全球热成像状态监测设备市场——增长、趋势、COVID-19 的影响和预测 (2023-2028)

在预测期内，全球热成像状态监测设备市场预计将以 5.5% 左右的复合年增长率增长。

热成像状态监测器使用红外成像仪检测物体发出的热量形式的辐射。 热成像发挥着重要作用，已成为状态监测和预防性维护的宝贵工具。

主要亮点

• 热成像状态监测设备有助于防止可能导致生产中断、停电和火灾的意外故障。 红外热成像过程检测物体发出的能量，并在它们变成所有灾难之前检测与热相关的问题，从而推动市场的增长。
• 热成像状态监测设备的优势包括 24/7 远程监测、减少计划外停机时间、潜在（严重）故障的早期预警、持续的可靠性支持、降低维护成本、缩小这包括通过减少检查次数来降低风险位置和远程位置的资产。 热成像状态监测降低了过程工业中维护人员的压力水平。
• 状态监测减少并消除了计划外的机器停机时间，优化机器的健康状况和性能，提高质量并减少报废零件，并根据准确的机器数据启用更智能的维护计划它支持广泛的製造商目标，例如驾驶自动化和实现基于实时机器状态数据的自动化。
• 物联网 (IoT) 正在推动对状态监测设备的需求。 物联网有望通过允许设备连接和通信来改变状态监控。 这表明不同位置的连接智能机器可以进行通信并提供系统之间的耦合比较。 预防性维护通过在设备发生故障前检查和维修设备来确保员工安全并营造更安全的工作环境。 状态监控允许所有者在故障发生并威胁附近工作的员工之前计划维护。
• 这种流行病大大减少了全球拥有大量资产来製造商品和服务的公司数量。 随着生产活动的减少，公司可能希望跳过维护，这可能会导致未来价格上涨。 COVID-19 大流行扰乱了全球供应炼和对热成像状态监测设备的需求，严重影响了市场采用。 在全球范围内，由于大流行期间生产停工，各国发现自己缺乏状态监测设备。

热成像状态监测设备的市场趋势

石油和天然气行业占有很大的市场份额

• 炼油厂全天 24 小时运作。 这些炼油厂将配备自动远程监控功能，无需手动测量。 先进的状态监测解决方案提高了涡轮机、压缩机、电机、发电机和其他关键机械的可靠性。 该行业的公司根据资产重要性应用最佳技术。 这些功能使客户能够监控和保护他们需要的机器，防止意外停机并提高可靠性。
• 海上石油勘探和生产设施和机械不断暴露在恶劣的环境和工作条件下，并且一年 365 天、每天 24 小时都面临着需求。 设备故障和机械问题可能导致代价高昂的计划外停机和维修，从而带来人员安全、环境和业务风险。 对热成像状态监测设备的需求正在显着增长，因为将该设备引入海上核心机械将提高可靠性并成为预测性维护的宝贵工具。
• 红外热成像、分析铁谱、振动分析、电机电流和声发射等技术用于识别活动故障和异常磨损。 热成像状态监测可以避免灾难性故障，减少停机时间，在整个生命週期内更好地管理资产，并降低成本，特别是对于紧急维护，推动市场增长。
• 据英国石油公司称，到 2021 年，全球石油产量将达到每天 8990 万桶。 石油和天然气设施每天都暴露在恶劣和恶劣的环境中。 石油和天然气行业的热成像状态监测可检测机器热量和辐射模式。 数据分析可以发现表明故障或恶化的模式。 热成像状态监测用于多种应用，包括检测机械部件的未对准、不平衡、润滑不当、磨损和应力。 热成像可识别电气设备中的过热管道洩漏和压力容器缺陷。

亚太地区将显着增长

• 人们越来越关注监控整个工厂和机器的健康状况和故障，这增加了对状态监控解决方案的需求。 状态监测提高了工人的安全并降低了与系统相关的损坏的可能性。 状态监测的好处是可以在设备状态升级为灾难性故障之前解决缩短设备寿命的问题，从而推动热成像状态监测市场的需求。
• 热成像状态监测为製造商提供了他们所需的实时机器状态数据，使他们能够根据设备的当前健康状况做出主动决策，还可以在车间引入自动化。. 对热成像状态监测的需求正在迅速增长，因为製造商可以使用实时资产状态来监测和提高机器性能，以避免过度维护和计划外停机。
• 根据石油和天然气部（印度）的数据，截至 2021 年 3 月，西部近海地区的原油估计储量占印度原油储量的比例最高，约为 37%。 同期全国总储量估计约为58.73亿吨，拉动了热成像状态监测设备市场的需求。
• 根据印度工业和内部贸易促进部 2022 年 2 月的数据，由于人口快速增长，製造业已成为该国快速增长的行业。 对製造业的投资正在上升，“印度製造”等努力旨在使南亚成为世界製造中心。 状态监测是对工业生产中机器的综合监测。 状态监测的一大好处是它使公司能够做出更准确的决策。 这使公司有机会提高盈利能力并将运营损失的风险降至最低。

热成像状态监测设备市场竞争者分析

热成像状态监测设备市场是一个竞争激烈的市场。 市场上的重要参与者包括 SKF、Parker Hannifin Corp、Rockwell Automation, Inc、Emerson Electric Co.、National Instruments Corp、Schaeffler India Limited、Wilcoxon Sensing Technologies 等。

2022年9月，通过数据矩阵码的数据库联动实现了状态检修的概念。 对于现有的基于车辆的状态监测系统，舍弗勒还增加了轴承状态诊断。 采埃孚和舍弗勒合作过。 舍弗勒在配备 ZF connect@rail 系统的轨道车辆中使用了 ZF 现有的传感器和车载单元网关。 状态监测解决方案可以改装到使用无线传感器的当前车辆。

2022 年 4 月，SKF 和亚马逊网络服务 (AWS) 合作开发了一个组合解决方案，以彻底改变工业机器可靠性和预测性维护领域。 通过此次合作，我们实现了一个易于使用且高度可扩展的状态监测和分析解决方案，利用机器学习技术为更广泛的应用程序和客户提供数据收集和分析功能。 SKF 将其在旋转机械和预测性维护方面的专业知识与 AWS 的工业人工智能 (AI) 服务相结合，将人工智能、工业专业知识和机器学习技术结合在一起。 通过将此解决方案添加到其当前的状态监测产品组合中，SKF 可以帮助大型製造工厂将数以千计的旋转资产添加到最终用户预测性维护计划中。

其他好处

• Excel 格式的市场预测 (ME) 表
• 三个月的分析师支持

内容

第1章介绍

• 研究假设和市场定义
• 调查范围

第2章研究方法论

第 3 章执行摘要

第 4 章市场洞察

• 市场概览
• 产业吸引力 - 波特五力分析
  • 供应商的议价能力
  • 消费者的议价能力
  • 新进入者的威胁
  • 替代品的威胁
  • 竞争公司之间的敌对关係
• COVID-19 对热成像状态监测设备市场的影响

第 5 章市场动态

• 市场驱动力
  • 对智能工厂的需求不断增长
  • 对可再生能源的兴趣日益浓厚
• 市场挑战
  • 不可预测的维护时间

第 6 章市场细分

• 按最终用户行业
  • 石油和天然气
  • 发电厂
  • 加工/製造
  • 航空航天与国防
  • 汽车和运输设备
  • 按其他行业（船舶、采矿、金属、其他）
• 按地区列出
  • 北美
    • 美国
    • 加拿大
  • 欧洲
    • 英国
    • 德国
    • 法国
    • 其他欧洲地区
  • 亚太地区
    • 中国
    • 日本
    • 印度
    • 其他亚太地区
  • 拉丁美洲
  • 中东

第7章竞争格局

• 公司简介
  • National Instruments Corp
  • Schaeffler India Limited
  • Fluke Corporation
  • SKF
  • Rockwell Automation, Inc.
  • Emerson Electric Co.
  • Parker Hannifin Corp
  • Wilcoxon Sensing Technologies
  • Honeywell International Inc
  • Analog Devices, Inc.
  • Banner Engineering Corp.

第8章 投资分析

第9章 市场将来性

The Global Thermography Condition Monitoring Equipment Market is expected to register a CAGR of around 5.5% during the forecast period. The thermography condition monitoring equipment uses a thermal imager to detect radiation in the form of heat coming from an object. Thermography plays a crucial role, and it is a valuable tool for condition monitoring and preventive maintenance.

Key Highlights

• The thermography condition monitoring equipment prevents unforeseen breakdowns that could disrupt production, interrupt power, or even cause a fire. The infrared thermography process detects the energy emitted from an object and detects heat-related issues before they become a disaster for all, thus driving the market's growth.
• The benefits of the thermography condition monitoring equipment include 24/7 remote monitoring, reduction in unplanned downtime, early warnings of potential (serious) failures, support ongoing reliability, reduction in maintenance cost, and risk reduction with fewer inspections at confined and remote assets. The thermography condition monitoring equipment lowers the stress level of maintenance staff in process industries.
• Condition monitoring supports various goals for manufacturers, including reducing and eliminating unplanned machine downtime, optimizing machine health and performance, improving quality and reducing scrap parts, driving a higher-performing maintenance program based on accurate machine data, and enabling automation based on real-time machine condition data.
• The Internet of Things (IoT) is driving the demand for condition monitoring equipment. The IoT is set to change condition monitoring as devices can connect and communicate. This indicates that connected smart machines in different locations can communicate to provide a joined-up comparison between systems. Preventative maintenance ensures employees' safety and promotes safer working conditions by inspecting and fixing items before they breakdown. Condition monitoring means that owners can plan maintenance before failure occurs that could pose a threat to employees working nearby.
• The epidemic has caused a sharp fall in the number of businesses all over the world that have crucial assets for manufacturing goods and services. Since manufacturing activity is low, companies are tempted to eliminate maintenance, resulting in high prices in the coming future.​ Due to the COVID-19 pandemic, the global supply chain and demand for thermography condition monitoring equipment were disrupted, severely impacting market adoption. Globally, countries have noticed a shortage of condition monitoring equipment due to the production stoppage during the pandemic.

Thermography Condition Monitoring Equipment Market Trends

Oil and Gas Industry to Hold Significant Market Share

• Oil refineries run round the clock. These oil refineries are to be provided with automated and remote monitoring capabilities, eliminating the need for manual measurements. The advanced condition monitoring solutions improve the reliability of turbines, compressors, motors, generators, and other critical machinery. Companies in this sphere are applying optimal technology based on asset criticality. These capabilities allow the customers to monitor and protect necessary machinery, prevent unplanned shutdowns, and improve reliability.
• The offshore oil exploration and production equipment and machinery are subjected to constant exposure and 24/7 demands in harsh environments and working conditions. Equipment failures and developing mechanical problems can cause expensive unplanned shutdowns and repairs, posing safety, environmental, and operational risks to personnel. The demand for thermographic condition monitoring equipment is increasing significantly as this equipment for offshore mission-critical machinery provides enhanced reliability and is a valuable tool for predictive maintenance.
• Infrared thermography, analytical ferrography, vibration analysis, motor current, and acoustic emission technologies are typically utilised to identify active faults and abnormal wear. The thermographic condition monitoring avoids major breakdowns and reduces downtime, enables better asset management across its lifespan, and decreases costs, particularly with emergency maintenance, thus driving the market growth.
• According to BP, global oil production amounted to 89.9 million barrels per day in 2021. The oil and gas equipment is exposed to harsh and demanding environments daily. The thermography condition monitoring in the oil and gas industry detects heat and radiation patterns in machines. The data analysis help in spotting patterns that indicate failure or degradation. Thermography condition monitoring has many applications, including detecting misalignment, imbalances, improper lubrication, and wear and stress in mechanical parts. Thermography identifies overheating pipe leaks and pressure vessel weaknesses in electrical equipment.

Asia-Pacific to Witness Significant Growth

• The demand for condition monitoring solutions has been rising due to the increased focus on overall plant and machine health and breakdown monitoring. Condition monitoring improves worker safety and reduces the chances of collateral damage to the system. The peculiar advantage of condition monitoring is that the solution addresses the equipment conditions that would shorten lifespan long before they develop into catastrophic failure, thus driving the demand for the thermography condition monitoring equipment market.
• The thermography condition monitoring provides manufacturers with the necessary, real-time machine condition data to make proactive decisions based on the current health condition of the equipment, even enabling the manufacturers to introduce automation to the shop floor. The demand for thermography condition monitoring is increasing rapidly because it enables manufacturers to use real-time asset conditions to monitor and improve machine performance and maintenance to ensure that equipment is not overmaintained or experiencing unscheduled downtime.
• According to the Ministry of Petroleum and Natural Gas (India), the western offshore region had the highest share of estimated crude oil reserves in India, at approximately 37% as of March 2021. The country had an overall estimated reserve of some 5873 million metric tons during that period, thus driving the demand for the thermography condition monitoring equipment market.
• According to the Department for Promotion of Industry and Internal Trade (India), in February 2022, the manufacturing industry has emerged as a fast-growing sector owing to the rapidly increasing population in the country. Investments in the industry have been on the rise, and initiatives like Make in India aim to turn the south Asian country into a global manufacturing hub. Condition monitoring deals with the comprehensive monitoring of machines in industrial production. One of the significant advantages of condition monitoring is that the solution helps companies to make more precise decisions. Therefore it provides an opportunity for companies to increase profitability and minimize the risk of operational losses.

Thermography Condition Monitoring Equipment Market Competitor Analysis

The thermography condition monitoring equipment market is very competitive in nature. Some of the significant players in the market are SKF, Parker Hannifin Corp, Rockwell Automation, Inc., Emerson Electric Co., National Instruments Corp, Schaeffler India Limited, Wilcoxon Sensing Technologies, and many more.

In September 2022, condition-based maintenance concepts were made possible through database linking using the Data Matrix Code. To the already-existing vehicle-based condition monitoring systems, Schaeffler included bearing condition diagnosis. ZF and Schaeffler worked together. Schaeffler used the pre-existing sensors and onboard unit gateways of ZF in rail vehicles outfitted with the ZF connect@rail system. The condition monitoring solution can be retrofitted to current fleets with the use of wireless sensors.

In April 2022, SKF and Amazon Web Services (AWS), Inc. collaborated to reinvent the industrial machine reliability and predictive maintenance field with a combined solution. The collaboration delivered an easy-to-use and easy-to-scale condition monitoring and analysis solution that makes the ability to collect and analyze data using machine learning technologies available to a wider range of applications and customers.. SKF combined its knowledge of rotating machinery and predictive maintenance with AWS's Industrial artificial intelligence (AI) services, bringing AI, industrial expertise, and machine learning technologies together. By adding this solution to its current portfolio of condition monitoring products, SKF can help large manufacturing sites increase the number of rotating assets in the end user's predictive maintenance programs by several thousands.

Additional Benefits:

• The market estimate (ME) sheet in Excel format
• 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

• 1.1 Study Assumptions and Market Definition
• 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

• 4.1 Market Overview
• 4.2 Industry Attractiveness - Porter's Five Forces Analysis
  • 4.2.1 Bargaining Power of Suppliers
  • 4.2.2 Bargaining Power of Consumers
  • 4.2.3 Threat of New Entrants
  • 4.2.4 Threat of Substitutes
  • 4.2.5 Intensity of Competitive Rivalry
• 4.3 Impact of COVID-19 on the Thermography Condition Monitoring Equipment Market

5 MARKET DYNAMICS

• 5.1 Market Drivers
  • 5.1.1 Rise in Demand for Smart Factories
  • 5.1.2 Increasing Focus on the use of Renewable Energy
• 5.2 Market Challenges
  • 5.2.1 Unpredictable Maintenance Time Period

6 MARKET SEGMENTATION

• 6.1 By End-user Industry
  • 6.1.1 Oil & Gas
  • 6.1.2 Power Generation
  • 6.1.3 Process & Manufacturing
  • 6.1.4 Aerospace & Defense
  • 6.1.5 Automotive & Transportation
  • 6.1.6 Other End-user Verticals (Marine, Mining, Metal, etc)
• 6.2 By Geography
  • 6.2.1 North America
    • 6.2.1.1 United States
    • 6.2.1.2 Canada
  • 6.2.2 Europe
    • 6.2.2.1 United Kingdom
    • 6.2.2.2 Germany
    • 6.2.2.3 France
    • 6.2.2.4 Rest of Europe
  • 6.2.3 Asia Pacific
    • 6.2.3.1 China
    • 6.2.3.2 Japan
    • 6.2.3.3 India
    • 6.2.3.4 Rest of Asia Pacific
  • 6.2.4 Latin America
  • 6.2.5 Middle East

7 COMPETITIVE LANDSCAPE

• 7.1 Company Profiles
  • 7.1.1 National Instruments Corp
  • 7.1.2 Schaeffler India Limited
  • 7.1.3 Fluke Corporation
  • 7.1.4 SKF
  • 7.1.5 Rockwell Automation, Inc.
  • 7.1.6 Emerson Electric Co.
  • 7.1.7 Parker Hannifin Corp
  • 7.1.8 Wilcoxon Sensing Technologies
  • 7.1.9 Honeywell International Inc
  • 7.1.10 Analog Devices, Inc.
  • 7.1.11 Banner Engineering Corp.

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET