储罐、管道检验员等的认证计划。此外,API 发布的报告包括研究报告、建议做法以及阀门、管道、环境程序等方面的规范。此外,美国材料试验协会 (ASTM)(原名美国材料试验协会)也针对特定材质和特定应用的阀门制定了标准。此外,流体控制研究所 (FCI) 协助使用者和采购者了解和使用流体控制和调节设备,例如电磁阀、控制阀、调节器等。此外,旨在缓解工业操作压力并确保安全运行的认证数量不断增加,将在未来几年继续推动市场发展。例如,Pres-Vac Engineering 于 2024 年 5 月获得了 IMO 1621 标准的高速甲醇阀门认证。此外,此次发布也为造船厂和船东打造更合规、更有效率的双燃料系统提供了独特的选择。
线性阀门占据大部分市场份额
线性阀的阀桿可上下或前后滑动以控制流量。这些阀门广泛应用于需要精确流量控制的各个行业,包括水和废水处理、製药和 HVSC 系统。它们具有许多优势,例如出色的节流特性、精确的流量调节、最佳的可靠性和耐用性等。因此,预计线性阀领域将在未来几年继续占据控制阀市场份额的主导地位。例如,2023 年 7 月,SMAC 动圈执行器公司开发了其 LPL30 小型电动线性动圈执行器,可供欧洲和亚洲的计量和灌装机製造商使用。此外,2024 年 1 月,英飞凌科技股份公司推出了专为线性阀设计的晶圆级封装感测器。
>1吋至7吋占据最大市场份额
1吋至7吋尺寸的阀门广泛应用于众多领域,例如化学加工、水处理、石油和天然气、暖通空调系统等。此外,此尺寸范围的阀门用途广泛,可用于控制中型至大型製程的流量压力、流量和温度。它们也是製造工厂、炼油厂、管道和发电设施中不可或缺的零件,因为它们能够对流体过程提供精确的控制和可靠性。因此,1英寸至7英寸尺寸的阀门正在推动控制阀市场的收入成长。
气动代表着领先的细分市场
气动技术在控制阀的运作中起着至关重要的作用,它为各种工业製程的流量、压力和温度调节提供可靠且高效的手段。 2023年11月,Festo开发了MS-Basic系列气动服务单元,这是一款经济高效的聚合物外壳气动服务单元,可满足大多数应用需求。此系列产品包括电动开关阀、软启动阀以及带过滤-调节器组合的手动开关阀。气动控制阀使用压缩空气驱动阀门运动,由于其非电气驱动特性,具有响应时间快、控制精确以及在危险环境中固有安全性等优势。例如,Automation24在2024年3月新增了诺冠(Norgren)空气处理产品,包括以气动运动和流体控制技术生产的过滤器、组合单元(过滤器/调节器/润滑器)、调节器、阀门和配件。此外,在石油和天然气行业,气动控制阀用于管理碳氢化合物在管道中的流动,即使在电力供应不足的偏远地区也能确保平稳安全的运作。同样,在水处理领域,气动隔膜阀因其耐用性和处理磨蚀性或腐蚀性流体的能力而广泛应用。气动技术在控制阀中的应用扩展到化学加工、食品和饮料製造以及发电领域,其强大的性能和适应性使其成为关键控制任务的首选。这反过来又推动了控制阀市场的需求。
执行器代表着领先的细分市场
执行器是控制系统中的关键组件,负责将控制讯号转换为机械运动,以操纵阀门、阻尼器或其他设备。它们在工业流程的自动化和最佳化中发挥着至关重要的作用,确保精确可靠的运作。执行器可以由各种能源驱动,包括电力、液压和气动,每种能源都有独特的优势。 2023年8月,自动化技术公司(ATI)——一家提供客製化综合阀门自动化解决方案的公司——推出了其零排放电液执行器解决方案,旨在消除管道营运的碳足迹。此外,2023年12月,福斯公司发表了Limitorque QX B系列(QXb)四分之一迴转智慧电动执行器,简化了使用者体验。执行器的选择取决于所需的速度、力、控制精度和环境条件等因素,这凸显了它们在实现各种工业环境中高效自动化方面的关键作用。这反过来又增强了整个细分市场中控制阀的市场前景。
合金基代表了领先的细分市场
合金基材料具有强度高、用途广泛及耐腐蚀等特性。这些合金表现出优异的机械性能和化学稳定性,使其成为处理腐蚀性流体、高压应用和极端温度条件的理想选择。因此,它们广泛应用于石油化学、发电、纸浆和造纸等行业,以确保关键製程的可靠且高效运作。
石油和天然气产业占最大市场份额
控制阀对于维持压力、温度和流量的精确控制至关重要,确保从上游勘探生产到下游炼油和配送等各种应用的安全高效运作。 2023年12月,艾默生推出了Fisher FIELDVUE L2t液位控制器,主要用于大多数油气井场的分离器。此外,业界遇到的恶劣环境,例如极端温度、高压和腐蚀性流体,需要坚固可靠的阀门解决方案。根据控制阀市场统计数据,对自动化、流程优化以及严格安全和环境法规的日益关注进一步推动了对先进控制阀的需求,巩固了其作为油气行业最大细分市场的地位。
根据控制阀市场概况,北美目前占据全球市场份额
这份市场研究报告也对所有主要区域市场进行了全面分析,包括北美(美国和加拿大);亚太地区(中国、日本、印度、韩国、澳洲、印尼等);欧洲(德国、法国、英国、义大利、西班牙、俄罗斯等);拉丁美洲(巴西、墨西哥等);以及中东和非洲。报告显示,北美占据了最大的市场份额。
包括美国在内的各国监管机构的广泛存在是推动区域市场发展的主要动力。一些主要的标准组织包括美国机械工程师学会 (ASME)、美国国家标准协会 (ANSI)、美国材料与试验协会 (ASTM International,FKA 美国材料与试验协会)、美国石油学会 (API)、製造商标准化协会 (MSS) 等。此外,持续的产品开发也是重要的成长诱导因素。例如,2023 年 6 月,Aquana 推出了执行器阀门系列 (AVS),该产品专门在美国製造和设计。除此之外,对能源效率的日益重视也加剧了对环保阀门技术的需求。例如,美国环保署 (EPA) 要求使用传统的弹簧膜片执行器,以最大限度地减少温室气体排放量。
市场调查报告对竞争格局进行了全面分析,并提供了所有主要控制阀市场公司的详细资料。市场中的一些主要参与者包括:
The global control valves market size reached USD 9.7 Billion in 2024. Looking forward, IMARC Group expects the market to reach USD 14.2 Billion by 2033, exhibiting a growth rate (CAGR) of 4.15% during 2025-2033. The escalating demand for stainless steel product variants, along with the increasing trend of industrial automation, is primarily bolstering the market.
Increasing Industrial Automation
The rising need for operation efficiency and cost-effectiveness is increasing the importance of control valves in several systems, as they facilitate the control of fluid pressure, flow, and temperature. For instance, in May 2024, Emerson announced the development of new AVENTICSTM Series 625 sentronic proportional pressure control valves. Moreover, they are designed to deliver highly accurate and electronic proportional pressure control and offer the flexibility needed to support pneumatic control engineering applications. Additionally, the diverse types of valves ensure an adaptive and responsive control system that optimizes performance and minimizes human error, which is acting as another significant growth-inducing factor. For example, in April 2024, Festo, one of the providers of automation technologies based in Germany, is catering to the developing needs of industries worldwide. The company developed its latest innovation in the form of the Valve Terminal VTUX, which can be easily incorporated into the smallest of spaces. Apart from this, control valves allow for real-time decision-making, which, in turn, improves operational efficiency and predictive maintenance capabilities. In May 2023, Beckhoff launched the MX-System, which revolutionized control cabinets by replacing wiring with baseplates for the automatic interconnection of electronic modules, including integrated pneumatic valves. This streamlines maintenance, simplifies control systems, enhances flexibility, etc., in industrial automation. Furthermore, the rising integration of smart and IoT technologies for real-time monitoring represents one of the control valves market recent opportunities. For example, in April 2024, Emerson launched the Micro Motion G-Series line of Coriolis mass flow and density meters. In addition, they provide the same level of quality and reliability as standard designs, but in a much lighter and smaller form factor. Moreover, compared to traditional volumetric flow meters, they offer direct mass flow measurement.
Rising Customization Options
The specific and diverse requirements of several applications are bolstering the market across the globe. Additionally, several industries, including pharmaceuticals, water treatment, oil and gas, power generation, etc., each have unique performance standards and operational challenges. Consequently, customization allows manufacturers to tailor control valves to precise specifications, including temperature ranges, material compatibilities, unique pressure ratings, and flow characteristics. For instance, in June 2023, Aquana, LLC., a subsidiary of Geospace Technologies, launched a remote shutoff valve known as the actuator valve serial (AVS) that offers employee safety while minimizing operating expenses for water utilities by allowing remote stop, start, or reduced water delivery to specific locations without sending service personnel to the field. Besides this, customization options enhance system reliability, efficiency, safety, etc., thereby ensuring optimal performance under specific conditions. For example, in November 2023, Tecnik Fluid Controls Pvt. Ltd. (TFCPL), which is into manufacturing of custom-designed industrial fluid control valves, set up a joint venture with U.S.-based diversified industrial manufacturer ITT Industries Inc. to produce industrial valves for the pharmaceuticals industry in India. Moreover, the inflating use of optimal valves for managing the pressure, flow, and temperature of oil, gas, and other intermediates is elevating the control valves market's recent price. In March 2024, IMI Critical Engineering launched an integrated anti-surge and compressor recycle valve to avoid disruptive and costly unplanned compressor damage across the oil and gas industry.
Strict Regulations
Control valves find wide-ranging applications throughout the commercial, industrial, and residential industries. As a result, several major regulatory organizations implement standards to ensure proper compatibility, functionality, and safety for users. The American Petroleum Institute (API) is one of the regulatory bodies operating in the oil and gas industry produced more than 900 standards that serve as the basis for quality programs to maintain regulations for production material and certification programs for pressure vessels, storage tanks, piping inspectors, etc. Moreover, API publishes reports that include research reports, recommended practices, and specifications on valves, pipelines, environmental procedures, etc. Besides this, ASTM International, originally known as the American Society for Testing Materials (ASTM), launches standards for valves made of a particular material and for a specific application. Additionally, the Fluid Control Institute (FCI) assists users and purchasers in understanding and using fluid control and conditioning equipment, such as solenoid valves, control valves, regulators, etc. Apart from this, the increasing number of certifications to mitigate industrial operations and ensure safe operations will continue to fuel the market in the coming years. For instance, in May 2024, Pres-Vac Engineering obtained certification for its high-velocity methanol valves under the IMO 1621 standard. Furthermore, this launch offers shipbuilders and owners unique options for creating more compliant and efficient dual-fuel systems.
Linear valves accounts for the majority of the market share
Linear valves have a stem that slides up and down or back and forth to control the flow. These valves are widely used in various industries, including water and wastewater treatment, pharmaceutical, and HVSC systems, where precise flow control is required. They exhibit numerous benefits, such as excellent throttling characteristics, accurate flow modulation, optimal reliability and durability, etc. As a result, the linear valve segment is expected to continue to dominate the control valves market share in the coming years. For example, in July 2023, SMAC Moving Coil Actuators developed its LPL30 low-profile electric linear moving coil actuators that can be used by manufacturers of dosing and filling machines in Europe and Asia. Also, in January 2024, Infineon Technologies AG introduced a wafer-level packaged sensor designed for linear valves.
>1" to 7" holds the largest market share
>1" to 7" size valves find extensive applications across numerous sectors, such as chemical processing, water treatment, oil and gas, HVAC systems, etc. Additionally, valves in this size range are versatile and can be adopted for controlling flow pressures, rates, and temperatures in medium to large-scale processes. They are also essential components in manufacturing plants, refineries, pipelines, and power generation facilities, as they offer precise control and reliability over fluid processes. Consequently, >1" to 7" size is propelling the control valves market revenue.
Pneumatic represents the leading market segment
Pneumatic technology plays a crucial role in the operation of control valves, providing reliable and efficient means of regulating flow, pressure, and temperature in various industrial processes. In November 2023, Festo developed MS-Basic, cost-effective pneumatic service units in polymer housings that cover most application needs. The line-up consists of electric on-off and soft-start valves and manual on-off valves with filter-regulator combinations. Pneumatically actuated control valves use compressed air to drive the valve's movement, offering advantages such as quick response times, precise control, and inherent safety in hazardous environments due to the non-electrical nature of the actuation. For example, in March 2024, Automation24 added Norgren air preparation products, including filters, combination units (filter/regulator/lubricator), regulators, valves, and accessories that are produced with pneumatic motion and fluid control technologies. Furthermore, in the oil and gas industry, pneumatic control valves are used to manage the flow of hydrocarbons through pipelines, ensuring smooth and safe operations even in remote locations where electricity is not readily available. Similarly, in the water treatment sector, pneumatic diaphragm valves are employed for their durability and ability to handle abrasive or corrosive fluids. The use of pneumatic technology in control valves extends to applications in chemical processing, food and beverage manufacturing, and power generation, where their robust performance and adaptability make them a preferred choice for critical control tasks. This, in turn, is escalating the control valves market demand.
Actuators represents the leading market segment
Actuators are vital components in control systems, responsible for converting control signals into mechanical motion to manipulate devices such as valves, dampers, or other equipment. They play a crucial role in automating and optimizing industrial processes, ensuring precise and reliable operation. Actuators can be powered by various energy sources, including electric, hydraulic, and pneumatic power, each offering unique advantages. In August 2023, Automation Technology, Inc. (ATI), one of the providers of customized and comprehensive valve automation solutions, introduced its zero-emission electro-hydraulic actuator solution to eliminate the carbon footprint of pipeline operations. Moreover, in December 2023, Flowserve Corporation released the Limitorque QX Series B (QXb) quarter-turn smart electric actuator that streamlines the user experience. The choice of the actuator depends on factors such as the required speed, force, control accuracy, and environmental conditions, underscoring their critical role in achieving efficient and effective automation in various industrial settings. This, in turn, is bolstering the control valves market outlook across the segmentation.
Alloy based represents the leading market segment
Alloy-based materials have strength, versatility, and corrosion resistance. These alloys exhibit superior mechanical properties and chemical stability, making them ideal for handling corrosive fluids, high-pressure applications, and extreme temperature conditions. As a result, they are widely used in industries such as petrochemicals, power generation, pulp and paper, etc., to ensure the reliable and efficient operation of critical processes.
Oil & gas industry holds the largest market share
Control valves are critical for maintaining the precise control of pressure, temperature, and flow rates, ensuring safe and efficient operation across a wide range of applications, from upstream exploration and production to downstream refining and distribution. In December 2023, Emerson launched its Fisher FIELDVUE L2t liquid level controller, designed primarily for use in the separators found at most oil and gas well sites. Additionally, the harsh and demanding environments encountered in the industry, such as extreme temperatures, high pressures, and corrosive fluids, require robust and reliable valve solutions. As per the control valves market statistics, the increasing focus on automation, process optimization, and adherence to stringent safety and environmental regulations further drives the demand for advanced control valves, solidifying their position as the largest segment in the oil and gas sector.
According to the control valves market overview, North America currently dominates the global market share
The market research report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa. According to the report, North America accounted for the largest market share.
The wide presence of regulatory bodies across countries, including the U.S., is primarily propelling the regional market. Some of the major standard organizations include the American Society of Mechanical Engineers (ASME), the American National Standards Institute (ANSI), the ASTM International (FKA American Society for Testing Materials), the American Petroleum Institute (API), the Manufacturers Standardization Society (MSS), etc. Moreover, continuous product developments are also acting as significant growth-inducing factors. For example, in June 2023, Aquana introduced the Actuator Valve Serial (AVS), which is specifically manufactured and designed in the U.S. Apart from this, the inflating emphasis on energy efficiency is escalating the demand for eco-friendly valve technologies. For instance, the U.S. Environmental Protection Agency (EPA) mandated the use of traditional spring diaphragm actuators to minimize greenhouse gas emissions levels.
The market research report has provided a comprehensive analysis of the competitive landscape. Detailed profiles of all major control valves market companies have also been provided. Some of the key players in the market include: