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市场调查报告书
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1532999

全球粉末射出成型市场 - 预测 2024-2029

Global Powder Injection Molding Market - Forecasts from 2024 to 2029

出版日期: | 出版商: Knowledge Sourcing Intelligence | 英文 140 Pages | 商品交期: 最快1-2个工作天内

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简介目录

粉末射出成型市场预计在预测期内(2024-2029年)复合年增长率为8.92%。

粉末射出成型(PIM) 是一种大量生产复杂形状的金属(MIM = 金属射出成型)或陶瓷(CIM = 陶瓷射出成型)零件的製程技术。 PIM 是一项用于大量生产复杂、功能部件且需要大量材料的出色技术。

如今,粉末冶金射出成型是手錶能够以低成本批量生产0.1克至300克的住宅零件的技术,典型应用包括武器工业。

PIM 植根于粉末射出成型的历史,基于成熟的粉末冶金和陶瓷加工技术,具有固有的多功能性,允许製造商和设计人员从多种材料中进行选择。由于该过程从金属或陶瓷粉末开始,因此可以混合不同的粉末以获得所需的性能,例如强度、导电性和耐腐蚀。 PIM製程中使用的黏合剂可以在射出成型中将粉末变成可流动的液体。这意味着 PIM 可以成型多种材料,包括那些通常不具有柔性或不易成型的材料。同时,这些众多的材料选择提供了高度的设计灵活性,使得粉末射出成型能够根据许多行业不断变化的需求进行客製化。

全球粉末射出成型市场的驱动因素:

  • 汽车零件在各种驾驶条件下使用,因此必须坚固耐用。透过使用PIM技术製造复杂零件,如引擎零件、变速箱系统和其他结构零件,可以满足这些要求。 PIM与其他製程所需的材料不同,可以让汽车製造商降低成本。 PIM 的多功能性允许金属、陶瓷和聚合物用于汽车应用。

此外,在PIM的帮助下,高搅拌机的实现确保了满足製造业需求的高品质零件的大量生产。汽车工业的成长将进一步促进这种用途。根据汽车工业协会(SMMT)的数据,英国汽车产量预计在 2023 年达到 86 万辆,2028 年达到 100 万辆。

儘管如此,2024年3月,塔塔汽车集团与泰米尔纳德邦政府签署了一份便利谅解备忘录(MoU),研究在该邦设立汽车製造厂。该谅解备忘录要求在五年内投资 10.816 亿美元(900 亿印度卢比)。

此外,粉末射出成型透过为汽车技术和性能带来设计自由度、经济效益和改进的零件性能,为汽车製造做出了重大贡献。

  • PIM 的产品推出将透过更高品质的材料、先进的加工机制和新应用的开拓推动市场成长。这些进步使得复杂几何形状、高性能零件和轻质零件的生产成为可能,这些零件在汽车、航太和电子等领域非常重要。例如,INDO-MIM 是一家完全整合的金属射出成型(MIM) 零件製造商,在设计、模具、材料以及许多精加工和组装程序方面拥有专业知识和技术。 INDO-MIM在印度和美国设有工业基地,并拥有全球最大的MIM设施产能。

同时,黏合剂系统和烧结方法的变化使 PIM 更具竞争力,不断增加利润并降低成本。此外,设计最佳化和模具创新缩短了开发时间并增加了客製化选项,使公司能够适应新的行业条件。 OptiMIM 采用先进的金属射出成型技术来製造具有高细节、密度和体积精度的小型精密金属零件。旭化成的 Tenac-C FF520 是专门开发的超高流动性聚缩醛共聚物,用于 PIM 中的催化剂脱粘。总体而言,产品的持续开发增加了 PIM 的需求及其在世界各地许多行业的采用。

全球粉末射出成型市场細項分析:

  • 基于技术,金属射出成型是发展最快的领域之一。

金属射出成型(MIM) 提供大量製造复杂形状的製造能力。该技术使用自订配方的微观金属粉末(通常小于 20微米)以及黏合剂(各种热塑性塑胶、蜡和其他材料)来形成原料。将原料引入标准射出成型机的型腔(或多个型腔)中。提取生坯成分后,透过热处理或溶剂处理提取大部分黏合剂,其余部分则除去。相较之下,组件在可控制气氛炉中烧结(固体分散体)。 MIM 製程与塑胶射出成型和高压压铸非常相似,可以生产几乎相同的形状和结构特性。

金属射出成型成型是一种净成型加工技术,具有出色的尺寸公差控制,但产生的机械品质几乎与铸造木材相同。金属射出成型零件几乎具有无限的形状和几何特征能力,并且透过使用多腔模具,可以实现很高的生产率。

特别是在汽车领域,MIM 因其能够生产高精度和优异机械性能的小型、精密金属零件而广泛应用。 MIM 允许近净形加工,减少后续处理的需求和材料浪费,使齿轮、铰链、支架以及各种引擎和变速箱零件等零件受益。例如,根据印度投资局统计,2023年4月至2024年3月,印度汽车工业生产了2,843万辆汽车,包括乘用车、商用车、三轮车、两轮车、四轮车和四轮车。包括汽车。

  • 亚太粉末射出成型市场预计将显着成长。

亚太地区粉末射出成型(PIM) 市场受到工业化程度不断提高的推动,特别是在中国、日本、印度和韩国等主要汽车和电子製造中心。 PIM 技术(例如金属射出成型)是这些寻求轻质、高性能零件的行业的特点。根据印度投资局预测,2023年,印度电子市场规模约1,550亿美元,其中本土製造商占1,007.5亿美元(65%)。此外,根据上海市人民政府的资料,2023年中国消费性电子零售额为3,050亿美元,成长率为4%。 2024年将上升至5%。

而且,正如PIB在2023年所说,在过去的二十年里,印度汽车工业已经发展到了一个全新的水平,被公认为全球最具竞争力的产业之一。它是世界第二大摩托车生产商、第八大商用车生产商、第六大乘用车生产商和第一大拖拉机生产商。近年来,印度已成为汽车零件和汽车生产的首选国家之一,并且作为竞争地点的排名不断上升。同时,现代汽车于 2024 年 2 月宣布,将在 2023 年至 2033 年间投资超过 38.5 亿美元(3,200 亿印度卢比),以扩大其电动车产品组合併改进其现有的汽车和 SUV 平台。

此外,以年销售量和产量计算,中国是全球最大的汽车市场,预计到2025年本土产量将超过3,500万辆。工业部数据显示,2021年汽车销量将突破2,600万辆,其中乘用车销量2,148万辆,较2020年成长7.1%。

这一趋势凸显了亚太地区在全球 PIM 市场中的举足轻重的地位。亚太地区的发展受到技术开拓和各行业应用不断增加的推动。例如,2021 年 7 月,BASF在中国上海为其 Catamold 业务开设了新的卓越中心。新工厂将成为中国和整个亚洲 MIM 解决方案和产品的知识中心。

粉末射出成型市场的主要发展:

  • 2024 年 1 月,AddUp 的模具能力中心宣布了一个新计划#2024AMIM-2024 射出增材製造,旨在开发和实施射出成型成型应用积层製造的进步。
  • 2023 年 11 月,惠普公司在全球领先的积层製造盛会 Formnext 上宣布与 MIM 行业最大的参与者之一、积层製造粉末行业的新兴参与者 INDO-MIM 建立战略合作伙伴关係。作为合作的一部分,INDO-MIM 最初投资了三台最先进的 HP Metal Jet S100 印表机,展示了其致力于改善国际积层製造的决心。
  • 2022 年 12 月,CoreTech System Co., Ltd. (Moldex3D) 宣布与住友重工业株式会社 (SHI) 建立战略合作伙伴关係,以提高虚拟 CAE 模拟与实际射出成型机的整合度。这种合作关係在 CAE 模拟和实际射出成型机之间建立了一座双向桥樑。

粉末射出成型市场细分与分析如下:

按类型

  • 金属射出成型(MIM)
  • 陶瓷射出成型(CIM)

按用途

  • 航太
  • 电力/电子
  • 医疗保健
  • 其他的

按地区

  • 北美洲
  • 美国
  • 加拿大
  • 墨西哥
  • 南美洲
  • 巴西
  • 阿根廷
  • 南美洲其他地区
  • 欧洲
  • 英国
  • 德国
  • 法国
  • 义大利
  • 西班牙
  • 其他欧洲国家
  • 中东/非洲
  • 沙乌地阿拉伯
  • 阿拉伯聯合大公国
  • 其他中东/非洲
  • 亚太地区
  • 中国
  • 印度
  • 日本
  • 韩国
  • 台湾
  • 泰国
  • 印尼
  • 其他亚太地区

目录

第一章简介

  • 市场概况
  • 市场定义
  • 调查范围
  • 市场区隔
  • 货币
  • 先决条件
  • 基准年和预测年时间表
  • 相关人员的主要利益

第二章调查方法

  • 研究设计
  • 调查过程

第三章执行摘要

  • 主要发现
  • 分析师观点

第四章市场动态

  • 市场驱动因素
    • 汽车产业需求不断成长
    • 技术进步
  • 市场限制因素
    • 初期投资额高
    • 替代品的可用性
  • 波特五力分析
  • 产业价值链分析

第五章全球粉末射出成型市场:依类型

  • 介绍
  • 金属射出成型(MIM)
  • 陶瓷射出成型(CIM)

第六章全球粉末射出成型市场:依应用分类

  • 介绍
  • 航太
  • 电力/电子
  • 药品
  • 其他的

第七章全球粉末射出成型市场:按地区

  • 世界概况
  • 北美洲
    • 美国
    • 加拿大
    • 墨西哥
  • 南美洲
    • 巴西
    • 阿根廷
    • 南美洲其他地区
  • 欧洲
    • 英国
    • 德国
    • 法国
    • 义大利
    • 西班牙
    • 其他欧洲国家地区
  • 中东/非洲
    • 沙乌地阿拉伯
    • 阿拉伯聯合大公国
    • 其他中东/非洲
  • 亚太地区
    • 中国
    • 印度
    • 日本
    • 韩国
    • 台湾
    • 泰国
    • 印尼
    • 其他亚太地区

第八章竞争环境及分析

  • 主要企业及策略分析
  • 市场占有率分析
  • 合併、收购、协议和合作
  • 竞争对手仪表板

第九章 公司简介

  • Arburg GmbH
  • Arc Group Worldwide
  • GKN Powder Metallurgy
  • INDO-MIM
  • Metal Powder Products
  • Schunk Group
  • Morgan Technical Ceramics
  • Epson Atmix Corporation
  • ASH Industries
  • Philips Medisize
  • ATW Companies
  • Honganas
  • Optimim
  • Redstone Manufacturing
  • Plansee SE
简介目录
Product Code: KSI061617031

The global powder injection molding market is anticipated to grow at a CAGR of 8.92% during the forecast period (2024-2029).

Powder Injection Molding (PIM) is a mass-production process technique that produces components composed of metal (MIM = Metal Injection Moulding) or ceramics (CIM = Ceramic Injection Moulding) with complicated geometries in a high output. PIM is a great technique for producing complicated, functioning components in large quantities with high material needs.

Today, metallurgical powder injection molding is a low-cost mass manufacturing technology for producing small to medium-sized components weighing between 0.1 and 300 g. Precision apparatus engineering, measurement and control technology, medical technology, watch and home technologies, the lock and fittings business, automobile, and the weapons industry are among the most common applications.

PIM, which originates in the history of powder injection molding, is based on established powder metallurgy and ceramic processing technologies, and it has a high inherent versatility, allowing manufacturers and designers to choose from a wide variety of material possibilities. This is because the process starts with a metal or ceramic powder; therefore, various powders can be mixed to get the desired properties, such as strength, electrical conductivity, or corrosion resistance. The binder used in the PIM process allows the powder to be a fluidized liquid during injection molding. This implies that various materials may be molded with PIM, including those that are not normally pliable or simple to form. At the same time, these numerous material options provide a high level of design flexibility, allowing powder injection molding to be customized to the changing demands of many sectors.

GLOBAL POWDER INJECTION MOLDING MARKET DRIVERS:

  • Automotive parts have to be tough and enduring due to the several driving conditions they operate. These requirements can be satisfied by using PIM technology to build complex components like engine parts, gearbox systems, and other structural parts. PIM enables car manufacturers to reduce costs because it differs from the materials needed for other processes. Due to the multifunctionality of PIM, it is possible to use metals, ceramics, and polymers for automotive applications.

Furthermore, with the help of PIM, the actualization of high mixers ensures high-volume production of high-quality components, which corresponds to the requirements of the manufacturing industry. The growth in the automotive industry further fuels this utilization. According to the Society of Motor Manufacturers and Traders (SMMT), the United Kingdom's output is anticipated to hit 860,000 automobiles in 2023 and a million by 2028.

Nonetheless, in March 2024, Tata Motors Group entered into a facilitation Memorandum of Understanding (MoU) with the Tamil Nadu government regarding an exploratory study on setting up a car manufacturing plant in the state. The MoU calls for an investment of US$1,081.6 million (Rs. 9,000 crores) over five years.

Moreover, powder injection molding persistently contributes to automotive manufacturing by introducing design freedom, economic benefits, and enhanced component performance to vehicle technology and performance to a significantly large extent.

  • Product launches in PIM drive the market's growth by developing better quality materials, advanced mechanisms of processing, and novel applications. These advancements enable the manufacturing of complicated geometries, high-performance components, and lightweight parts crucial for sectors such as automotive, aerospace, and electronics. INDO-MIM, for instance, is a fully integrated Metal Injection Moulding (MIM) components manufacturer with expertise and skills in design, tooling, materials, and numerous finishing and assembly procedures. With an Industrial basis in India and the USA, INDO-MIM has the largest MIM installed capacity worldwide.

Alongside this, there is a constantly enhanced benefit and lower cost due to changes in binder systems and sintering methods, pushing PIM towards more competitiveness. In addition, design optimization and tooling innovations have reduced development time and increased customization options that enable businesses to adapt to new industry conditions. OptiMIM uses advanced metal injection molding technology to create small precision metal parts with high detail, density, and volume severity. Tenac-C FF520, offered by Asahi-Kasei, is a specially developed ultra-high fluidity polyacetal copolymer used in catalytic debonding carried out in PIM. Altogether, the continuous development of products enhances PIM's desirability and adoption across numerous industries globally.

GLOBAL POWDER INJECTION MOLDING MARKET SEGMENT ANALYSIS:

  • Based on technology, metal injection molding is one of the most rapidly developing segments.

Metal injection molding (MIM) provides a manufacturing capacity for making complicated forms in high volumes. The technique uses tiny metal powders (usually less than 20 micrometers) custom-formulated with a binder (different thermoplastics, waxes, and other materials) to form a feedstock. The feedstock is introduced into a cavity (or many cavities) of a standard injection molding machine. After the green component is removed, most of the binder is extracted using thermal or solvent processing, with the remainder removed. In contrast, the component is sintered (solid-state dispersed) in a controlled atmosphere furnace. The MIM method is extremely similar to plastic injection molding and high-pressure die casting, and it can generate almost identical forms and configuration characteristics.

The metal injection molding method produces mechanical qualities almost identical to those of wrought materials while being a net-shape process technology with excellent dimensional tolerance control. Metal injection-molded components have practically limitless form and geometric feature capabilities, and large production rates may be achieved by using multi-cavity tooling.

The automobile sector, in particular, has embraced MIM due to its ability to make small, delicate metal components with high accuracy and outstanding mechanical characteristics. MIM benefits components such as gears, hinges, brackets, and different engine and gearbox parts by allowing for near-net-shape fabrication, which reduces the need for subsequent procedures and material waste. For instance, from April 2023 to March 2024, the automobile industry manufactured 28.43 million cars in India, which included passenger vehicles, commercial vehicles, three-wheelers, two-wheelers, and quadricycles, as per Invest India statistics.

  • Asia Pacific's powder injection molding market is anticipated to grow significantly.

The Asia Pacific powder injection molding (PIM) market is being pushed by rising industrialization, notably in China, Japan, India, and South Korea, which are key automotive and electronics manufacturing hubs. PIM technologies like metal injection molding are characteristic of these industries since they seek lightweight and high-performance parts. According to Invest India, in 2023, the electronics market in India was approximately $155 billion, with local manufacturers standing at $100.75 billion, which is 65%. Moreover, according to data from the Shanghai Municipal People's Government, the retail sales of China's consumer electronics were at US$305 billion in 2023, with a 4% growth rate. In 2024, the rate rose to 5%.

Furthermore, as stated by PIB in 2023, during the past 20 years, the Indian automotive industry has advanced to a whole new level, and it is recognized as one of the most competitive globally. It stands in second position in the global production of two-wheelers, eighth position in commercial vehicles, sixth position in passenger vehicles, and for tractor productions, it is in the number one position. In recent years, India has emerged as one of the preferred destinations for automobile parts and automobiles and has climbed up the ladder in competitive locations. On the other hand, Hyundai Motors announced in February 2024 that it will invest more than $3.85 billion (Rs 32,000 crore) between 2023 and 2033 to extend its EV portfolio and improve its current vehicle and SUV platforms.

Besides this, China is the world's largest automobile market in terms of yearly sales and manufacturing output, with local production projected to exceed 35 million vehicles by 2025. According to figures from the Ministry of Industry and Information Technology, more than 26 million automobiles were sold in 2021, including 21.48 million passenger vehicles, a 7.1% increase over 2020.

This trend highlights Asia Pacific's crucial position in the global PIM market, which is being pushed by technical developments and increased applications across various industrial areas. For instance, in July 2021, BASF established a new Centre of Excellence laboratory for its Catamold business in Shanghai, China. The new plant is a hub of knowledge for MIM solutions and products in China and throughout Asia.

Global Powder Injection Molding Market Key Developments:

  • In January 2024, AddUp's Tooling Competence Centre announced #2024AMIM - 2024 Additive Manufacturing for Injection Moulding, a new project to develop and implement additive manufacturing advances for injection molding applications.
  • In November 2023, At Formnext, the world's leading additive manufacturing event, HP Inc. announced a strategic partnership with INDO-MIM, one of the world's largest players in the MIM industry and an emerging player in the additive manufacturing powder industry. INDO-MIM has originally invested in three cutting-edge HP Metal Jet S100 printers as part of this cooperation, demonstrating its dedication to improving additive manufacturing internationally.
  • In December 2022, CoreTech System Co., Ltd. (Moldex3D) announced a strategic relationship with Sumitomo Heavy Industries, Ltd. (SHI) to improve the integration of virtual CAE simulation and practical injection molding machinery. This collaboration established a two-way bridge that connects the CAE simulation to an actual injection molding machine.

The global powder injection molding market is segmented and analyzed as follows:

By Type

  • Metal Injection Molding (MIM)
  • Ceramics Injection Molding (CIM)

By Application

  • Automotive
  • Aerospace
  • Electrical and Electronics
  • Medical
  • Others

By Geography

  • North America
  • United States
  • Canada
  • Mexico
  • South America
  • Brazil
  • Argentina
  • Rest of South America
  • Europe
  • United Kingdom
  • Germany
  • France
  • Italy
  • Spain
  • Rest of Europe
  • Middle East and Africa
  • Saudi Arabia
  • United Arab Emirates
  • Rest of the Middle East and Africa
  • Asia-Pacific
  • China
  • India
  • Japan
  • South Korea
  • Taiwan
  • Thailand
  • Indonesia
  • Rest of Asia-Pacific

TABLE OF CONTENTS

1. INTRODUCTION

  • 1.1. Market Overview
  • 1.2. Market Definition
  • 1.3. Scope of the Study
  • 1.4. Market Segmentation
  • 1.5. Currency
  • 1.6. Assumptions
  • 1.7. Base and Forecast Years Timeline
  • 1.8. Key benefits for the stakeholders

2. RESEARCH METHODOLOGY

  • 2.1. Research Design
  • 2.2. Research Process

3. EXECUTIVE SUMMARY

  • 3.1. Key Findings
  • 3.2. Analyst View

4. MARKET DYNAMICS

  • 4.1. Market Drivers
    • 4.1.1. Growing Demand in the Automotive Industry
    • 4.1.2. Advancements in Technology
  • 4.2. Market Restraints
    • 4.2.1. High Initial Investment
    • 4.2.2. Availability of Substitutes
  • 4.3. Porter's Five Forces Analysis
    • 4.3.1. Bargaining Power of Suppliers
    • 4.3.2. Bargaining Power of Buyers
    • 4.3.3. The Threat of New Entrants
    • 4.3.4. Threat of Substitutes
    • 4.3.5. Competitive Rivalry in the Industry
  • 4.4. Industry Value Chain Analysis

5. GLOBAL POWDER INJECTION MOLDING MARKET BY TYPE

  • 5.1. Introduction
  • 5.2. Metal Injection Molding (MIM)
  • 5.3. Ceramics Injection Molding (CIM)

6. GLOBAL POWDER INJECTION MOLDING MARKET BY APPLICATION

  • 6.1. Introduction
  • 6.2. Automotive
  • 6.3. Aerospace
  • 6.4. Electrical and Electronics
  • 6.5. Medical
  • 6.6. Others

7. GLOBAL POWDER INJECTION MOLDING MARKET BY GEOGRAPHY

  • 7.1. Global Overview
  • 7.2. North America
    • 7.2.1. United States
    • 7.2.2. Canada
    • 7.2.3. Mexico
  • 7.3. South America
    • 7.3.1. Brazil
    • 7.3.2. Argentina
    • 7.3.3. Rest of South America
  • 7.4. Europe
    • 7.4.1. United Kingdom
    • 7.4.2. Germany
    • 7.4.3. France
    • 7.4.4. Italy
    • 7.4.5. Spain
    • 7.4.6. Rest of Europe
  • 7.5. Middle East and Africa
    • 7.5.1. Saudi Arabia
    • 7.5.2. United Arab Emirates
    • 7.5.3. Rest of the Middle East and Africa
  • 7.6. Asia-Pacific
    • 7.6.1. China
    • 7.6.2. India
    • 7.6.3. Japan
    • 7.6.4. South Korea
    • 7.6.5. Taiwan
    • 7.6.6. Thailand
    • 7.6.7. Indonesia
    • 7.6.8. Rest of Asia-Pacific

8. COMPETITIVE ENVIRONMENT AND ANALYSIS

  • 8.1. Major Players and Strategy Analysis
  • 8.2. Market Share Analysis
  • 8.3. Mergers, Acquisitions, Agreements, and Collaborations
  • 8.4. Competitive Dashboard

9. COMPANY PROFILES

  • 9.1. Arburg GmbH
  • 9.2. Arc Group Worldwide
  • 9.3. GKN Powder Metallurgy
  • 9.4. INDO-MIM
  • 9.5. Metal Powder Products
  • 9.6. Schunk Group
  • 9.7. Morgan Technical Ceramics
  • 9.8. Epson Atmix Corporation
  • 9.9. ASH Industries
  • 9.10. Philips Medisize
  • 9.11. ATW Companies
  • 9.12. Honganas
  • 9.13. Optimim
  • 9.14. Redstone Manufacturing
  • 9.15. Plansee SE