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市场调查报告书
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放电等离子烧结：全球市场占有率分析、产业趋势/统计、成长预测（2025-2030）

Global Spark Plasma Sintering - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3个工作天内

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简介目录

预计全球放电等离子烧结市场在​​预测期内的复合年增长率为 5.9%。

全球火花等离子烧结-市场-IMG1

主要亮点

  • 近几十年来，基于高电流强度的精加工技术引起了工业领域的极大兴趣。在这些技术中，放电等离子烧结已成为近年来最常使用的方法。近年来，SPS技术在材料科学和加工领域取得了巨大进步，因为它们能够快速有效地緻密化各种材料，并且是适合固体合成和合成的装置。
  • SPS，也称为 FAST，是一种高速粉末压实技术，利用奈米材料开发以品质为中心的产品。这项技术引起了广泛关注，因为它可以保留结晶微观结构并创造具有有趣功能特性的材料。 SPS 系统的性能优于热压(HP) 烧结、热等静压(HIP) 和常压炉等传统方法。微火花/等离子体是为 SPS 製程提案的各种物理机制中最常见的技术。
  • 近年来，SPS 已成为生产高强度、超细结晶材料、弥散强化材料、热电材料、金属-钻石（或一般的金属-碳）复合材料和溅镀靶材的合适选择。此外，此製程有利于在成形过程中调节烧结体内的温度梯度。这样可以生产具有广泛不同性能的梯度和层状材料（例如 ZrO2/不銹钢、Al2O3/钛）。
  • 近年来发表的许多论文也证明了 SPS 方法作为压实粉末工具的日益普及。儘管SPS仍然是一项新技术，但最近的趋势、研发和应用已经变得越来越明显，并引起了研究和工业部门的极大关注。例如，SPS 最常见的应用之一是氮化钛等高熔点材料的烧结。氮化钛因其高耐腐蚀性、高强度和相对较轻的重量而广泛应用于航太工业中的压缩机、涡轮机和发动机的压力管道。这些因素正在加速向汽车和国防领域的扩张。
  • SPS的工业应用包括燃料电池材料、高强度耐磨工具、溅镀靶材、磨料的钻石成型、需要维护奈米级微结构的纯金属和混合金属、陶瓷和金属陶瓷开发等。由于其可用性的增加和製造成本的降低，预计在预测期内，工业和消费品中创新金属、复合材料和陶瓷的采用将会增加。
  • 此外，在 COVID-19 封锁期间，SPS 进行了多种类型的研究，这对所研究市场的成长产生了积极影响。例如，2021 年 4 月，爱达荷州的研究人员将协助该产业製造更便宜、更耐用的高性能零件。爱达荷国家实验室已开发出先进的功能，可协助业界设计高效的 SPS 製造流程。该研究所拥有最先进的设备，是世界上同类设备中最大的设备之一，使得在工业相关规模上生产新材料成为可能。 INL 设计和製造了四种自订SPS 仪器，范围从小型实验室规模实验支援到工业规模、大型高通量系统。
  • 然而，SPS 需要大量的时间和金钱的前期投资。操作变数包括但不限于加热灯速率、材料特性、晶粒设计和材料、保持温度和时间、力策略、真空、大气条件、功率设定、冷却条件等。这可能成为市场成长的限制因素。

火花等离子烧结市场趋势

汽车产业预计将推动市场成长

  • 镁基复合材料越来越多地应用于汽车和航太领域。镁 (Mg) 及其合金是汽车应用中常用的金属。这主要是由于镁密度低（1.74g/cm3），有助于减少燃料消耗和温室气体排放。对重量敏感的应用的需求不断增长，迫使这些材料的机械性能提高。实现这一目标的一种方法是将镁的轻质性与陶瓷的卓越强度和刚性结合起来。
  • 这种组合使得镁基金属基复合材料作为重要工程应用的先进材料越来越有吸引力。镁基复合材料通常透过成型或粉末冶金方法生产，但一种有前景的方法是放电等离子烧结（SPS）。此方法需要在粉末材料的粒径增加之前保护结晶，并且用于难以用常规烧结进行的粉末材料的早期铣床。
  • 汽车产业，尤其是电动汽车产业，是研究市场供应商的巨大商机之一，SPS 用于热电发电机的开发。这项正在发展的绿色技术将引擎废气和工业的废热转化为电力。
  • 例如，根据国际能源总署《202​​2年全球电动车展望》的资料，2021年电动车（EV）销量较2020年翻一番，达到660万辆的新纪录。 2012年，全球电动车销量仅12万辆。 2021年，全球汽车销量的近10%将是电动车，是2019年市场占有率的四倍。 2022年全球电动车销量强劲成长，第一季销量达200万辆，较2021年同期成长75%。
  • 此外，根据中国工业协会（CAAM）的数据，2021年中国纯电动车销量超过290万辆，较2020年成长162%。此外，同年中国插电式混合动力汽车销量约60.3万辆，较2020年成长140%。电动车需求的激增预计将为研究市场提供利润丰厚的机会。

亚太地区正在经历显着成长

  • 亚太地区因其在全球製造业（特别是电子和半导体产业）中的主导地位而成为 SPS 系统的主要采用者之一。
  • 例如，根据世界半导体贸易统计数据（WSTS），2022年4月中国半导体销售额达到167.3亿美元。 2022 年 4 月的数据显示较 2021 年 4 月有所成长，当时销售额达到 148 亿美元。
  • 随着国际品质标准的遵守程度不断提高，亚太地区的医疗旅游业也不断成长。客製化生物材料，例如人造骨替代品，需要高耐用性和强度。根据美国国家卫生统计中心（NCHS）的数据，印度髋置换术的费用至少是西方国家的五分之一。由于吸引了国外患者，SPS人工关节对生物材料的需求正在增加。
  • 在所研究的市场中也可以看到数位化趋势。市场供应商正在提供具有触控萤幕控制包和 HTML-5 介面等新功能的产品，允许任何具有现代网页浏览器的电脑连接到熔炉并安全地控制系统运作。供应商还提供自动摄取资料并提供无限虚拟储存的技术。
  • 该地区国家也是军事和国防支出最高的国家之一。例如，2022年3月，中国将年度国防预算从2021年的2,090亿美元增加到2,300亿美元，成长7.1%。中国国防支出增加之际，中国人民解放军在战略印太地区炫耀武力的事件日益增加。此类案例为被调查市场的拓展提供了多种机会。

放电等离子烧结产业概述

全球放电等离子烧结市场由 Thermal Technology LLC 等主要企业占据市场主导地位。由于高昂的资本成本和安装所需的技术专业知识，服务供应商在进入市场时面临挑战。

  • 2022 年 6 月 - 赛峰企业创投公司 (Safran Corporate Ventures) 将与合作伙伴合作，投资法国新兴企业Sintermat，该公司在放电等离子烧结 (SPS) 方面拥有丰富的专业知识，作为资金筹措的一部分，该公司宣布已获得超过600 万欧元的融资。其他投资者包括UI Investissement、透过Carvest 基金设立的法国香槟勃根地农业信贷银行(Credit Agricole de Champagne-Bourgogne) 以及由Bpifrance Investissement 代表法国国防采购机构DGA (Direction Generale de l'Armement) 管理的Definvest 基金。

其他好处：

  • Excel 格式的市场预测 (ME) 表
  • 3 个月的分析师支持

目录

第一章简介

  • 研究假设和市场定义
  • 调查范围

第二章调查方法

第三章执行摘要

第四章市场洞察

  • 市场概况
  • 产业吸引力－波特五力分析
    • 供应商的议价能力
    • 消费者议价能力
    • 新进入者的威胁
    • 竞争公司之间的敌对关係
    • 替代品的威胁
  • 产业价值链分析
  • 评估 COVID-19 对产业的影响

第五章市场动态

  • 市场驱动因素
    • 增加整个全部区域的国防预算
  • 市场限制因素
    • 高度一体化的市场

第六章市场演变

第七章 材料市场趋势

第8章 各种先进烧结技术的发展趋势

第九章市场区隔

  • 按最终用户使用情况
    • 车
    • 製造业
    • 能源/电力
    • 航太/国防
    • 其他最终用户应用程式
  • 按地区
    • 北美洲
    • 欧洲
    • 亚太地区
    • 拉丁美洲
    • 中东/非洲

第10章竞争格局

  • 公司简介
    • Fuji Electronic Industrial Co. Ltd.
    • Dr Fritsch GmbH & Co KG
    • Thermal Technology LLC
    • FCT Systeme GmbH
    • MTI Corporation
    • Shanghai HaoYue Furnace Technology Co.,Ltd.
    • Elenix Inc.
    • Toshniwal Instruments Madras Pvt. Ltd.
    • SinterLand Inc.

第十一章投资分析

第十二章 未来趋势

简介目录
Product Code: 61430

The Global Spark Plasma Sintering Market is expected to register a CAGR of 5.9% during the forecast period.

Global Spark Plasma Sintering - Market - IMG1

Key Highlights

  • In the last couple of decades, elaboration techniques based on high current intensities have attracted substantial interest from industrial sectors. Among these techniques, spark plasma sintering has emerged as the most adopted method in the last few years. The SPS technique has recently made significant advancements in materials science and materials processing due to the capability of fast and efficient densification of various materials and the suitability of the equipment for conducting solid-state syntheses and syntheses.
  • SPS, also known as FAST, is a high-speed powder consolidation technology that develops quality-centered products from nanomaterials. The technology has gained significant attention for its ability to retain nanocrystalline microstructures and create materials with interesting functional properties. SPS systems have surpassed conventional methods, like hot press (HP) sintering, hot isostatic pressing (HIP), or atmospheric furnaces. Micro-spark/plasma is the most common technique among various proposed physical mechanisms for the SPS process.
  • In recent years, SPS has emerged as the preferred option for producing high-strength, ultra-fine crystalline materials; dispersion strengthened materials, thermoelectric or metal-diamond (or generally metal-carbon) composite materials, and sputter targets. Besides, the process facilitates the adjustment of temperature gradients within the sintering body during compaction. It enables the production of gradient and layered materials with widely differing properties (e.g., ZrO2/stainless steel, Al2O3/titanium).
  • The increasing adoption of the SPS method as a tool for consolidating powders is also demonstrated by a large number of papers published in recent years. Although SPS is still an emerging technology, slow developments, research, and applications have been increasingly witnessed in recent years, attracting great attention from the research and industrial sectors. For instance, one of the most common applications of SPS is the sintering of high melting point materials, such as titanium nitride. They have been extensively used in the aerospace industry for compressor, turbine, and pressure piping in an engine, owing to their high corrosion resistance, high strength, and relatively lightweight. These factors are fuelling their deployment in the automotive and defense sector.
  • Some of the industrial applications of SPS include fuel cell materials, high strength and wear-resistant tooling, sputter targets, diamond compaction for abrasives, and the development of pure or mixed metallics, ceramics, or cermets, where maintaining nanometric and fine microstructure is required. The increasing adoption of innovative metals, composite materials in industrial and consumer products, and ceramics is anticipated to grow during the forecast period, owing to their increasing availability and decreasing manufacturing costs.
  • Moreover, during the COVID-19 lockdown, many types of research were carried out in the SPS, which had a positive influence on the studied market growth. For instance, in April 2021, IDAHO researchers will help the industry make high-performance parts inexpensive and durable. Idaho National Laboratory developed advanced capabilities to help the industry design efficient SPS manufacturing processes. The lab's latest addition, one of the largest machines of its kind worldwide, makes it possible to manufacture new materials at industrially relevant scales. INL designed and built four custom SPS machines that range from supporting small experiments on the bench scale to industrial-scale, large-format, and high-throughput systems.
  • However, SPS requires a significant up-front investment in time and expense. The operational variables include but are not limited to heat ramp rates, material properties, die design and material, hold temperatures and times, force strategies, vacuum, atmospheric conditions, power settings, and cooling conditions. This can act as a restraining factor to the growth of the market.

Spark Plasma Sintering Market Trends

The Automotive Segment is Expected to Drive the Market's Growth

  • Mg-matrix composites are increasingly used in automotive and aerospace applications. Magnesium (Mg) and its alloys are popular metals in automotive applications. It results mainly from the low density (1.74 g/cm3) of Mg, which aids in reducing fuel consumption and greenhouse gas emissions. The increasing demand for weight-critical applications enforces the enhancement of the mechanical properties of these materials. One of the ways is to combine the light weight of Mg with the superior strength and stiffness of a ceramic.
  • Resulting from this mix, metal-matrix composites based on Mg are increasingly more appealing as advanced materials for important engineering applications. Mg-matrix composites are generally fabricated by molding and powder metallurgy methods; one of the promising ones is spark plasma sintering (SPS). This method is desired for earlier cryomilling of powder materials to protect grains before they increase in size and for powder materials that are difficult to sinter by conventional sintering.
  • The automotive industry, especially the Electric Vehicle sector, is one of the significant opportunities for studied market vendors, where SPS is used in the development of thermoelectric generators. This developing green technology converts waste heat from engine exhaust and industrial plants into electricity.
  • For instance, according to the International Energy Agency's Global EV Outlook 2022 data, sales of electric vehicles (EVs) doubled in 2021 from 2020 to a new record of 6.6 million. In 2012, just 120 000 electric cars were sold worldwide. Nearly 10% of global car sales were electric in 2021, four times the market share in 2019. The global sales of electric cars are rising strongly in 2022, with 2 million sold in the first quarter, up 75% from the same period in 2021.
  • Further, according to the China Association of Automobile Manufacturers (CAAM), in 2021, over 2.9 million battery electric vehicles were sold in China, growing 162% compared to 2020. Moreover, about 603,000 plug-in hybrid cars were sold in China during the same year, an increase of 140% compared to 2020. The upsurge in demand for Evs is expected to offer lucrative opportunities for the studied market.

Asia Pacific Region to Witness Significant Growth

  • Asia-Pacific is one of the major adopters of the SPS systems, owing to its dominance in the global manufacturing sector, especially in the electronic and semiconductor industries.
  • For instance, according to World Semiconductor Trade Statistics (WSTS), semiconductor sales in China reached USD 16.73 billion in April 2022. The April 2022 figure marks an increase from April 2021, when the sales reached USD 14.8 billion.
  • With the growing compliance with international quality standards, the medical tourism industry is also growing in the Asia Pacific region. Customized bio-materials, such as artificial replacements for bones, require high durability and strength. According to the National Centre for Health Statistics (NCHS), the cost of hip replacement surgery in India is lower by at least a fifth of the cost in western countries. Attracting foreign patients, the need for SPS joint replacement biomaterials is growing.
  • The growing trend of digitization is also witnessed in the studied market. Market vendors are offering products with new features, such as an integrated touch screen control package and full HTML-5 interface, that enables any computer with a modern web browser to connect to the furnace and control the system securely. Vendors are also offering techniques through which data is automatically captured and provides unlimited virtual storage.
  • The countries in the region are also in the top listings of the highest spenders on military and defense. For instance, in March 2022, China hiked its annual defense budget by 7.1% to USD 230 billion from USD 209 billion in 2021, three times that of India's military spending. China's hike in defense spending comes amid the People's Liberation Army's growing incidents of muscle-flexing in the strategic Indo-Pacific region. Such instances offer several opportunities for the expansion of the studied market.

Spark Plasma Sintering Industry Overview

The Global Spark Plasma Sintering Market is consolidated with the presence of key players like Thermal Technology LLC dominating the market. The service provider requires high capital cost and expertise with the technology for the installation, which is challenging the entry of new players in the market.

  • June 2022 - Safran Corporate Ventures announced that it had made a joint investment with partners in the company Sintermat, a French startup that has developed expertise in spark plasma sintering (SPS), as part of a funding round exceeding EUR 6 million. The other investors comprised UI Investissement, Credit Agricole de Champagne-Bourgogne via its Carvest fund, and the Definvest fund managed by Bpifrance Investissement on behalf of the French defense procurement agency DGA (Direction Generale de l'Armement).

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHT

  • 4.1 Market Overview
  • 4.2 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.2.1 Bargaining Power of Suppliers
    • 4.2.2 Bargaining Power of Consumers
    • 4.2.3 Threat of New Entrants
    • 4.2.4 Intensity of Competitive Rivalry
    • 4.2.5 Threat of Substitutes
  • 4.3 Industry Value Chain Analysis
  • 4.4 Assessment of the Impact of COVID-19 on the Industry

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Increase in Defense Budgets Across Geographies
  • 5.2 Market Restraints
    • 5.2.1 Highly Consolidated Market

6 MARKET EVOLUTION

7 MARKET TRENDS REGRDING DIFFERENT MATERIALS

8 TRENDS REGARDING DIFFERENT TYPES OF ADVANCED SINTERING TECHNOLOGIES

9 MARKET SEGMENTATION

  • 9.1 By End-user Application
    • 9.1.1 Automotive
    • 9.1.2 Manufacturing
    • 9.1.3 Energy & Power
    • 9.1.4 Aerospace & Defense
    • 9.1.5 Other End-user Applications
  • 9.2 By Geography
    • 9.2.1 North America
    • 9.2.2 Europe
    • 9.2.3 Asia Pacific
    • 9.2.4 Latin America
    • 9.2.5 Middle East and Africa

10 COMPETITIVE LANDSCAPE

  • 10.1 Company Profiles
    • 10.1.1 Fuji Electronic Industrial Co. Ltd.
    • 10.1.2 Dr Fritsch GmbH & Co KG
    • 10.1.3 Thermal Technology LLC
    • 10.1.4 FCT Systeme GmbH
    • 10.1.5 MTI Corporation
    • 10.1.6 Shanghai HaoYue Furnace Technology Co.,Ltd.
    • 10.1.7 Elenix Inc.
    • 10.1.8 Toshniwal Instruments Madras Pvt. Ltd.
    • 10.1.9 SinterLand Inc.

11 INVESTMENT ANALYSIS

12 FUTURE TRENDS