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市场调查报告书
商品编码
1801122
耐火材料市场规模、份额、趋势及预测(按形式、碱度、製造工艺、成分、耐火矿物、应用和地区),2025 年至 2033 年Refractories Market Size, Share, Trends and Forecast by Form, Alkalinity, Manufacturing Process, Composition, Refractory Mineral, Application, and Region, 2025-2033 |
2024年,全球耐火材料市场规模达276亿美元。展望未来, IMARC Group预测,到2033年,市场规模将达到387.5亿美元,2025-2033年期间的复合年增长率为3.65%。亚太地区目前占据市场主导地位,2024年将占据超过49.2%的市场。基础建设、能源效率、工业扩张、技术突破以及耐火材料在高温和恶劣环境下的特殊能力,是影响耐火材料市场份额的主要因素。
钢铁业是耐火材料的最大用户,其稳步扩张对市场成长起到了关键作用。钢铁製造涉及极热环境,温度超过1600°C,需要能够承受此类条件的材料。耐火材料对于保护高炉、转炉和钢包等钢铁生产设备至关重要。 2025年1月中旬,美国本土粗钢产量达165.9万净吨,产能利用率为74.5%。这比2024年同期的162.9万净吨和73.3%的利用率增加了1.8%。这种持续的生产凸显了对能够承受钢铁製造过程中极端温度的优质耐火材料的持续需求。此外,炼钢转向更节能、更环保的电弧炉(EAF)的转变,为耐火材料的创新开闢了机会。本公司正专注于开发适合电弧炉製程的专用耐火材料,进一步推动耐火材料市场的成长。
美国是市场变革的关键力量,这得益于各行各业为降低营运成本和环境影响而不断增长的能源效率需求。 2023年,美国能源部工业效率与脱碳办公室投资超过3.5亿美元用于工业创新,以促进更清洁、更有效率的能源使用。这项投资鼓励采用先进的耐火材料,以提高高温工业製程的热效率,从而推动市场需求。此外,美国的都市化趋势持续影响基础设施发展。都市化程度从1990年的75.3%上升到2023年的83.3%,反映出人口稳定转移到城市地区。城市化增长推动了住宅和商业建筑、道路和桥樑的建设,从而增加了对钢铁和水泥等材料的需求。这些材料的生产严重依赖耐火材料,刺激了美国耐火材料市场份额的扩大。
工业扩张与现代化
各行各业的持续扩张和现代化是全球耐火材料市场需求的重要驱动力。例如,印度2024年11月的工业产值年增5.20%。钢铁、水泥、玻璃、石化和有色金属等产业都严重依赖耐火材料。随着这些行业的发展和设施的升级,对用于衬砌和保护高温设备(如高炉、迴转窑和玻璃熔池)的耐火材料的需求也日益增长。这种需求在工业化和基础建设快速发展的新兴经济体中尤其明显。在已开发国家,老化基础设施的翻新和升级也促进了对耐火材料的持续需求。
技术进步和能源效率
工业运作中尖端节能技术的日益普及是耐火材料市场的另一个重要趋势。製造商一直在探索减少排放、提升整体营运永续性和提高能源效率的方法。耐火材料能够耐受高温和化学反应,对这些努力至关重要。为了满足当代工业流程的需求,人们正在研发新型高性能耐火材料,有助于提高能源效率并减少对环境的影响。例如,耐火砖是一种耐火砖,其成分之一可以储存热量,而另一种成分则可以为储存热量的耐火砖提供隔热。电网电力年氢气产量减少31%,这表明耐火砖可以最大限度地减少对氢气的依赖,而氢气通常用于储能和电网平衡。这些发展有助于各行各业实现降低碳足迹和遵守严格环保要求的目标。
基础建设发展与都市化
基础设施建设和城镇化进程的加快,尤其是在新兴经济体,正在推动建筑和住房领域对耐火材料的需求。世界银行报告称,2023年私部门参与基础建设(PPI)的投资额将达860亿美元。耐火材料对于维护工业焚烧炉、壁炉和烟囱等设施的结构稳固至关重要。随着更多大都市的发展,对坚固耐热建筑的需求日益增长,这推动了耐火材料市场的持续扩张。耐火砖以及隔热防火材料也经常用于住宅和商业建筑的建造,这推动了市场的成长。这种趋势与发展中地区生活水准的提高和建筑数量的增加密切相关。
The global refractories market size was valued at USD 27.60 Billion in 2024. Looking forward, IMARC Group estimates the market to reach USD 38.75 Billion by 2033, exhibiting a CAGR of 3.65% during 2025-2033. Asia-Pacific currently dominates the market, holding a significant market share of over 49.2% in 2024. The development of infrastructure, energy efficiency, industrial expansion, technical breakthroughs, and the special ability of refractory materials to survive high temperatures and challenging circumstances are major factors contributing to the refractories market share.
The steel sector is the biggest user of refractories, and its steady expansion plays a key role in driving market growth. Steel manufacturing involves extreme heat, with temperatures exceeding 1,600°C, which demands materials that can withstand such conditions. Refractories are essential for safeguarding the equipment involved in steel production, including blast furnaces, converters, and ladles. During mid-January 2025, local raw steel production reached 1,659,000 net tons in the United States, operating at a capability utilization rate of 74.5%. This marked a 1.8% increase from the same period in 2024, which recorded 1,629,000 net tons and a 73.3% utilization rate. This continuous production highlights the persistent demand for top-quality refractories capable of enduring the intense temperatures in steel manufacturing processes. Furthermore, the shift towards electric arc furnaces (EAF) in steelmaking, which are more energy-efficient and environmentally friendly, has opened up opportunities for innovation in refractory materials. Companies are focusing on developing specialized refractories suited for EAF processes, further driving the refractories market growth.
The United States stands out as a key market disruptor, driven by the rising energy efficiency need among industries to reduce operational costs and environmental impact. In 2023, the U.S. Department of Energy's Industrial Efficiency and Decarbonization Office invested over $350 million in industrial innovation to promote cleaner and more efficient energy use. This investment has encouraged the adoption of advanced refractory materials that enhance thermal efficiency in high-temperature industrial processes, thereby driving demand in the market. Furthermore, urbanization trends in the U.S. continue to influence infrastructure development. The degree of urbanization increased from 75.3% in 1990 to 83.3% in 2023, reflecting a steady population shift toward urban areas. This urban growth drives the construction of residential and commercial buildings, roads, and bridges, subsequently increasing the demand for materials like steel and cement. The production of these materials relies heavily on refractories, thereby stimulating the expansion of the refractories market share in United States.
Industrial expansion and modernization
The continuous expansion and modernization of various industries are significant drivers for the global refractories market demand. For instance, industrial production in India increased 5.20% in November of 2024 over the same month in the previous year. Industries such as steel, cement, glass, petrochemicals, and non-ferrous metals rely heavily on refractory materials. As these sectors grow and upgrade their facilities, there is a growing need for refractories to line and protect high-temperature equipment, such as blast furnaces, rotary kilns, and glass melt tanks. This demand is particularly evident in emerging economies where rapid industrialization and infrastructure development are ongoing. In developed nations, refurbishing and upgrading aging infrastructure also contribute to the sustained demand for refractories.
Technological advancements and energy efficiency
The growing use of cutting-edge and energy-efficient technologies in industrial operations is another important refractory market trends. Manufacturers are always looking for ways to decrease emissions, increase overall operational sustainability, and improve energy efficiency. Refractories, which can tolerate high temperatures and chemical reactions, are essential to these efforts. In order to endure the demands of contemporary industrial processes, new, high-performance refractory materials are being created, which helps to improve energy efficiency and lessen environmental effect. For instance, firebricks are refractory bricks that can, with one composition, store heat, and with another, insulate the firebricks that store the heat. A 31% reduction in annual hydrogen production for grid electricity indicates that firebricks could minimize reliance on hydrogen, which is often used for energy storage and grid balancing. These developments help industries achieve their objectives of lowering their carbon footprint and complying with strict environmental requirements.
Infrastructure development and urbanization
The growth in infrastructure development and urbanization, particularly in emerging economies, is boosting demand for refractories in the construction and housing sectors. The World Bank reports that Private Participation in Infrastructure (PPI) investment reached USD 86.0 billion in 2023. Refractory materials are necessary to keep facilities such as industrial incinerators, fireplaces, and chimneys structurally sound. The need for strong, heat-resistant buildings is growing as more metropolitan areas develop, and this is driving the refractories market's constant expansion. Refractory bricks and materials for insulation and fireproofing are also frequently used in the construction of residential and commercial structures, which fuels the market's growth. This pattern is strongly associated with improving living standards and more building in developing areas.
As per the refractories market outlook, unshaped refractories stand as the largest component in 2024. The primary factors driving the need for unshaped refractories are their adaptability and versatility in intricate industrial applications. Castables, polymers, and ramming mixtures are examples of unshaped refractories. They have the advantage of being able to be applied and shaped into irregular forms and voids, giving them the best possible protection and insulation in a variety of industrial situations. Consequently, unshaped refractories are becoming increasingly common among industries looking for cost-effective solutions for boiler insulation, ladle linings, and furnace linings due to their capacity to fit into certain configurations, saving installation time and labor costs while guaranteeing dependable thermal performance and creating new opportunities for market expansion.
Based on the refractories market forecast, acidic and neutral lead the industry share in 2024. The increasing demand for acidic and neutral refractories due to their suitability for industries and processes that involve corrosive environments and acidic materials is contributing to the market's growth. These refractories excel in applications where resistance to acidic slags or gases is critical, such as in the production of non-ferrous metals, petrochemical refining, and waste incineration, which is aiding in market expansion. Apart from this, acidic refractories, such as silica bricks, and neutral refractories, such as chromite or alumina-silica materials, offer robust protection against chemical erosion and high-temperature corrosion, making them indispensable in these specialized industries, which require durability and reliability even in harsh conditions.
Fused cast leads the market share in 2024. The demand for refractories produced through the fused cast manufacturing process is primarily driven by their exceptional resistance to extreme temperatures and chemical corrosion. Fused cast refractories are manufactured by melting high-purity raw materials, including alumina and zirconia, and then cooling them to form dense, crystalline structures. This unique production method results in refractory materials with outstanding thermal stability and minimal porosity, making them ideal for applications in glass manufacturing, particularly in the construction of glass furnace sidewalls and tank blocks. The ability of fused cast refractories to withstand the severe conditions of molten glass and other corrosive substances has led to their increased adoption in the glass industry, thereby fuelling demand for these specialized refractory products.
Clay-based leads the market with around 59.0% of market share in 2024. The cost-effectiveness and versatility of clay-based refractories across a range of industries is presenting lucrative opportunities for market growth. Clay-based refractories, such as fire clay bricks and high-alumina bricks, offer a cost-efficient solution for applications where extreme resistance to temperature and chemical attack isn't as critical. They find extensive use in less severe environments, including foundries, boiler linings, and cement kilns. Their relative affordability, ease of production, and adaptability to various shapes and sizes make them a preferred choice for industries that require reliable thermal insulation and moderate resistance to wear and tear, which is sustaining the demand for these refractory materials.
Graphite leads the market share in 2024. Graphite refractories' exceptional thermal conductivity and resistance to high temperatures, making them indispensable in specific industrial applications, are acting as significant growth-inducing factors. Graphite refractories, composed primarily of graphite and clay, excel in environments with extreme heat, such as in electric arc furnaces and steelmaking processes. Their ability to efficiently conduct heat, maintain stability at high temperatures, and resist chemical corrosion by molten metals positions them as a critical choice in the metallurgical and steel industries. Additionally, their low thermal expansion and high mechanical strength contribute to their longevity and reliability in demanding thermal processes, thereby sustaining the demand for graphite refractories in these sectors.
Iron and steel lead the market with around 65.4% of market share in 2024. The iron and steel sector's relentless pursuit of efficiency and cost-effectiveness is providing impetus to the market growth. Refractories play a vital role in maintaining the integrity of high-temperature equipment including blast furnaces, converters, and ladles. As the iron and steel industry continuously seeks to optimize production processes and reduce energy consumption, the need for advanced refractories becomes paramount. These materials enable higher productivity, prolonged equipment lifespan, and reduced downtime, translating into substantial cost savings. Apart from this, refractories that can withstand extreme temperatures and chemical interactions are essential for ensuring product quality and safety in this critical sector, highlighting the persistent demand for refractories in iron and steel production.
Asia Pacific has assumed a leading position in the global refractories market in 2024 with 49.2% share for several compelling reasons. The region's dominance can be attributed to its rapidly expanding steel, cement, and glass industries, which are among the primary consumers of refractory products. Rapid industrialization and urbanization in countries such as China and India have driven substantial demand for steel and cement, augmenting the need for refractories in their production processes. Additionally, Asia Pacific's vast manufacturing base and robust infrastructure development contribute significantly to refractory consumption. The region benefits from a competitive advantage in terms of cost-effective production and a skilled labor force, making it an attractive hub for refractory manufacturing. Furthermore, the presence of abundant raw materials and a proactive approach toward research and development in refractories are further solidifying Asia Pacific's leadership in the global market.
North America Refractories Market Analysis
The steady demand from the industries of steel, cement, and glass manufacturing is majorly driving the North American refractories market. As the region shifts focus towards energy efficiency and sustainability, the use of advanced refractory solutions has increased, aiming to improve thermal efficiency and minimize environmental impact. In the United States, growth in steel production and investments in infrastructure projects consistently contribute to the demand in the market. The improvements in technology, like refractory material, which offers lightweight and durable products, also supports the industrial modernization process. Also, manufacturers are focusing on developing eco-friendly and recyclable refractory, pushing compliance towards a more sustainable and green North American market.
United States Refractories Market Analysis
The growing adoption of refractories is being significantly influenced by the expansion of the chemical industries, particularly driven by increasing production activities. According to International Trade Administration, the U.S. chemical manufacturing industry total FDI in the industry was USD 766.7 Billion in 2023. As manufacturing processes in industries like petrochemicals, fertilizers, and plastics see heightened demand, refractories are becoming essential for ensuring high efficiency and safety. These materials are crucial for withstanding extreme temperatures, abrasions, and chemical reactions during production. The robust development of chemical plants and refineries, especially in regions with booming industrial capacities, is stimulating the market for advanced refractory products. Refractories, offering superior performance and longevity, are increasingly favored for their resistance to thermal shock and chemical corrosion. The continued rise in industrial outputs necessitates refractories to maintain system integrity, ensuring streamlined production in high-demand markets.
Asia Pacific Refractories Market Analysis
Growth in the adoption of refractories is seen in the Asia-Pacific region, driven by its booming electronics production. As per the India Brand Equity Foundation, India's domestic electronics production increased from USD 29 billion in 2014-15 to USD 101 billion in 2022-23. As the demand for electronics grows exponentially, so does the requirement for performance materials that can tolerate the rigors of semiconductor manufacturing environments and other high-tech manufacturing processes. Refractories are critical in maintaining the dependability and productivity of machinery used in these areas because of their superior heat and wear resistance. As countries in the region build up their manufacturing capabilities to fulfil the growing world demand for electronics, refractories are becoming critical to the continued operation and stability of equipment in the manufacturing process, meeting production standards.
Europe Refractories Market Analysis
The growing adoption of refractories in Europe is tied closely to the expansion and modernization of industrial production, particularly in the banking sector. The EU's industrial production in 2021 increased by 8.5% compared with 2020, as reported. It continued to rise in 2022 by 0.4% compared with 2021. As the industrial facilities expand, upgrade, and modernize their operations, there is an increased demand for durable and efficient refractory materials to support new production technologies. These materials are especially essential to energy-intensive industries; ensuring operational continuity and constant performance level is vital. Advanced developments in machinery and equipment have made refractories a vital component in maintaining the stability and resiliency of the infrastructure and helping drive higher productivity in industrial operations. This trend is further propelled by increasing demands for better-performing materials to maintain competitiveness.
Latin America Refractories Market Analysis
The automotive industry in Latin America is consistently growing and with that, the demand for refractory also rises. For example, Stellantis announces USD 6.03 Billion in new investment in South America, its biggest investment ever into the region's automotive sector. The production increase of automobiles as well as vehicle parts pushes the development within the industry where high temperature is required. Automotive manufacturing processes like casting, heat treatment, and welding require refractories, as the temperatures at which they are conducted are extreme. Hence, in Latin America, with the continuous growth of the industry, the demand for refractories that resist such conditions without performance degradation is increased considerably. The rising automotive production in the region is therefore directly contributing to the increased adoption of refractories, making them an integral part of the sector's technological advancements and production efficiency.
Middle East and Africa Refractories Market Analysis
In the Middle East and Africa, the refractory industry is registering growing adoption through the cement sector, which in turn is propelled by construction activities that have witnessed increasing momentum. Reportedly, construction in Saudi Arabia is experiencing massive growth with more than 5,200 projects underway valued at USD 819 Billion. As urbanization is gaining faster pace and infrastructure development becoming a top priority, the demand for cement increases and hence requires the utilization of refractories in cement manufacturing plants. These materials are necessary for maintaining the high temperatures and abrasive conditions of cement kilns and other heavy-duty machinery. The growth in construction activities is creating an environment where refractories are critical to maintaining continuous and efficient operations, meeting the growing demands for infrastructure development across the region.
The key players in this market are dynamically focusing on developing strategies to build their market stronghold and cater to the changing industrial demands. These companies are entering new markets with acquisitions and joint ventures, emerging as well as established, diversifying their customers and product base. Innovation continues to be a key driver, with significant investments in the research and development of environmentally friendly, energy-efficient refractory solutions. The technological development is aimed to meet the standards of environmental legislation and to achieve the requirement for sustainable manufacturing across industries. On the other hand, market leaders are using digital monitoring systems along with other high technologies to upgrade the performance as well as lifespan of refractory materials. The high-performance product development is also achieved to withstand high temperatures and chemical stresses, critical for steel, cement, and glass industries.