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市场调查报告书
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1548564

失败分析：市场占有率分析、产业趋势与统计、成长预测（2024-2029）

Failure Analysis - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2024 - 2029)
出版日期: | 出版商: Mordor Intelligence | 英文 100 Pages | 商品交期: 2-3个工作天内

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简介目录

故障分析市场规模预计到 2024 年为 49.4 亿美元，预计到 2029 年将达到 71.1 亿美元，在预测期内（2024-2029 年）复合年增长率为 7.56%。

故障分析-市场

故障分析是收集和分析资料以识别故障原因并确定纠正措施和责任的过程。了解故障的根本原因对于防止未来发生类似事件至关重要。常见原因包括组装错误、误用或滥用、紧固件有缺陷、维护不足、製造缺陷、材料品质差、热处理不当、不可预见的操作条件、设计错误以及品质保证不足、环境保护不足和铸造不连续性。

根本原因分析 (RCA) 对于所有产业的持续品质改进至关重要。首先调查事件、缺陷和品质问题并确定其根本原因。此流程可协助组织解决影响产品或服务品质的因素并防止未来再次发生。 RCA 也揭示了流程效率低下的问题，并提高了品质和业务效率。随着 RCA 扩大其故障分析范围，其成长预计将为故障分析市场创造新的机会。

老化的基础设施对系统构成威胁。不稳定的基础设施在极端条件下尤其令人担忧，因为它增加了在严重和长期压力下发生故障的可能性。特别是，由于自然灾害的数量和严重性不断增加，造成了重大的经济影响和人员伤亡，基础设施的復原力最近受到了关注。

除此之外，汽车製造商对故障分析的需求不断增长，以及采用基于视觉和人工智慧的分析工具进行性能分析、动态车辆研究和事故重建，也推动了市场的扩张。此外，对奈米技术领域进步的投资增加预计将在预测期内推动失效分析市场的发展。

穿透式电子显微镜（TEM）、扫描电子显微镜（SEM）和聚焦离子束系统等失效分析设备的成本相当高。另一方面，光学显微镜比电子显微镜便宜，儘管它们具有更先进的功能和更广泛的应用范围。

2023年，半导体产业在全球的重要性日益增强。半导体晶片不仅对当今的基本技术至关重要，而且还为明天的变革性创新铺平了道路。

然而，儘管半导体产业的未来充满希望，但它也面临着许多挑战。美国和中国之间持续的紧张局势正在重塑全球供应链，并导致政府对向中国销售晶片实施更严格的监管，而中国仍然是全球最大的半导体市场。为了应对这些挑战，政策制定者正在实施策略，以加强美国在半导体设计领域的领导地位，透过全面的移民和 STEM 教育改革来增强国内劳动力，并维持该行业的成长轨迹以倡导自由贸易和市场进入。

故障分析市场趋势

建筑业成长带动家具产品需求

  • 由于电子和半导体行业故障分析服务的使用率很高，许多公司都提供故障分析，导致市场占有率最高。
  • 电子和半导体中的故障分析有助于识别半导体製造过程中的缺陷并对其进行分类，例如短路、开路、污染和材料不匹配。失效分析的主要目的是了解导致失效的根本问题，改善製造工艺，提高产品可靠性，并确保符合品质标准。
  • 随着故障模式复杂性的增加，半导体技术的不断进步，例如更小、更复杂的积体电路 (IC) 和系统晶片(SoC) 设计的发展，推动了对彻底故障分析的需求。
  • 例如，2024 年 2 月，NVIDIA 的硬体产品是具有众多组件无缝协作的重要工程范例。随着这些产品的复杂性增加，组件发生故障的可能性也随之增加。 NVIDIA 的故障分析实验室专注于解决硅和基板层级的问题。该团队致力于确保半导体是否因设计缺陷、製造错误、可靠性测试失败或污染而损坏。
  • 如果半导体销量增加，产量也会增加。随着生产规模的增加，出现缺陷和故障的可能性也随之增加，需要严格的故障分析来维持品质。例如，根据SIA（半导体产业协会）的数据，2024年1月中国半导体销售额将达到147.6亿美元。与 2023 年 1 月相比，这一数字显着增长，当时中国的销售额为 116.6 亿美元。

亚太地区预计将占据主要市场占有率

  • 在中国和印度等新兴经济体的推动下，亚太地区预计将在预测期内成长最快。此外，日本、泰国、马来西亚等国家的製造业和公私合营基础设施产业也不断成长。由于几个关键因素，包括都市化和工业化的不断发展、基础设施的大量投资以及设备成本的下降，区域故障分析市场正在不断增长。
  • 亚太地区经济和人口共同经历了显着成长，预计未来仍将持续，透过促进基础设施发展进一步推动市场成长。故障分析是一种取证工程，旨在确定基础设施故障的根本原因。找出这些原因可以为采取必要措施防止未来发生类似情况铺路。结构失效的后果是严重的，包括人类、社会、环境和经济影响。因此，对于严重依赖基础设施的组织来说，故障分析的重要性怎么强调都不为过。
  • 在永续政策和向服务型经济转型的推动下，印度建设产业正在蓬勃发展。印度政府对大规模基础设施投资的关注凸显了其促进成长的承诺。 IBEF表示，2024-25年中期预算将基础建设资本投资分配增加11.1%，达到111.1亿印度卢比（相当于1,338.6亿美元），相当于GDP的3.4%。
  • 此外，随着半导体製造设施在该地区的扩张，对故障分析的需求预计也会增加。例如，2024 年 3 月，印度政府根据该国的旗舰奖励计画核准建立三个新的半导体製造设施。

失效分析产业概述

故障分析市场分散且竞争激烈，有多家主要企业参与其中。这些主要企业以其强大的市场影响力而闻名，正在积极寻求扩大其在各个工业领域的业务。其中许多公司采用策略联盟来提高市场占有率和盈利。在这个市场上运营的公司也会进行收购以增强其产品能力。该领域的知名公司包括 Presto Engineering Inc.、TUV SUD、Rood Microtec GmbH、Eurofins EAG Laboratories 和 Eurofins Maser BV。

2024 年 5 月 - 日立高新科技公司发表其最新产品，高解析度萧特基扫描电子显微镜 SU3900SE 和 SU3800SE。这些仪器旨在实现奈米级大而重样品的精确观察。最重要的是，它具有摄影机导航功能，可无缝整合影像，使操作员能够更好地了解样品。此增强功能不仅有助于精确定位感兴趣的区域，还可以改善整体使用者体验。

2024 年 1 月——售价 63,000 印度卢比的沃尔沃 C40 Recharge 电动 SUV 在最近的一次事故中起火后，印度的电动车重新成为人们关注的焦点。儘管具体原因尚未确定，但这起事故凸显了产品故障分析的重要性。研究表明，高达 80% 的新产品在发布的第一年内就失败了。

其他好处：

  • Excel 格式的市场预测 (ME) 表
  • 3 个月的分析师支持

目录

第一章简介

  • 研究假设和市场定义
  • 调查范围

第二章调查方法

第三章执行摘要

第四章市场洞察

  • 市场概况
  • 产业价值链分析
  • 产业吸引力－波特五力分析
    • 供应商的议价能力
    • 消费者议价能力
    • 新进入者的威胁
    • 替代品的威胁
    • 竞争公司之间敌对关係的强度
  • COVID-19 和其他宏观经济因素对市场的影响

第五章市场动态

  • 市场驱动因素
    • 基础设施老化和维护需求增加
    • 技术进步推动市场成长
    • 材料、设计和生产方法的创新
  • 市场限制因素
    • 设备成本高是市场问题

第 6 章 技术概览

  • 失效模式与影响分析（FMEA）
    • 故障模式影响严重性分析 (FMECA)
    • 功能故障分析
    • 断裂物理分析
    • 失效物理分析
    • 故障树分析（FTA）
    • 其他失效模式影响分析

第七章 市场区隔

  • 依技术
    • 二次离子质谱 (SIMS)
    • 能量色散 X 射线光谱 (EDX)
    • 化学机械平坦化 (CMP)
    • 扫描探针显微镜
    • 聚焦离子束 (FIB)
    • 相对离子蚀刻（RIE）
    • 其他技术
  • 按设备
    • 扫描电子显微镜（SEM）
    • 聚焦离子束 (FIB) 装置
    • 穿透式电子显微镜（TEM）
    • 双束系统
    • 其他设备
  • 按行业分类
    • 车
    • 石油和天然气
    • 防御
    • 建造
    • 製造业
    • 电子和半导体
    • 其他行业
  • 按地区
    • 北美洲
    • 欧洲
    • 亚洲
    • 澳洲/纽西兰
    • 拉丁美洲
    • 中东/非洲

第八章 竞争格局

  • 公司简介
    • Presto Engineering Inc.
    • TUV SUD
    • Rood Microtec GmbH
    • Eurofins EAG Laboratories
    • Eurofins Maser BV
    • NanoScope Services Ltd
    • CoreTest Technologies
    • Materials Testing
    • McDowell Owens Engineering Inc.
    • Leonard C Quick & Associates Inc.
    • Crane Engineering
    • Exponent Inc.

第九章 投资展望

第10章市场的未来

简介目录
Product Code: 46757

The Failure Analysis Market size is estimated at USD 4.94 billion in 2024, and is expected to reach USD 7.11 billion by 2029, growing at a CAGR of 7.56% during the forecast period (2024-2029).

Failure Analysis - Market

Failure analysis is the process of gathering and analyzing data to determine the cause of failure and determine corrective actions or liability. It is crucial to understand the root cause of failure to prevent similar incidents in the future. Some of the common causes include assembly error, misuse or abuse, fastener failure, inadequate maintenance, manufacturing defects, low-quality material, improper heat treatments, unforeseen operating conditions, design errors, insufficient quality assurance, inadequate environmental protection, and casting discontinuities.

Root Cause Analysis (RCA) is crucial for continuous quality improvement across industries. It begins by examining incidents, defects, and quality issues to identify their root causes. This process helps organizations address factors compromising product or service quality, preventing future recurrences. RCA also reveals process inefficiencies, enhancing both quality and operational efficiency. As RCA expands the scope of failure analysis, its growth is expected to create new opportunities in the failure analysis market.

Aged infrastructure poses a threat to the system, as unstable infrastructure raises the chances of breakdowns during severe and prolonged strain, which is particularly worrisome during extreme circumstances. Infrastructure resiliency has recently come into focus, especially as the number and severity of natural disasters are increasing, causing significant economic impacts and loss of life.

In addition to this, the increasing requirement for failure analysis among automobile manufacturers, who are also employing vision and AI-based analysis tools for performance analysis, dynamic vehicle studies, accident reconstruction, etc., is augmenting the market. Besides this, the inflating investments in the advancement of the nanotechnology sector are anticipated to fuel the failure analysis market over the forecasted period.

The cost of failure analysis equipment, including transmission electron microscopes (TEM), scanning electron microscopes (SEM), and focused ion beam systems, is considerably high. In contrast, optical microscopes are less expensive than electron microscopes despite the fact that the latter provides more advanced capabilities and a wider range of applications.

In 2023, the semiconductor industry's global significance continues to escalate. Semiconductor chips are not only integral to the essential technologies of today but are also paving the way for the transformative innovations of tomorrow.

However, alongside its promising future, the industry faces a myriad of challenges. Persistent US-China tensions are reshaping the global supply chain, leading to heightened government restrictions on chip sales to China, which remains the world's largest semiconductor market. Addressing these challenges, policymakers are urged to implement strategies that bolster US leadership in semiconductor design, enhance the domestic workforce through comprehensive immigration and STEM education reforms, and advocate for free trade and market access to sustain the industry's growth trajectory.

Failure Analysis Market Trends

Growth in the Construction Sector Boosting the Demand for Furniture Products

  • A large number of companies provide failure analysis for the electronics and semiconductor industry, considering the high usage of these services in the sector, which in turn resulted in its highest market share.
  • Failure analysis in electronics and semiconductors helps identify and categorize defects during the semiconductor fabrication, such as shorts, opens, contamination, or material inconsistencies. The primary aim of failure analysis is to understand the underlying issues that lead to failures, improve manufacturing processes, enhance product reliability, and ensure compliance with quality standards.
  • The continuous advancements in semiconductor technology, such as the development of smaller, more complex integrated circuits (ICs) and system-on-chip (SoC) designs, increase the complexity of failure modes, thus driving the demand for thorough failure analysis.
  • For instance, in February 2024, NVIDIA's hardware products are significant engineering examples, with numerous components that function together seamlessly. As the complexity of these products increases, so does the possibility of component failures. The Failure Analysis Lab at NVIDIA focuses on resolving challenges at the silicon and board levels. This team is known for tackling challenging problems in the semiconductor industry by determining the underlying cause of malfunctions, whether the semiconductors stem from a design flaw, a production error, a reliability test failure, or foreign contaminants.
  • Higher semiconductor sales result in increased production volumes. As production scales up, the likelihood of defects and failures also rises, necessitating rigorous failure analysis to maintain quality. For instance, according to the SIA (Semiconductor Industry Association), semiconductor sales in China reached USD 14.76 billion in January 2024. This figure represents substantial growth compared to January 2023, when sales in China were USD 11.66 billion.

Asia-Pacific is Expected to Hold Significant Market Share

  • Asia-Pacific is expected to grow fastest during the forecast period due to developing economies like China and India. Countries such as Japan, Thailand, and Malaysia are also home to increasing manufacturing and public-private infrastructure industries. The region's failure analysis market is experiencing growth due to several critical factors, such as the rise in urbanization and industrialization, significant investment in infrastructure development, and decreasing equipment costs.
  • Asia-Pacific is united in experiencing substantial economic and population growth, which is anticipated to continue over the years and fuel infrastructure development, further supporting the market growth. Failure analysis is a forensic engineering component dedicated to identifying the underlying reasons behind infrastructure failures. Pinpointing these causes paves the way for implementing necessary measures to prevent future occurrences. The repercussions of structural failures can be severe, encompassing human, social, environmental, and financial consequences. Hence, the significance of failure analysis cannot be overstated for organizations heavily reliant on infrastructure.
  • India's construction industry has surged, propelled by sustainable policies and a service-centric economic shift. The Indian government's emphasis on large-scale infrastructure investments underscores its commitment to driving growth. According to IBEF, in the 2024-25 Interim Budget, the allocation for capital investment in infrastructure increased by 11.1% to reach INR 11.11 lakh crore (equivalent to USD 133.86 billion), representing 3.4% of the GDP.
  • In addition, the growing expansion of semiconductor manufacturing facilities in the region will drive the demand for failure analysis. For instance, in March 2024, The Indian government approved establishing three new semiconductor manufacturing facilities under the country's flagship incentive program.

Failure Analysis Industry Overview

The failure analysis market is fragmented and highly competitive, featuring several key players. These leading companies, known for their significant market presence, are actively seeking to expand their operations across various industry sectors. Many of these firms are employing strategic collaborations to bolster their market share and profitability. Companies operating within this market are also engaging in acquisitions to enhance their product capabilities. Notable players in this sector include Presto Engineering Inc., TUV SUD, Rood Microtec GmbH, Eurofins EAG Laboratories, and Eurofins Maser BV.

May 2024 - Hitachi High-Tech Corporation unveiled its latest offerings, the SU3900SE and SU3800SE High-Resolution Schottky Scanning Electron Microscopes. These devices are designed to deliver precise observations of large, weighty specimens at the nano level. Notably, they have a camera navigation feature that seamlessly merges images, facilitating operators to view the complete specimen. This enhancement not only aids in pinpointing areas of interest but also elevates the overall user experience.

January 2024 - India's spotlight once again turned to electric vehicles after a Volvo C40 Recharge electric SUV, priced at a hefty INR 63 lakh, caught fire in a recent accident. While the exact cause remains elusive, the incident underscores the criticality of product failure analysis. Studies underscore this, revealing that up to 80% of new products falter within their inaugural year on the market.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Value Chain Analysis
  • 4.3 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.3.1 Bargaining Power of Suppliers
    • 4.3.2 Bargaining Power of Consumers
    • 4.3.3 Threat of New Entrants
    • 4.3.4 Threat of Substitute Products
    • 4.3.5 Intensity of Competitive Rivalry
  • 4.4 Impact of COVID-19 Aftereffects and Other Macroeconomic Factors on the Market

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Ageing Infrastructure and Increasing Need for Maintenance
    • 5.1.2 Technological Advancements Drive the Market Growth
    • 5.1.3 Innovation in Materials, Design, and Production Methods
  • 5.2 Market Restraints
    • 5.2.1 High Equipment Cost Challenge the Market

6 TECHNOLOGY SNAPSHOT

  • 6.1 Failure Modes Effect Analysis (FMEA)
    • 6.1.1 Failure Modes, Effects, and Criticality Analysis (FMECA)
    • 6.1.2 Functional Failure Analysis
    • 6.1.3 Destructive Physical Analysis
    • 6.1.4 Physics of Failure Analysis
    • 6.1.5 Fault Tree Analysis(FTA)
    • 6.1.6 Other Failure Mode Effect Analysis

7 MARKET SEGMENTATION

  • 7.1 By Technology
    • 7.1.1 Secondary ION Mass Spectrometry (SIMS)
    • 7.1.2 Energy Dispersive X-ray Spectroscopy (EDX)
    • 7.1.3 Chemical Mechanical Planarization (CMP)
    • 7.1.4 Scanning Probe Microscopy
    • 7.1.5 Focused Ion Beam (FIB)
    • 7.1.6 Relative Ion Etching (RIE)
    • 7.1.7 Other Technologies
  • 7.2 By Equipment
    • 7.2.1 Scanning Electron Microscope (SEM)
    • 7.2.2 Focused Ion Beam (FIB) System
    • 7.2.3 Transmission Electron Microscope (TEM)
    • 7.2.4 Dual Beam System
    • 7.2.5 Other Equipment
  • 7.3 By End-user Vertical
    • 7.3.1 Automotive
    • 7.3.2 Oil and Gas
    • 7.3.3 Defense
    • 7.3.4 Construction
    • 7.3.5 Manufacturing
    • 7.3.6 Electronics and Semiconductors
    • 7.3.7 Other End-user Verticals
  • 7.4 By Geography
    • 7.4.1 North America
    • 7.4.2 Europe
    • 7.4.3 Asia
    • 7.4.4 Australia and New Zealand
    • 7.4.5 Latin America
    • 7.4.6 Middle East and Africa

8 COMPETITIVE LANDSCAPE

  • 8.1 Company Profiles
    • 8.1.1 Presto Engineering Inc.
    • 8.1.2 TUV SUD
    • 8.1.3 Rood Microtec GmbH
    • 8.1.4 Eurofins EAG Laboratories
    • 8.1.5 Eurofins Maser BV
    • 8.1.6 NanoScope Services Ltd
    • 8.1.7 CoreTest Technologies
    • 8.1.8 Materials Testing
    • 8.1.9 McDowell Owens Engineering Inc.
    • 8.1.10 Leonard C Quick & Associates Inc.
    • 8.1.11 Crane Engineering
    • 8.1.12 Exponent Inc.

9 INVESTMENT OUTLOOK

10 FUTURE OF THE MARKET