市场调查报告书
商品编码
1466750
铸铁市场:按产品、工艺和应用分类 - 2024-2030 年全球预测Iron Casting Market by Product (Ductile Iron, Gray Iron, Malleable Iron), Process (Centrifugal Casting, Die Casting, Gravity Die Casting), Application - Global Forecast 2024-2030 |
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预计2023年铸铁市场规模为1,248.3亿美元,2024年将达1,326.2亿美元,2030年将达1,891.3亿美元,复合年增长率为6.11%。
铸铁市场包括铸铁生产、分销和精加工。铸铁是将铁水倒入模具中,将其塑造成所需型态而製成的。铸铁产品用于多种行业,包括汽车、建筑、工业机械、发电和船舶应用。对工业机械的大规模投资和政府对自动化的干预正在增加对铸铁的需求。此外,人们对提高车辆燃油效率和减少污染的轻量化解决方案越来越感兴趣,这推动了对先进铸铁设备的需求。铸铁市场面临铸铁设备安装和维护成本高昂等挑战。此外,严格的环境法规正在增加实施排放气体控制技术的公司的财务负担。然而,在减重起着关键作用的各个行业中的新应用正在为铸铁市场创造机会。此外,提供卓越机械性能的工艺和材料的进步预计将增加未来几年对铸铁製程的需求。
主要市场统计 | |
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基准年[2023] | 1248.3亿美元 |
预测年份 [2024] | 1326.2亿美元 |
预测年份 [2030] | 1891.3亿美元 |
复合年增长率(%) | 6.11% |
产品:球墨铸铁製造需求不断成长,以满足铸铁製造业和汽车产业不断增长的需求
球墨铸铁,也称为球墨铸铁或球墨铸铁,由于其出色的机械性能而成为各种应用的首选。其强度和韧性使其适用于汽车、建筑和机械製造业。球墨铸铁因其结晶石墨结构而具有优异的延展性和抗衝击性。灰口铸铁广泛应用于需要良好切削加工性和优异耐磨性的场合。由于其高导热性和阻尼能力,被广泛应用于引擎缸体、管道、煞车碟盘等零件。展性铸铁铁因其强度、延展性和抗衝击性而受到重视。常用于要求高拉伸强度和抗衝击性能的应用,如附件、铁路附件、农机配件等。白口铸铁具有卓越的硬度、耐磨性和优异的承载能力性能,使其适用于磨损条件严重的应用,例如采矿设备零件、破碎机衬板和抛丸喷嘴。
更多地使用重力压铸来提高製程表面光洁度并减少孔隙率
离心铸造是生产管道和管材等圆柱形零件的有效方法,这些零件由于其緻密的结构而具有优异的机械性能。压铸是另一种常见工艺,在高压下将熔融金属注入可重复使用的模具中。该技术可以轻鬆实现复杂的型态和薄壁,同时保持尺寸精度。重力压铸与压铸相同,但不是高压注射,而是利用重力用熔融金属密封模具型腔。与其他铸造技术相比,此方法可改善表面光洁度并降低孔隙率。低压铸造利用低压气体力将熔融金属填充模具型腔,而不是传统压铸中使用的高压射流。此方法减少了填充过程中的湍流,并提高了最终产品的表面品质和完整性。砂型铸造是铸铁业最古老、用途最广泛的製程之一。这涉及到将沙子压缩在模型周围以形成模具,然后将熔融金属倒入其中。此技术适用于製造大型零件或具有复杂细节的零件。真空压铸是一种在真空环境中进行的传统压铸工艺,可最大限度地减少最终产品中的气孔。此製程保证了优异的表面光洁度和尺寸精度,适用于IT、通讯等行业的高品质零件。铸造製程的持续创新描述了满足特定製造需求的多种选择,并得到每个子类别内的专业製造商或服务供应商的支持。
应用:铸铁在重型设备和工具製造中的广泛使用
汽车工业是铸铁的主要用途之一,包括引擎缸体、曲轴、变速箱和煞车盘。对省油车和提高安全性的高需求正在推动铸铁部件的整合。铸铁因其优异的强度和耐用性而被广泛用于製造重型机械和工具。铸铁广泛用于生产供水、用水和污水、消防管道和燃气发行网的管道和附件,以安全可靠地供应和输送各种流体。由于其耐高温性和强度,铸铁在燃气涡轮机、蒸气涡轮机、水力发电机和风力发电机零件等发电系统中发挥重要作用。在铁路领域,铸铁用于製造轨道、车轮、联轴器、煞车系统和机车引擎零件等关键零件。
区域洞察
由于工业产能不断增加,以及汽车、施工机械製造、农业机械製造等各行业对铸铁产品的庞大国内需求,亚太铸铁市场竞争日益激烈。亚洲经济以其面向汽车和重型机械领域的高品质铸铁产品而闻名。此外,该地区的新兴经济体正在推动汽车、建筑、铁路和输电设备等不同领域对铸铁的需求。由于终端用户行业的发展、建筑和汽车领域的强劲需求以及铸铁加工技术的进步,美洲铸铁市场正在快速开拓。对消除温室气体排放负担的关注促使美洲投资于车辆和节能基础设施的轻量材料。德国、义大利、法国和英国等国家的铸造厂高度集中,创造了对先进铸铁解决方案的需求。此外,对可再生能源计划的日益关注也推动了对风力发电机铸铁零件的需求。
FPNV定位矩阵
FPNV定位矩阵对于评估铸铁市场至关重要。我们检视与业务策略和产品满意度相关的关键指标,以对供应商进行全面评估。这种深入的分析使用户能够根据自己的要求做出明智的决策。根据评估,供应商被分为四个成功程度不同的像限。最前线 (F)、探路者 (P)、利基 (N) 和重要 (V)。
市场占有率分析
市场占有率分析是一种综合工具,可以对铸铁市场供应商的现状进行深入而深入的研究。全面比较和分析供应商在整体收益、基本客群和其他关键指标方面的贡献,以便更好地了解公司的绩效及其在争夺市场占有率时面临的挑战。此外,该分析也为此细分市场的竞争特征提供了宝贵的见解,包括在研究基准年观察到的累积、分散主导地位和合併特征等因素。详细程度的提高使供应商能够做出更明智的决策并制定有效的策略,从而在市场上获得竞争优势。
1. 市场渗透率:提供有关主要企业所服务的市场的全面资讯。
2. 市场开拓:我们深入研究利润丰厚的新兴市场,并分析其在成熟细分市场的渗透率。
3. 市场多元化:包括新产品发布、开拓地区、最新发展和投资的详细资讯。
4. 竞争评估和情报:对主要企业的市场占有率、策略、产品、认证、监管状况、专利状况和製造能力进行全面评估。
5. 产品开发与创新:包括对未来技术、研发活动以及突破性产品开发的见解。
1.铸铁市场的市场规模和预测是多少?
2.在铸铁市场的预测期内,需要考虑投资的产品、细分市场、应用和细分市场有哪些?
3.铸铁市场的技术趋势和法规结构是什么?
4.铸铁市场主要供应商的市场占有率是多少?
5.进入铸铁市场的合适型态和策略手段是什么?
[187 Pages Report] The Iron Casting Market size was estimated at USD 124.83 billion in 2023 and expected to reach USD 132.62 billion in 2024, at a CAGR 6.11% to reach USD 189.13 billion by 2030.
The iron casting market encompasses producing, distributing, and finishing iron castings, which are formed by pouring molten iron into molds to create a desired shape. Iron casting products are used across multiple industries, such as automotive, construction, industrial machinery, power generation, and marine applications. The significant investments in industrial machinery installations and government interventions for automation have improved the demand for iron casting. Furthermore, there is a growing interest in lightweight solutions for enhancing fuel efficiency in automobiles and reducing pollution, which has encouraged the need for advanced iron-casting equipment. The iron casting market faces challenges such as high costs of installing and maintaining the iron cast equipment. Additionally, stringent environmental regulations increase financial burdens on companies implementing emission governance technology. However, new applications across various industries where weight reduction plays an important role have created opportunities for the iron casting market. Moreover, the advancement in processes and materials to offer superior mechanical properties is expected to augment the demand for iron-casting procedures in the coming years.
KEY MARKET STATISTICS | |
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Base Year [2023] | USD 124.83 billion |
Estimated Year [2024] | USD 132.62 billion |
Forecast Year [2030] | USD 189.13 billion |
CAGR (%) | 6.11% |
Product: Growing demand for iron casting to manufacture ductile iron to meet the expanding need of the manufacturing and automotive sector
Ductile iron, known as nodular cast iron or spheroidal graphite iron, is highly preferred in various applications due to its exceptional mechanical properties. Its strength and toughness make it desirable for automotive, construction, and machinery manufacturing industries. The nodular graphite structure gives ductile iron excellent ductility and impact resistance. Gray iron is widely used in applications requiring excellent machinability and good wear resistance. Due to its high thermal conductivity and damping capacity, it finds extensive usage in components such as engine blocks, pipes, and brake discs. Malleable iron is valued for its strength, ductility, and shock resistance. It is typically used in applications requiring high tensile strength and impact resistance, such as pipe fittings, railway couplings, and agricultural machinery components. White iron possesses exceptional hardness, abrasion resistance, and excellent load-bearing properties, making it suitable for applications involving severe wear conditions, such as mining equipment parts, crusher liners, and shot-blasting nozzles.
Process: Growing use of gravity die casting for improved surface finish and reduced porosity
Centrifugal casting is an efficient method for producing cylindrical parts such as pipes and tubes with exceptional mechanical properties due to its dense structure. Die casting is another popular process for injecting molten metal into a reusable mold under high pressure. This technique allows for complex shapes and thin walls to be easily achieved while maintaining dimensional accuracy. Gravity die casting is identical to die casting but relies on gravity instead of high-pressure injection to seal the mold cavity with molten metal. This method offers improved surface finish and reduced porosity compared to other casting techniques. Low-pressure casting involves filling the mold cavity with molten metal using low-pressure gas forces instead of high-pressure injection such as conventional die casting. This method reduces turbulence during filling, resulting in better surface quality and integrity of the final product. Sand casting is one of the oldest and most versatile processes used in the iron casting industry. It involves creating a mold by compacting sand around a pattern and pouring molten metal into it. This technique is suitable for producing large or complex parts with intricate details. Vacuum die casting is a variation of conventional die casting in a vacuum environment to minimize gas porosity in the final product. This process ensures excellent surface finish and dimensional accuracy, making it suitable for high-quality components in industries such as electronics and telecommunications. Continued innovation in the casting processes offers diverse options catering to specific manufacturing needs supported by specialized manufacturers or service providers within each subcategory.
Application: Extensive use of iron casting in the manufacturing of heavy machinery and tools
The automotive industry represents a major use of iron casting, with applications in engine blocks, crankshafts, gearboxes, and brake discs. High demand for fuel-efficient vehicles and improved safety features has led to increased integration of cast iron components. Iron casting is widely used in manufacturing heavy machinery and tools due to its superior strength and durability. Iron casting is extensively used in producing pipes and fittings for water supply, sewage systems, firefighting pipelines, and gas distribution networks to ensure safe and secure supply and transportation of various fluids. Due to its high-temperature resistance and strength, iron casting is crucial in power generation systems, including gas turbines, steam turbines, hydroelectric generators, and wind turbine components. The railway sector relies on iron casting for manufacturing critical components such as tracks, wheels, couplers, brake systems, and locomotive engine parts.
Regional Insights
The growing industrial capabilities and immense domestic demand for iron-cast products across various industries such as automotive, construction equipment manufacturing, and agriculture machinery production have made the Asia-Pacific region's iron-casting market more competitive. Asian economies are recognized for their high-quality iron-casting products catering to the automotive and heavy machinery segments. Moreover, the region's emerging economies have driven demand for iron casting across diverse sectors such as automotive, construction, railways, and power transmission equipment. The iron casting market in the Americas is rapidly developing owing to the well-developed end-user industries, strong demand from the building and automotive sectors, and technological advancements in iron casting processing. The focus on eliminating the burden of greenhouse gas emissions has led to investments in lightweight materials for vehicles and energy-efficient infrastructure in the Americas. A substantial concentration of foundries exists in countries such as Germany, Italy, France, and the United Kingdom, creating demand for advanced iron-casting solutions. Additionally, increased focus on renewable energy projects has propelled demand for iron-cast components in wind turbines.
FPNV Positioning Matrix
The FPNV Positioning Matrix is pivotal in evaluating the Iron Casting Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).
Market Share Analysis
The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Iron Casting Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.
Key Company Profiles
The report delves into recent significant developments in the Iron Casting Market, highlighting leading vendors and their innovative profiles. These include Bradken Limited, Bunty LLC, Calmet, Castings P.L.C., Chamberlin PLC, Charlotte Pipe and Foundry Company, Charter Manufacturing Company, Inc., Crescent Foundry Company Pvt Ltd, Dotson Iron Castings by MacLean Power Systems, Fonderia Ghirlandina S.p.A., Fusium, G&W Foundry, Gartland Foundry Co., Inc., Georg Fischer AG, Georgsmarienhutte Holding GmbH, Gontermann-Peipers GmbH, Grede LLC, Grupo Industrial Saltillo, S.A.B. de C.V., Hermann Reckers GmbH & Co. KG, Hitachi Zosen Corporation, Jiangsu Shengrong High End Equipment Manufacturing Industry Co., Ltd., JS AutoCast Foundry Pvt Ltd. by Bharat Forge Limited, Jurgens Holding GmbH, Kirloskar Ferrous Industries Limited, LIAONING BORUI MACHINERY CO., LTD, MAT Holdings Inc., McWane, Inc., Modern Aluminum Castings Co., Inc., Newby Foundries Ltd., OSCO Industries, Pittsburgh Foundry & Machine Company, U.S. Casting Company, Waupaca Foundry, Inc., Xinxing Ductile Iron Pipe Co., Ltd., and Zetwerk Manufacturing Businesses Pvt Ltd..
Market Segmentation & Coverage
1. Market Penetration: It presents comprehensive information on the market provided by key players.
2. Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.
3. Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.
4. Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.
5. Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.
1. What is the market size and forecast of the Iron Casting Market?
2. Which products, segments, applications, and areas should one consider investing in over the forecast period in the Iron Casting Market?
3. What are the technology trends and regulatory frameworks in the Iron Casting Market?
4. What is the market share of the leading vendors in the Iron Casting Market?
5. Which modes and strategic moves are suitable for entering the Iron Casting Market?