马达监控：市场占有率分析、产业趋势与统计、成长预测（2024-2029）

马达监控市场规模预计到 2024 年为 26.7 亿美元，预计到 2029 年将达到 44 亿美元，在预测期内（2024-2029 年）复合年增长率为 10.46%。

所有旋转机械都会经历振动。马达有多种可以透过振动筛检来识别的故障。随着使用无线物联网感测器和云端基础的软体进行状态监测，行业专业人士可以随时从工厂的任何地方存取电流、振动和温度资料，以主动了解设备问题并防止设备故障。能够避开时间。这是推动市场成长的持续趋势的结果。

主要亮点

• 人们对预测性维护的认识不断提高，并透过分析对其进行增强，正在推动市场的发展。监控马达的重要性关係到即使是一台马达故障也会造成的损坏。在义式麵食生产领域，据估计，每小时的停机造成约 1,000 欧元的生产损失。实施更具预测性的维护并培训内部维护人员在尽可能短的时间内实现自主是一种低成本的解决方案。
• 基于规则的预测维护利用感测器持续收集有关资产的资料并根据预先定义的规则发送警报，例如当达到指定的阈值时。透过基于规则的分析，产品团队与工程和客户服务部门合作，确定马达故障的原因和影响因素。因此，这些工业IoT技术将推动市场。
• 越来越多地采用无线系统进行马达监控正在推动市场发展。马达和驱动装置消耗了约 45% 的发电量。然而，如果电子机械维护不当，将消耗约 5% 至 10% 的多余电力，影响生产力和收益。马达无线监控自动侦测异常情况并在微秒内报告给伺服器，以获得更准确的机器参数。无线技术的优点是可靠，即使在非常慢的网路速度下也能工作，并且可以同时处理多个设备。所设计的系统不需要复杂的机制，并使用轻量级的MQTT通讯协定，因此可以轻鬆安装并扩展到大规模工业设置。
• 然而，高初始投资和低客製化阻碍了市场成长。由于新技术的集成，工业系统变得更加复杂。同时，为了及时取得可靠的资料，维护和监控工作变得更加昂贵和复杂。系统中整合的感测器越多，产生并需要处理的资料就越多。然而，透过资料库技术处理这些不断增加的资料量将会很困难。这个问题与巨量资料的概念直接相关。俄罗斯和乌克兰之间的战争也正在影响整个包装生态系统。
• 然而，COVID-19感染疾病影响了汽车和采矿业等製造工厂的生产。然而，数位转型为製造商提供了重要的功能，例如透过云端解决方案即时查看设备。它具有分析马达状况的能力。製造工厂中安装的其他软体解决方案也可以从中央系统进行监控。
• 此外，COVID-19 限制了进行资产健康分析的旅行，迫使马达驱动系统快速实施新的预测性维护服务模型。各服务供应商使用关键的可携式监测设备（例如 Fluke 的 810 振动测试仪和 Megger 的 Baker EXP4000）进行了分析。智慧型感测器是即用型工具，可让您远端查看客户的资产。这样就无需亲自造访该设施。远端监控和诊断是一种重要的接受，并将进一步帮助推动这种情况下的市场。

马达监控市场趋势

石油和天然气产业预计将显着成长

• 石油和天然气工厂运作着当今工业生产中一些最复杂的系统。雪上加霜的是，如果突然出现不对中、鬆动、不平衡、轴承磨损等形式的故障，经济和环境影响可能极为严重。在石油和天然气行业，感应马达是机械的核心，因为它们用途广泛且坚固耐用。在石油或气体纯化厂内，感应马达为众多大大小小的系统提供旋转机械动力，因此监控其运作状况非常重要。
• 此外，石油和天然气行业长期以来一直是实施预测性维护技术以追求提高资产性能的领导者。 Artesis 预测维修系统等公司旨在以极低的复杂性和成本提供传统状态监测系统的所有优势。 Artesis MCM（马达状态监视器）使用基于智慧模型的方法为大多数马达马达驱动设备提供完整的监控和诊断功能。
• 此外，随着全球石油和天然气行业增加对数位技术的投资，对马达监控解决方案的需求进行了分析，见证了石油和天然气行业在预测期内的显着增长。马达监控解决方案在上游、中游和下游营运中受到广泛关注，以不断提高生产力和效率，同时满足最全面的产业规范。
• 在加拿大莫罗瓦尔，由于预测期内加拿大西部和东部原油产量增加，对马达监控的需求增加，预计该市场将成长。此外，页岩蕴藏量的开发正在增加对EPC（工程、采购和施工）服务的需求。例如，根据CAPP资料，加拿大凝乳油总产量预计将达到667万桶/日。

亚太地区帐户市场持续显着成长

• 由于中国和印度等国家的工业成长不断加快，预计亚太地区的市场将显着成长。印度製造业是成长显着的产业之一，与前一年同期比较成长7.9%。政府的「印度製造」将​​推出一项计划，使印度在国内和国际参与者中同样强大，并在全球层面评估印度经济。
• 中国是世界製造业中心之一，拥有世界上最多的人口，并积极投资电力和基础设施领域。中国政府先前宣布投资780亿美元开发110座核能发电厂，计画在2030年投入运作。这些倡议的发展预计将扩大新兴技术的采用范围，包括振动监测解决方案。 ，协助基于马达状态的监测。
• 此外，儘管碳氢化合物能源价格下降，强烈建议中国石油天然气集团等国家石油公司继续专注于石油和天然气探勘活动，以实现能源自给自足。这些活动预计将产生对监控解决方案的强烈需求，以监控和促进石油和天然气设备和基础设施的维护。中国拥有世界上最重要的页岩油和蕴藏量，据观察，中国正致力于透过与石油和天然气公司成立合资企业来利用页岩油。
• 此外，工业4.0在日本、中国、韩国和印度等国家的出现，由于马达监控对于工业工厂的正常运作至关重要，将在预测期内进一步加速亚太地区的市场成长。分析了。此外，随着工业 4.0 的发展，物联网在电子机械在线状态监测中的作用将变得相当重要，预计将对市场成长产生积极影响。

马达监控产业概况

马达监控市场较为分散，由几家主要企业组成。透过提供创新解决方案和整合预测分析，许多市场参与者透过差异化其产品和服务来增加市场价值。主要参与者包括 ABB 集团和西门子公司。

2023年2月，OMRON宣布先进的电机状态监测装置「K7DD-PQ系列」将于2023年3月在日本发布，2023年4月在全球发布。其他可减少检查工作并防止意外故障的设备。

其他福利

• Excel 格式的市场预测 (ME) 表
• 3 个月分析师支持

目录

第一章简介

• 研究假设和市场定义
• 调查范围

第二章调查方法

第三章执行摘要

第四章市场洞察

• 市场概况
• 产业价值链分析
• 产业吸引力－波特五力分析
  • 新进入者的威胁
  • 买家/消费者的议价能力
  • 供应商的议价能力
  • 替代品的威胁
  • 竞争公司之间敌对关係的强度
• 评估 COVID-19 对产业的影响

第五章市场动态

• 市场驱动因素
  • 提高预测性维护和分析强化的意识
  • 扩大马达监控无线系统的采用
• 市场限制因素
  • 缺乏客製化且初始投资较高

第六章市场区隔

• 提供
  • 硬体
  • 软体
• 部署
  • 云
  • 本地
• 最终用户
  • 车
  • 油和气
  • 能源/电力
  • 矿业
  • 食品和饮料
  • 化学
  • 航太/国防
  • 其他的
• 地区
  • 北美洲
    • 美国
    • 加拿大
  • 欧洲
    • 德国
    • 英国
    • 法国
    • 其他欧洲国家
  • 亚太地区
    • 印度
    • 中国
    • 日本
    • 其他亚太地区
  • 世界其他地区
    • 拉丁美洲
    • 中东/非洲

第七章 竞争形势

• 公司简介
  • ABB Group
  • Siemens AG
  • Honeywell International Inc.
  • National Instruments Corporation
  • General Electric Company
  • Banner Engineering Corporation
  • Iris Power LP
  • Koncar-Electrical Engineering Institute, Inc.
  • Dynapar Corporation
  • SKF Group（Baker Instrument Company）

第八章投资分析

第九章 市场机会及未来趋势

The Motor Monitoring Market size is estimated at USD 2.67 billion in 2024, and is expected to reach USD 4.40 billion by 2029, growing at a CAGR of 10.46% during the forecast period (2024-2029).

All rotating machines experience vibration. Motors have different faults that vibration screening can identify. The adoption of condition monitoring with wireless IoT sensors and cloud-based software empowers industry professionals to get ahead of equipment problems and avoid downtime by accessing current, vibration, and temperature data from anywhere in a plant at any given time. This follows an ongoing trend driving the growth of the market.

Key Highlights

• Growing awareness of predictive maintenance and augmenting it with analytics drive the market. The importance of electric motor monitoring is connected to the damages deriving from the failure of even a single motor. It has been estimated that for each downtime hour, the cost of the missed production is around EUR 1000 in the pasta production sector. Further implementing predictive maintenance and training the internal maintenance staff to make them autonomous in the shortest possible time is one of the low-cost solutions.
• Rule-based predictive maintenance relies on sensors to continuously collect data about assets and sends alerts according to predefined rules, including when a specified threshold has been reached. With rule-based analytics, product teams work alongside engineering and customer service departments to establish causes or contributing factors to their motor failing. Hence these industrial IoT technologies drive the market.
• The growing adoption of wireless systems for motor monitoring drives the market. Electrical motors and drives consume about 45% of the power generation. However, if the electrical machines are not maintained properly, it consumes about 5% to 10 % of excess power, which affects productivity and revenue. Wireless monitoring of the motor is capable of capturing the machine parameters more accurately with automatic detection of abnormal conditions and reporting to the server within a few microseconds. The advantage of wireless technology is that it is very reliable and operates even at very slow network speeds,and handles multiple devices at once. The designed system is easy to install and scale up to large industrial setups as it does not involve a complex mechanism and uses a lightweight MQTT protocol.
• However, lacking customization with the high initial investment restraints the growth of the market. Due to the integration of new technologies, industrial systems are becoming more complex. At the same time, it makes maintenance and monitoring activities more expensive and complicated to get reliable data on time. The more sensors are wareintegrated into the system, the more data will be generated that should be handled. But processing this growing number of data through database technologies will be challenging. This problem is directly related to the concept of Big Data. There has also been an impact of the Russia-Ukraine war on the overall packaging ecosystem.
• However, the COVID-19 pandemic affected production in manufacturing plants such as the automotive, mining sector, etc. But the digital transformation is offering significant features to manufacturers, such as real-time visibility into the equipment which have deployed the cloud solution and provides them with the ability to analyze the condition of their motor. Further software solutions equipped by the manufacturing plant can also be monitored by their central system.
• Moreover, COVID-19 forced quicker adoption of a new predictive maintenance service model on motor-driven systems as there is a restriction in traveling to perform asset health analysis. Various service providers performed an analysis through these critical portable monitoring devices, such as Fluke's 810 Vibration Tester or Megger's Baker EXP4000. Smart sensors are a readily available tool providing a remote view into client assets, which in turn eliminates the immediate need to travel to a facility. Remote monitoring and diagnosis will be a key acceptance and further help to drive the market in this situation.

Motor Monitoring Market Trends

Oil and Gas Segment is Anticipated to Witness Significant Growth

• Oil and gas plants are running some of the most complex systems in industrial production today. In addition to this complexity, if a sudden failure occurs in the form of misalignment, looseness, imbalance, and bearing wear, the financial and environmental consequences could be extremely serious. In the oil and gas industry induction motors are a core piece of machinery as they are versatile and rugged. Within an oil or gas refinery, induction motors supply rotational mechanical power to numerous systems, large and small, and are therefore important to monitor their working condition.
• Further, the oil & gas industry has long been a leader in the deployment of predictive maintenance technologies in pursuit of improved asset performance. A player such as Artesis's predictive maintenance system aims to provide all the benefits of traditional condition monitoring systems at a fraction of the complication and cost. Artesis MCM (motor condition monitor) uses an intelligent, model-based approach to provide complete monitoring and diagnostic capabilities for most electric motor-driven equipment.
• Furthermore, as the global oil and gas industry increases investments in digital technologies, the demand for motor monitoring solutions is analyzed to witness significant growth in the oil & gas sector over the forecast period. Motor monitoring solutions are gaining considerable traction in upstream, midstream, and downstream operations to constantly improve productivity and efficiency while meeting the most comprehensive industry specifications.
• Morover, in Canada, with increasing crude oil production in Western and Eastern Canada during the forecasted period, the demand for motor monitoring will increase, providing growth in the market. Moreover, the exploitation of shale reserves has led to increasing demand for EPC (Engineering, Procurement, and Construction) services. For instance, according to the data from CAPP, total curde oil production in Canada is expected to reach 6.67 million barrels per day.

Asia Pacific Accounts to Hold Significant Market Growth

• Asia-Pacific is expected to account for significant market growth with the increase in industrial growth in countries such as China and India. The Indian manufacturing sector is one of the prominent growth sectors, which registers a 7.9% year-on-year growth. The government's Make in India initiates the plans to make India equally strong for domestic and foreign players and give recognition to the Indian economy at a global level.
• China is one of the global hubs for manufacturing and has the largest population worldwide, boosting investments in power as well as in the infrastructure sector. The Chinese government, in the past, announced investments worth USD 78 billion for developing 110 nuclear power plants, which are planned to start operations by 2030. Such initiative developments are expected to widen the scope of the adoption of modern technologies, including vibration monitoring solutions, to assist condition-based monitoring for the motor.
• Further, despite lowering hydrocarbon energy prices, the continued focus on oil & gas exploration activities to achieve energy self-sufficiency by NOCs, such as CNPC in China, is highly recommended. These activities are anticipated to create a robust demand for monitoring solutions to monitor and facilitate the maintenance of oil & gas equipment and infrastructures. It has been observed that China has the most significant shale oil & reserves worldwide and is focusing on tapping the same through joint ventures with oil & gas companies.
• Moreover, the emergence of Industry 4.0 in countries like Japan, China, South Korea and India is further analyzed to proliferate the market growth in Asia Pacific region over the forecast period, as monitoring of motors essential for successfully running an industrial plant. Further, with Industry 4.0, the role of IoT in online condition monitoring of electrical machines is expected to gain considerable significance, thus positively impacting the market's growth.

Motor Monitoring Industry Overview

The motor monitoring market is fragmented and consists of several major players. With innovative solution offerings and predictive analytics integration, many of the market players are increasing their market worth by product and service differentiation. Key players are ABB Group, Siemens AG, etc.

In February 2023, OMRON announced to release of the K7DD-PQ Series of advanced motor condition monitoring devices starting in March 2023 in Japan and globally in April 2023. The K7DD-PQ numerically tracks trends in the deterioration and wear of servomotors, machine tools, and other equipment to reduce inspection efforts and prevent unexpected failure.

Additional Benefits:

• The market estimate (ME) sheet in Excel format
• 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

• 1.1 Study Assumptions and Market Definition
• 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

• 4.1 Market Overview
• 4.2 Industry Value Chain Analysis
• 4.3 Industry Attractiveness - Porter's Five Forces Analysis
  • 4.3.1 Threat of New Entrants
  • 4.3.2 Bargaining Power of Buyers/Consumers
  • 4.3.3 Bargaining Power of Suppliers
  • 4.3.4 Threat of Substitute Products
  • 4.3.5 Intensity of Competitive Rivalry
• 4.4 Assessment of Impact of COVID-19 on the Industry

5 MARKET DYNAMICS

• 5.1 Market Drivers
  • 5.1.1 Growing Awareness Toward Predictive Maintenance and Augmenting it With Analytics
  • 5.1.2 Growing Adoption of Wireless Systems for Motor Monitoring
• 5.2 Market Restraints
  • 5.2.1 Lack of Customization and High Initial Investment

6 MARKET SEGMENTATION

• 6.1 Offering
  • 6.1.1 Hardware
  • 6.1.2 Software
• 6.2 Deployment
  • 6.2.1 Cloud
  • 6.2.2 On-Premise
• 6.3 End-User
  • 6.3.1 Automotive
  • 6.3.2 Oil & Gas
  • 6.3.3 Energy & Power
  • 6.3.4 Mining
  • 6.3.5 Food & Beverage
  • 6.3.6 Chemicals
  • 6.3.7 Aerospace & Defense
  • 6.3.8 Other End-Users
• 6.4 Geography
  • 6.4.1 North America
    • 6.4.1.1 United States
    • 6.4.1.2 Canada
  • 6.4.2 Europe
    • 6.4.2.1 Germany
    • 6.4.2.2 United Kingdom
    • 6.4.2.3 France
    • 6.4.2.4 Rest of Europe
  • 6.4.3 Asia-Pacific
    • 6.4.3.1 India
    • 6.4.3.2 China
    • 6.4.3.3 Japan
    • 6.4.3.4 Rest of Asia-Pacific
  • 6.4.4 Rest of the World
    • 6.4.4.1 Latin America
    • 6.4.4.2 Middle-East and Africa

7 COMPETITIVE LANDSCAPE

• 7.1 Company Profiles
  • 7.1.1 ABB Group
  • 7.1.2 Siemens AG
  • 7.1.3 Honeywell International Inc.
  • 7.1.4 National Instruments Corporation
  • 7.1.5 General Electric Company

• 7.1.6 Banner Engineering Corporation
• 7.1.7 Iris Power LP
• 7.1.8 Koncar- Electrical Engineering Institute, Inc.
• 7.1.9 Dynapar Corporation
• 7.1.10 SKF Group (Baker Instrument Company)

8 INVESTMENT ANALYSIS

9 MARKET OPPORTUNITIES AND FUTURE TRENDS