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先进製程控制：市场占有率分析、产业趋势与统计、成长预测（2025-2030）

Advanced Process Control - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)

出版日期: 2025年01月05日 | 出版商:

Mordor Intelligence | 英文 145 Pages | 商品交期: 2-3个工作天内

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简介目录

先进製程控制市场规模预计在 2025 年为 30.8 亿美元，预计到 2030 年将达到 47 亿美元，在市场估计和预测期（2025-2030 年）内复合年增长率为 8.83%。

先进製程控制（APC）是指工业製程控制系统中使用的一组复杂的技术和技巧，以提高製造过程的性能和效率。 APC是基本製程控制的补充，其实施是为了实现特定的绩效或经济效益。儘管 APC 已成立 30 多年，但随着全球各地的工厂都优先考虑流程优化，其影响力近年来不断扩大。这些解决方案无缝整合了资讯、控制、电力和安全，以满足对经济高效能源日益增长的需求，遵守严格的政府法规并降低开支。

关键亮点

APC 采用硬体和软体的高阶互动来优化控制迴路。 APC 的主要目标是提高生产关键流程的效能。透过保持一致的控制，APC不仅简化了生产流程，而且使输出结果更加可预测。
越来越多的产业开始采用自动化解决方案来提高生产力和业务效率。 APC 系统利用先进的演算法和预测模型来简化流程、最大限度地减少停机时间并提高整体效能。随着企业寻求提高生产产量同时降低成本，APC 技术的整合变得至关重要。这一趋势是由对营运绩效的不懈追求和在快速变化的市场环境中保持竞争力的需要所驱动的。
随着业界面临越来越严格的安全标准，APC 系统正在被采用来提高营运安全性。这些系统可以自动化安全通讯协定，即时监控流程并快速识别可能导致不安全情况的异常。透过最大限度地减少人为错误并缩短回应时间，APC 系统可以防止事故并确保遵守安全法规。
将 APC 系统与现有基础设施和旧有系统整合面临巨大的挑战。许多行业仍在使用过时的技术，这使得无缝整合先进的控制解决方案变得复杂。这种复杂性意味着更高的成本和更长的实施时间，使得潜在的采用者不愿意投资这些技术。
随着传统控制系统的老化，工业参与企业越来越注重对其进行升级和现代化改造，以保持竞争力。现代化通常涉及整合更先进的控制演算法、增强的数位功能和提高整体系统的稳健性。
例如，2024年8月，ABB在日本德山南阳水泥厂安装了先进的製程控制解决方案ABB Ability Expert Optimizer系统。 ABB Ability Expert Optimizer 的试运行使德山能够将其窑炉的热能消费量减少约 3%，同时保持其南阳厂（日本最大的单一工厂之一）的运作品质。该工业软体利用先进的製程控制技术，包括线性和非线性模型预测控制、模糊逻辑和神经网络，以持续、准确地自动做出最佳操作决策。

先进製程控制市场趋势

石油和天然气产业是最大的终端用户

在石油和天然气领域，生产优化对于提高产量并降低成本至关重要。 APC 系统利用即时资料分析和预测模型来更有效地管理生产流程。例如在储存管理中，APC可以监控和控制压力、温度和流量等参数。透过分析历史资料和当前情况，这些系统能够预测未来的生产趋势并相应地调整操作以最大限度地提高产量。
在采用提高采收率(EOR) 的油田中，APC 可以透过优化注入策略和监测各种采油技术的有效性来发挥关键作用。操作员可以根据即时回馈动态调整参数，以显着提高回收率并提高整体生产效率。
根据能源实验室的资料，美国是世界原油产量最大的国家。 2023年，美国产量将达到1,940万桶/日，较2010年大幅成长，主要得益于传统型緻密油开采的进步。继美国之后，沙乌地阿拉伯和俄罗斯则位居第二和第三，产量分别约为1,140万桶/日和1,110万桶/日。值得注意的是，石油生产有多种形式，包括原油、页岩油、油砂和液态天然气。石油产量的增加可能会刺激勘探市场的需求。
据能源实验室称，2023年，全球石油产量大部分产自中东，约占当年全球产量的31.5%。阿拉伯联合大公国、科威特、巴林和沙乌地阿拉伯等国家持续致力于增加石油和天然气产量。
阿联酋投入巨资提高其碳氢化合物生产能力并加强其中游和下游基础设施。此外，该国正积极实现生产地点多元化。截至2023年初，阿联酋已探明原油蕴藏量估计为1,110亿桶，高于一年前的1,070亿桶。预计全球石油产量的增加将大幅刺激勘探市场的需求。
APC系统可以协助钻井作业期间的即时决策。例如，如果侦测到意外的地质条件，系统可以自动调整钻井参数或提醒操作员采取纠正措施。此功能不仅提高了效率，而且还降低了代价高昂的钻井事故和设备故障的风险。
据贝克休斯公司称，世界上大多数石油钻井平台都位于陆地上。截至年终，全球将有1,337座陆地石油钻机及240座海上钻机运作中。 2021年，全球共有1,309座陆上石油钻机投入运作。北美在石油和天然气钻机持有居世界之冠。截至 2024 年 8 月，该地区共有 781 个陆上钻机，另有 23 个海上钻机。全球强劲的石油钻机活动可能会推动所研究市场的大幅成长。

预计北美将占据较大的市场占有率

在北美，随着新型智慧工厂的不断涌现，先进製程控制预计将占据很大的市场份额。此外，新发电厂的建立、主要半导体製造业的存在以及工业自动化的需求预计将推动北美 APC 系统市场的发展。
美国是该地区市场的主要贡献者。该国正处于能源转型时期，各个终端用户产业都采用先进技术。水力学和页岩水力压裂技术的进步正在推动石油和天然气产量的成长。
由于面临来自中国製造商的激烈竞争，美国製造商迅速采用了这些解决方案。由于这些因素，大规模部署日趋成熟，技术升级的需求是需求的主要驱动力。
针对製造业日益增多的网路安全威胁带来了重大挑战。这些挑战包括智慧财产权盗窃、供应链攻击和民族国家攻击、设备破坏和内部入侵，需要采取全面的、多层次的安全方法。显然，传统的防御手段已远远不够，需要采取积极主动的情报主导策略来识别威胁，并在威胁蔓延之前减轻威胁。
全球市场对工业4.0的采用进一步凸显了对先进製程控制系统的需求。第四次工业革命是去年达沃斯世界经济论坛的焦点，预计其范围和影响将产生变革性的影响。这场工业革命预计将颠覆各个已开发国家的整个产业，并改变包括美国在内的整个生产、管理和管治体系。
2024 年 4 月，美国内政部 (DOI) 批准在公共土地上建造超过 25 吉瓦的可再生能源容量。内政部已核准在公共土地上兴建超过 29 吉瓦的太阳能、风能和地热发电设施。内政部下属机构土地管理局 (BLM) 表示，目前正在办理 66 个公用事业规模清洁能源计划的许可证。
随着太阳能、风能和水力发电等可再生能源发电能力的扩大，对能够优化其产出的系统的需求也日益增长。 APC 系统可以根据不断变化的环境条件（例如太阳辐射或风速的波动）不断调整运行参数，从而提高能源生产效率。这种优化对于最大限度地提高能源产量和确保电网稳定性至关重要。

先进製程管制产业概况

竞争程度取决于影响市场的各种因素，例如品牌身份验证、强大的竞争策略和透明度。这种力量的关键驱动因素之一是市场创新。市场参与者透过技术创新比竞争对手具有显着优势，性能卓越的新产品正在更快地被采用。市场上的每家公司都在投入巨资以获得竞争力。

APC 市场拥有多家全球和地区参与企业，在竞争激烈的市场空间中争夺关注。这些参与企业的存在和不断的创新使得市场竞争异常激烈。由于ABB有限公司、艾默生电气公司、横河电机公司、霍尼韦尔国际公司和施耐德电气公司等大公司的存在，市场上竞争对手之间的竞争非常激烈。

这些公司不断努力透过开发产品系列和专业知识来获得竞争优势。市场渗透率相对较高且分销受到严格控制。例如，ABB 是发电领域的市场领导者，在石油和天然气领域也占有重要地位。霍尼韦尔也拥有大量製程自动化系统的安装基础。

所研究的市场预计将经历中等程度的集中，并预计在预测期内经历稳定的成长。整体来看，竞争对手之间的敌意比较强烈。

其他福利

Excel 格式的市场预测 (ME) 表
3 个月的分析师支持

公司简介
- ABB Ltd
- Aspen Technology Inc.
- Emerson Electric Co.
- General Electric Co.
- Honeywell International Inc.
- Rockwell Automation Inc.
- Onto Innovation Inc.
- Schneider Electric SE
- Siemens AG
- Yokogawa Electric Corp.
- SUPCON Technology Co. Ltd
- Shanghai Glorysoft Software Co. Ltd
- Hollysys Automation Technologies Ltd

第九章市场展望

简介目录

Product Code: 56666

The Advanced Process Control Market size is estimated at USD 3.08 billion in 2025, and is expected to reach USD 4.70 billion by 2030, at a CAGR of 8.83% during the forecast period (2025-2030).

Advanced Process Control - Market - IMG1

Advanced process control (APC) refers to a set of sophisticated techniques and technologies used in industrial process control systems to enhance the performance and efficiency of manufacturing processes. APCs are supplementary to basic process controls and are introduced to target specific performance or economic enhancements. Despite being established over 30 years ago, APC has surged in prominence recently, with global factories prioritizing process optimization. These solutions seamlessly merge information, control, power, and safety measures, addressing the rising demand for cost-effective energy, adhering to strict government regulations, and reducing expenses.

Key Highlights

APC encompasses a sophisticated interplay of hardware and software, working in unison to optimize control loops. The primary objective of APC is to enhance the performance of processes integral to production. By maintaining consistent control, APC not only streamlines the production process but also renders the output results more predictable.
Industries are increasingly turning to automation solutions to boost productivity and enhance operational efficiency. APC systems leverage sophisticated algorithms and predictive modeling to streamline processes, minimize downtime, and elevate overall performance. As businesses aim to amplify output while curtailing costs, the integration of APC technologies becomes indispensable. This trend is driven by the relentless pursuit of operational excellence and the need to stay competitive in a rapidly evolving market landscape.
As industries face heightened scrutiny regarding safety standards, APC systems are being adopted to improve operational safety. These systems can automate safety protocols, monitor processes in real-time, and quickly identify anomalies that could lead to hazardous situations. By minimizing human error and enhancing response time, APC systems help prevent accidents and ensure compliance with safety regulations.
Integrating APC systems with existing infrastructure and legacy systems presents significant challenges. Many industries continue to operate with outdated technology, which complicates the seamless incorporation of advanced control solutions. This complexity can lead to increased costs and extended deployment timelines, thereby deterring potential adopters from investing in these technologies.
As legacy control systems age, industrial players are increasingly focusing on upgrading and modernizing them to stay competitive. Modernization typically involves integrating more advanced control algorithms, enhancing digital capabilities, and improving overall system robustness.
For instance, in August 2024, ABB implemented its advanced process control solution, the ABB Ability Expert Optimizer system, at the Tokuyama Nanyo cement plant in Japan. With the commissioning of the ABB Ability Expert Optimizer, Tokuyama can now achieve a reduction of approximately 3% in thermal energy consumption in the kiln, all while upholding the operational quality at the Nanyo plant, recognized as one of Japan's largest single factories. This industrial software harnesses advanced process control techniques, including linear and non-linear model predictive control, fuzzy logic, and neural networks, to consistently and accurately automate optimal operational decisions.

Advanced Process Control Market Trends

Oil and Gas Industry to be the Largest End User

In the oil and gas sector, production optimization is essential for enhancing output while minimizing costs. APC systems utilize real-time data analytics and predictive modeling to manage production processes more effectively. For instance, in reservoir management, APC can monitor and control parameters such as pressure, temperature, and flow rates. These systems can predict future production trends by analyzing historical data and current conditions and adjust operations accordingly to maximize yield.
In fields employing Enhanced Oil Recovery (EOR) methods, APC can play a vital role by optimizing injection strategies and monitoring the effectiveness of various recovery techniques. Operators can significantly improve recovery rates and enhance overall production efficiency by dynamically adjusting the parameters based on real-time feedback.
Data from the Energy Institute highlights the United States as the global leader in crude oil production. In 2023, the United States achieved a daily output of 19.4 million barrels, marking a significant increase from 2010, primarily driven by advancements in unconventional tight oil extraction. Following the United States, Saudi Arabia and Russia secured the second and third positions, producing approximately 11.4 and 11.1 million barrels daily, respectively. It is important to note that oil production encompasses various forms, including crude oil, shale oil, oil sands, and natural gas liquids. The upsurge in oil production is likely to aid the demand for the studied market.
According to the Energy Institute, in 2023, the majority of oil worldwide was produced in the Middle East, which accounted for around 31.5% of the global output that year. Countries such as United Arab Emirates, Kuwait, Bahrain, and Saudi Arabia are continuously focusing on increasing oil and gas production.
The United Arab Emirates has made significant investments in bolstering its hydrocarbon production capacity and enhancing its midstream and downstream infrastructure. Furthermore, the country is actively diversifying its production locations. As of early 2023, the UAE's proven crude oil reserves were estimated at a substantial 111 billion barrels, marking an increase from the previouyear's's 107 billion barrels. The global increase in oil production is anticipated to significantly drive the demand for the studied market.
APC systems can assist in real-time decision-making during drilling operations. For example, if unexpected geological conditions are detected, the system can automatically adjust drilling parameters or alert operators to take corrective actions. This capability not only enhances efficiency but also reduces the risk of costly drilling incidents and equipment failures.
According to Baker Hughes, most of the world's's oil rigs are located on land. At the end of 2023, there were 1,337 operational onshore oil rigs and 240 offshore rigs. In 2021, there were 1,309 operational onshore oil rigs. North America leads the world in hosting oil and gas rigs. As of August 2024, the region boasted 781 land rigs and an additional 23 offshore. The robust oil rigs worldwide are likely to offer significant growth to the studied market.

North America is Expected to Hold Significant Market Share

The North American region is anticipated to hold a significant share of advanced process control with the region's growing new smart factory announcements. Also, the establishment of new power plants, the presence of leading semiconductor manufacturing industries, and the demand for industrial automation are anticipated to augment the market for North American APC systems.
The United States is the major contributor to the market in the region. As the country is in the middle of an energy transformation, it is witnessing the adoption of advanced technologies across various end-user industries. Technological advancements in hydraulics and drilling fracturing (fracking) of shale formations have driven the growth in oil and gas production.
The US manufacturing industry has been among the early adopters of these solutions, given the stiff competition from the Chinese manufacturing industry; owing to such factors, the adoption is mature for large-scale adoption, and technology upgrade needs majorly drive demand.
The growing cybersecurity threats targeting the manufacturing industry present a significant challenge. These challenges, spanning from intellectual property theft, supply chain attacks, and nation-state attacks to equipment sabotage and internal breaches, require an in-depth and multi-layered security approach. It is clear that traditional defenses are insufficient, and a proactive, intelligence-driven strategy is needed to identify and mitigate threats before they escalate.
The adoption of Industry 4.0 in the global market further emphasized the need for advanced process control systems. The Fourth Industrial Revolution was the focus of last year's World Economic Forum meeting in Davos, and its scope and impact are anticipated to be transformational. This industrial revolution is anticipated to disrupt every industry from various developed countries, changing entire systems of production, management, and governance, including the United States.
In April 2024, the US Department of the Interior (DOI) granted permits to over 25 GW of renewable energy capacity on public lands, a milestone earmarked initially by the Biden administration for 2025. The DOI approved over 29GW of solar, wind, and geothermal generation capacity on public lands. The Bureau of Land Management (BLM), a body within the DOI, said it is currently processing permits for 66 utility-scale clean energy projects.
As the generation capacity of renewable energy sources like solar, wind, and hydropower expands, there is a growing need for systems that can optimize their output. APC systems can enhance the efficiency of energy production by continuously adjusting operational parameters to respond to changing environmental conditions, such as fluctuations in sunlight or wind speed. This optimization is crucial for maximizing energy yield and ensuring grid stability.

Advanced Process Control Industry Overview

The degree of competition depends on various factors affecting the market, such as brand identity, powerful competitive strategy, and degree of transparency. One of the major factors governing this force is market innovation. Companies in the market have a significant advantage over competitors due to technological innovations, with new products offering performance gaining faster adoption. Companies in the market are investing heavily to gain a competitive edge.

The APC market comprises several global and regional players who are vying for attention in a fairly contested market space. These players' presence and constant innovative activities intensify the competition in the market. The intensity of competitive rivalry in the market is very high, owing to the presence of large-scale companies such as ABB Ltd, Emerson Electric Co., Yokogawa Electric, Honeywell International Inc., and Schneider Electric SE.

These companies are struggling to gain a competitive advantage by constantly trying to develop their product portfolio and develop expertise. The level of market penetration is relatively high, with tight control on distribution. For instance, while ABB leads the market in electric power generation, it also has a significant presence in oil and gas. Honeywell also has a large installed base of process automation systems.

The firm concentration ratio has remained moderate in the market studied, and it is expected to grow steadily during the forecast period. Overall, the intensity of competitive rivalry is relatively high.

Additional Benefits:

The market estimate (ME) sheet in Excel format
3 months of analyst support

1 INTRODUCTION

1.1 Study Assumptions and Market Definition
1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

4.1 Market Overview
4.2 Industry Attractiveness - Porter's Five Forces Analysis
- 4.2.1 Bargaining Power of Suppliers
- 4.2.2 Bargaining Power of Buyers
- 4.2.3 Threat of New Entrants
- 4.2.4 Threat of Substitute Products
- 4.2.5 Degree of Competition
4.3 Industry Value Chain Analysis
4.4 Analysis of New APC Systems vs Modernization of Existing Systems

5 MARKET DYNAMICS

5.1 Market Drivers
- 5.1.1 Increasing Demand for Automation Solutions across Various Industries
- 5.1.2 Rising Safety and Security Concerns are Expected to Boost the Demand for APC Systems
5.2 Market Restraints
- 5.2.1 Associated Complexities Challenge the Market Growth

6 TECHNOLOGY SNAPSHOT

7 MARKET SEGMENTATION

7.1 By Type
- 7.1.1 Advanced Regulatory Control
- 7.1.2 Model Predictive Control
- 7.1.3 Other Types
7.2 By End-user Industry
- 7.2.1 Oil and Gas
- 7.2.2 Chemicals and Petrochemicals
- 7.2.3 Pharmaceutical
- 7.2.4 Food and Beverage
- 7.2.5 Energy and Power
- 7.2.6 Cement Industry
- 7.2.7 Metal Processing
- 7.2.8 Pulp and Paper
- 7.2.9 Other End-user Industries
7.3 By Geography
- 7.3.1 North America
- 7.3.2 Europe
- 7.3.3 Asia
- 7.3.4 Australia and New Zealand
- 7.3.5 Latin America
- 7.3.6 Middle East and Africa

8 COMPETITIVE LANDSCAPE

8.1 Company Profiles
- 8.1.1 ABB Ltd
- 8.1.2 Aspen Technology Inc.
- 8.1.3 Emerson Electric Co.
- 8.1.4 General Electric Co.
- 8.1.5 Honeywell International Inc.
- 8.1.6 Rockwell Automation Inc.
- 8.1.7 Onto Innovation Inc.
- 8.1.8 Schneider Electric SE
- 8.1.9 Siemens AG
- 8.1.10 Yokogawa Electric Corp.
- 8.1.11 SUPCON Technology Co. Ltd
- 8.1.12 Shanghai Glorysoft Software Co. Ltd
- 8.1.13 Hollysys Automation Technologies Ltd

9 MARKET OUTLOOK

02-2729-4219

+886-2-2729-4219

License/价格

先进製程控制：市场占有率分析、产业趋势与统计、成长预测（2025-2030）

Advanced Process Control - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)