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市场调查报告书
商品编码
1917969

压铸市场－2026-2031年预测

Die Casting Market - Forecast from 2026 to 2031
出版日期: | 出版商: Knowledge Sourcing Intelligence | 英文 143 Pages | 商品交期: 最快1-2个工作天内

价格
简介目录

预计压铸市场将从 2025 年的 912 亿美元成长到 2031 年的 1,268.64 亿美元，复合年增长率为 5.66%。

压铸是一种高压金属成形工艺，将主要由铝、锌、镁和少量铜组成的熔融合金在600至1200巴的压力下注入精密钢模中。此製程可生产近净成形零件，具有优异的尺寸重复性（±0.02毫米）、薄壁能力（低至0.8毫米）以及无需二次加工的表面光洁度。铝高压铸的循环时间可达15至90秒，模具寿命超过10万次，因此是高产量、复杂形状零件的理想选择，特别适用于对结构性能和轻量化要求极高的应用。

铝是高压铸 (HPDC) 的主要材料，约占全球市场份额的 80%。其优异的强度重量比、导热性、耐腐蚀性和可回收性完美契合轻量化车辆的需求以及电动动力传动系统总成日益普及的趋势。结构件（例如电池外壳、减震塔、前轴支架和后副车架）通常采用超大型铸造製程生产，面积超过一平方公尺，重量超过 80 公斤，使用夹紧力达 6,000 至 12,000 吨的机器。一个超大型铸造件可取代 70 至 100 个冲压或焊接件，与钢结构相比，可组装复杂性降低 30% 至 40%，并将车辆重量减轻 10% 至 15%。

汽车产业仍是压铸件的主要终端市场，占全球压铸件产量的55-60%。电气化正在加速铝材使用量的成长。一辆典型的纯电动车（BEV）由于其温度控管组件（逆变器外壳、冷却板）和大型结构节点，需要使用150-250公斤的高压铸铝，而同等配置的内燃机汽车（ICE）仅需80-120公斤。镁合金虽然仍处于小众市场，但在需要进一步减轻重量的领域，例如仪表板、座椅框架和电池托盘盖，其应用正在增加。

消费性电子产品和5G基础设施是第二大成长领域。智慧型手机、笔记型电脑和通讯设备所需的小型薄壁锌铝合金机壳，壁厚需小于1毫米，并整合电磁屏蔽和散热鳍片－这些结构特别适合压铸製程。更快的製造週期和新开发的低铁铝合金降低了外观零件的废品率，使得以前需要从坯料加工的结构件和温度控管件能够透过压铸製程製造。

技术进步主要集中在四个关键领域：

1. 模具润滑和温度控管– 使用无水脱模剂和带有增材製造钢嵌件的随形冷却通道，模具寿命提高了 50-100%，并降低了厚截面的孔隙率。

2. 真空铸造和挤压铸造应用 - 透过高真空系统（<50 mbar）和局部挤压销的结合，在结构件中实现航太级机械性能（>10% 延伸率），从而使零件能够获得安全关键应用的认证。

3. 合金开发－新型高导热铝合金（导热係数 k > 180 W/m K）和铁含量低于 0.3% 的再生二次合金满足电动车温度控管和循环经济的要求。

4. 製程数位化－即时注射监控、人工智慧驱动的参数优化和预测模具磨损分析，将废品率降低到 2% 以下，并实现无人操作。

亚太地区在消费和机械设备生产方面持续保持主导，光是中国就占全球高压压铸产能的55%以上。在汽车和电子原始设备製造商（OEM）在地化策略的推动下，印度和越南已成为新的生产中心。

永续性正迅速从边缘问题转变为核心问题：流道系统和消费后废料的闭合迴路回收利用现在已成为常态，材料回收率超过 95%，而低碳原生铝和可再生能源铸造厂正成为欧洲和北美 OEM 供应链的一项要求。

总之，压铸产业正处于一个转折点，电气化、巨型铸造规模化以及热整合和结构整合正在推动近20年来最大的资本支出週期。在零件集中度和车辆重量直接影响续航里程、性能和法规遵循的环境下，能够提供具有真空辅助、无气孔微观结构和全程可追溯性的大型可靠结构铸件的铸造厂将获得显着的市场份额。

本报告的主要优势：

  • 深入分析：取得以客户群、政府政策和社会经济因素、消费者偏好、垂直产业和其他细分市场为重点的深入市场洞察，涵盖主要地区和新兴地区。
  • 竞争格局：了解主要企业采取的策略倡议，并了解透过正确的策略打入市场的潜力。
  • 市场驱动因素与未来趋势：探索动态因素和关键市场趋势，以及它们将如何塑造未来的市场发展。
  • 可执行的建议：利用洞察力为策略决策提供讯息，从而在动态环境中开拓新的业务管道和收入来源。
  • 受众范围广：对新兴企业、研究机构、顾问公司、中小企业和大型企业都有益处且经济高效。

它是用来做什么的？

产业与市场洞察、商业机会评估、产品需求预测、打入市场策略、地理扩张、资本投资决策、法律规范及其影响、新产品开发、竞争影响

分析范围

  • 历史资料（2021-2025 年）和预测资料（2026-2031 年）
  • 成长机会、挑战、供应链前景、法规结构、客户行为和趋势分析
  • 竞争对手定位、策略和市场占有率分析
  • 按业务板块和地区（国家）分類的收入成长和预测分析
  • 公司概况（策略、产品、财务资讯、关键趋势等）

目录

第一章执行摘要

第二章市场概述

  • 市场概览
  • 市场定义
  • 分析范围
  • 市场区隔

第三章 商业情境

  • 市场驱动因素
  • 市场限制
  • 市场机会
  • 波特五力分析
  • 产业价值链分析
  • 政策和法规
  • 策略建议

第四章 技术展望

第五章 依材料分類的压铸市场

  • 介绍
  • 铝
  • 镁
  • 锌
  • 其他的

第六章 按应用分類的压铸市场

  • 介绍
  • 车
  • 电学
  • 航太/国防
  • 医疗保健
  • 其他的

第七章 按地区分類的压铸市场

  • 介绍
  • 北美洲
    • 我们
    • 加拿大
    • 墨西哥
  • 南美洲
    • 巴西
    • 阿根廷
    • 其他的
  • 欧洲
    • 德国
    • 法国
    • 英国
    • 西班牙
    • 其他的
  • 中东和非洲
    • 沙乌地阿拉伯
    • 阿拉伯聯合大公国
    • 其他的
  • 亚太地区
    • 中国
    • 印度
    • 日本
    • 韩国
    • 印尼
    • 泰国
    • 其他的

第八章 竞争格局与分析

  • 主要企业和策略分析
  • 市占率分析
  • 企业合併、协议、商业合作
  • 竞争对手仪錶板

第九章：公司简介

  • Aluminum Die Casting Co., Inc
  • Altra Industrial Motion Corp.
  • Gibbs Die Casting Corporation
  • Dynacast International Inc.
  • HONSEL Group
  • General Die Casters, Inc.
  • Cast Products Inc.
  • Apex Aluminum Die Casting Company Inc.
  • Chicago White Metal Casting Inc.
  • ABLE DIE CASTING Corporation

第十章附录

  • 货币
  • 先决条件
  • 基准年和预测年时间表
  • 相关人员的主要收益
  • 分析方法
  • 简称
简介目录
Product Code: KSI061615335

Die Casting Market is projected to expand at a 5.66% CAGR, attaining USD 126.864 billion in 2031 from USD 91.200 billion in 2025.

Die casting is a high-pressure metal forming process that injects molten alloy-predominantly aluminum, zinc, magnesium, and to a lesser extent copper-into precision steel dies at 600-1,200 bar, achieving near-net-shape components with exceptional dimensional repeatability (+-0.02 mm), thin-wall capability (down to 0.8 mm), and surface finishes often eliminating secondary machining. Cycle times of 15-90 seconds and die life exceeding 100,000 shots in aluminum HPDC make the process the preferred route for high-volume, complex geometry parts where structural performance and weight reduction are paramount.

Aluminum dominates with approximately 80 % global volume share in high-pressure die casting (HPDC). Its specific strength, thermal conductivity, corrosion resistance, and recyclability align perfectly with automotive lightweighting mandates and the parallel surge in electrified powertrains. Structural castings-battery housings, shock towers, front-end carriers, and rear subframes-are now routinely specified in gigacasting configurations exceeding 1 m2 and 80 kg single-piece weight, enabled by 6,000-12,000 tonne clamp-force machines. A single gigacasting can replace 70-100 stamped/welded parts, reducing assembly complexity by 30-40 % and vehicle mass by 10-15 % versus steel architectures.

Automotive remains the anchor end-market, accounting for 55-60 % of global die-cast tonnage. Electrification is accelerating aluminum intensity: a typical BEV contains 150-250 kg of aluminum HPDC versus 80-120 kg in comparable ICE vehicles, driven by thermal management components (inverter housings, cooling plates) and large structural nodes. Magnesium, while still niche, is gaining in instrument panels, seat frames, and battery tray covers where further mass reduction is required.

Consumer electronics and 5G infrastructure represent the second-fastest growth vector. Miniaturized, thin-wall zinc and aluminum housings for smartphones, laptops, and telecom equipment demand sub-1 mm walls with integrated EMI shielding and heat-dissipation fins-geometries uniquely suited to die casting. Falling cycle times and new low-iron aluminum alloys have lowered defect rates in cosmetic applications, enabling structural/thermal parts previously machined from billet.

Technological advancement is focused on four key areas:

1. Die lubrication and thermal management-water-free release agents and conformal cooling channels produced via additive-manufactured steel inserts are extending die life 50-100 % and reducing porosity in thick sections.

2. Vacuum and squeeze-casting variants-high-vacuum systems (<50 mbar) combined with local squeeze pins are achieving aerospace-grade mechanical properties (elongation >10 %) in structural components, qualifying parts for safety-critical applications.

3. Alloy development-new high-thermal-conductivity aluminum alloys (k > 180 W/m*K) and recycled secondary alloys with <0.3 % iron are addressing EV thermal management and circular-economy requirements.

4. Process digitalization-real-time shot monitoring, AI-driven parameter optimization, and predictive die-wear analytics are reducing scrap rates below 2 % and enabling lights-out operation.

Asia-Pacific continues to dominate both consumption and machine/equipment production, with China alone accounting for >55 % of global HPDC capacity. India and Vietnam are emerging as secondary hubs driven by automotive and electronics OEM localization strategies.

Sustainability is rapidly moving from peripheral to core consideration. Closed-loop recycling of runner systems and post-consumer scrap now routinely exceeds 95 % material yield, while low-carbon primary aluminum and renewable-powered foundries are becoming table-stakes for European and North American OEM supply chains.

In conclusion, the die-casting industry sits at an inflection point where electrification, gigacasting scale-up, and thermal/structural integration are driving the highest capital investment cycle in two decades. Foundries capable of delivering large-format, high-integrity structural castings with vacuum-assisted pore-free microstructures and full traceability will capture disproportionate share in an environment where part consolidation and vehicle weight directly impact range, performance, and regulatory compliance.

Key Benefits of this Report:

  • Insightful Analysis: Gain detailed market insights covering major as well as emerging geographical regions, focusing on customer segments, government policies and socio-economic factors, consumer preferences, industry verticals, and other sub-segments.
  • Competitive Landscape: Understand the strategic maneuvers employed by key players globally to understand possible market penetration with the correct strategy.
  • Market Drivers & Future Trends: Explore the dynamic factors and pivotal market trends and how they will shape future market developments.
  • Actionable Recommendations: Utilize the insights to exercise strategic decisions to uncover new business streams and revenues in a dynamic environment.
  • Caters to a Wide Audience: Beneficial and cost-effective for startups, research institutions, consultants, SMEs, and large enterprises.

What do businesses use our reports for?

Industry and Market Insights, Opportunity Assessment, Product Demand Forecasting, Market Entry Strategy, Geographical Expansion, Capital Investment Decisions, Regulatory Framework & Implications, New Product Development, Competitive Intelligence

Report Coverage:

  • Historical data from 2021 to 2025 & forecast data from 2026 to 2031
  • Growth Opportunities, Challenges, Supply Chain Outlook, Regulatory Framework, and Trend Analysis
  • Competitive Positioning, Strategies, and Market Share Analysis
  • Revenue Growth and Forecast Assessment of segments and regions including countries
  • Company Profiling (Strategies, Products, Financial Information), and Key Developments among others.

Die Casting Market Segmentation:

  • By Material
  • Aluminum
  • Magnesium
  • Zink
  • Others
  • By Application
  • Automotive
  • Electronics and Electric
  • Aerospace and Defense
  • Medical
  • Others
  • By Geography
  • North America
  • USA
  • Canada
  • Mexico
  • South America
  • Brazil
  • Argentina
  • Others
  • Europe
  • Germany
  • France
  • United Kingdom
  • Spain
  • Others
  • Middle East and Africa
  • Saudi Arabia
  • UAE
  • Others
  • Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Indonesia
  • Thailand
  • Others

TABLE OF CONTENTS

1. EXECUTIVE SUMMARY

2. MARKET SNAPSHOT

  • 2.1. Market Overview
  • 2.2. Market Definition
  • 2.3. Scope of the Study
  • 2.4. Market Segmentation

3. BUSINESS LANDSCAPE

  • 3.1. Market Drivers
  • 3.2. Market Restraints
  • 3.3. Market Opportunities
  • 3.4. Porter's Five Forces Analysis
  • 3.5. Industry Value Chain Analysis
  • 3.6. Policies and Regulations
  • 3.7. Strategic Recommendations

4. TECHNOLOGICAL OUTLOOK

5. DIE CASTING MARKET BY MATERIAL

  • 5.1. Introduction
  • 5.2. Aluminum
  • 5.3. Magnesium
  • 5.4. Zink
  • 5.5. Others

6. DIE CASTING MARKET BY APPLICATION

  • 6.1. Introduction
  • 6.2. Automotive
  • 6.3. Electronics and Electric
  • 6.4. Aerospace and Defense
  • 6.5. Medical
  • 6.6. Others

7. DIE CASTING MARKET BY GEOGRAPHY

  • 7.1. Introduction
  • 7.2. North America
    • 7.2.1. USA
    • 7.2.2. Canada
    • 7.2.3. Mexico
  • 7.3. South America
    • 7.3.1. Brazil
    • 7.3.2. Argentina
    • 7.3.3. Others
  • 7.4. Europe
    • 7.4.1. Germany
    • 7.4.2. France
    • 7.4.3. United Kingdom
    • 7.4.4. Spain
    • 7.4.5. Others
  • 7.5. Middle East and Africa
    • 7.5.1. Saudi Arabia
    • 7.5.2. UAE
    • 7.5.3. Others
  • 7.6. Asia Pacific
    • 7.6.1. China
    • 7.6.2. India
    • 7.6.3. Japan
    • 7.6.4. South Korea
    • 7.6.5. Indonesia
    • 7.6.6. Thailand
    • 7.6.7. Others

8. COMPETITIVE ENVIRONMENT AND ANALYSIS

  • 8.1. Major Players and Strategy Analysis
  • 8.2. Market Share Analysis
  • 8.3. Mergers, Acquisitions, Agreements, and Collaborations
  • 8.4. Competitive Dashboard

9. COMPANY PROFILES

  • 9.1. Aluminum Die Casting Co., Inc
  • 9.2. Altra Industrial Motion Corp.
  • 9.3. Gibbs Die Casting Corporation
  • 9.4. Dynacast International Inc.
  • 9.5. HONSEL Group
  • 9.6. General Die Casters, Inc.
  • 9.7. Cast Products Inc.
  • 9.8. Apex Aluminum Die Casting Company Inc.
  • 9.9. Chicago White Metal Casting Inc.
  • 9.10. ABLE DIE CASTING Corporation

10. APPENDIX

  • 10.1. Currency
  • 10.2. Assumptions
  • 10.3. Base and Forecast Years Timeline
  • 10.4. Key Benefits for the Stakeholders
  • 10.5. Research Methodology
  • 10.6. Abbreviations