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市场调查报告书
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1690771

美国维护、维修和营运 (MRO)：市场占有率分析、行业趋势和统计、成长预测（2025-2030 年）

United States Maintenance, Repair, And Operations (MRO) - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)
出版日期: | 出版商: Mordor Intelligence | 英文 207 Pages | 商品交期: 2-3个工作天内

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简介目录

美国维护维修和营运 (MRO) 市场规模预计在 2025 年为 931.7 亿美元，预计到 2030 年将达到 1017.1 亿美元，预测期内（2025-2030 年）的复合年增长率为 1.77%。

美国维护、维修和营运 (MRO)-市场-IMG1

MRO 代表维护、修理和运营，涵盖所有不直接参与生产但对于维护设施和确保生产过程顺利进行至关重要的活动。这个总称涵盖了从 MRO 库存管理到实施预测性、预防性和纠正性维护策略的所有内容。由于其重要性，MRO 流程在维持工厂运作方面发挥着至关重要的作用。

主要亮点

  • 由于人们对内部效率的兴趣日益浓厚、数位化的进步以及对维护业务的投资不断扩大，美国MRO 市场正在迅速受到关注。随着越来越多的公司认识到 MRO 的成本节约潜力，尤其是透过流程简化和供应链效率的提高，对该市场的投资正在增加。
  • 此外，美国经济和製造业正在成长，进一步增加了对维护和维修服务的需求，特别是在政府重新集中精力恢復关键产业的情况下。工业4.0的出现也刺激了MRO产业的发展。
  • 製造业、公共产业和其他工业设施中的设备老化会导致生产力下降、效率降低以及停机而导致的成本增加。虽然所有资产都会面临非计划性停机，但旧资产更容易出现计划内和计划外停机，而且风险会随着资产老化而增加。
  • 作为正在进行的工业革命的产物，工业 4.0 与传统的线性供应链模式有着很大的不同。工业 4.0 与传统的线性供应链模式有着显着的不同，预示着製造业将迎来互联互通、敏捷供应营运的新时代。从一级产业革命到现在的工业4.0，製造业的演变正在重塑这个产业。工业 4.0 不仅仅是将旧有系统升级为智慧机器；它是关于建立数位化工厂和促进互联互通的企业网路。
  • 儘管美国工业 MRO 市场继续提供有利可图的机会，但经销商却面临持续的价格压力。许多供应商强调规模和SKU多样性，但这并不是保护他们免受商品化威胁的策略。此外，MRO 市场的供应商通常专注于扩大其 SKU 产品以吸引更广泛的客户群。然而，单纯增加SKU数量并不会带来利润的增加。需要与多个供应商伙伴关係，供应商通常必须与供应商和客户共用利润率和成本效益。

美国维护、维修和营运 (MRO) 市场的趋势

製造业（工业MRO）占最大份额

  • 该国製造业对工业MRO设备的采用受到各种驱动因素​​的影响，例如降低成本的需求突然增加，市场成熟度，新设备销售的週期性变化以及对改进产品品质的需求不断增加。製造企业不断寻求实现高利润率，并努力提高净资产资产回报率（RONA）。
  • 除安全和环境事故外，计划外或意外停机已成为製造工厂中最昂贵的事件之一。根据《富比士》杂誌报道，平均製造商每年面临 800 小时的设备停机时间，相当于每週超过 15 小时。这次停机成本很高。例如，汽车製造商的生产线停工时平均每分钟损失 22,000 美元。总计非计画停机每年对工业製造商造成的损失高达 500 亿美元。
  • 此外，国内製造商正在寻求优化流程以降低整体能源消费量，以遵守政府法规。作为拜登总统「投资美国」议程的一部分，美国能源局（DOE）宣布向20多个州的33个计划投入高达60亿美元的资金，以实现能源密集型产业脱碳、减少工业温室气体排放、支持高薪工会工作、振兴工业社区并增强国家製造业的竞争力。
  • 根据 EIA 的数据，工业部门是该国第二大能源消耗部门，因此对工业 MRO 服务和解决方案的需求不断增加。在此过程中，製造商正在进行产品生命週期评估，并纳入实施精实製造实务所需的 MRO 设施。

食品饮料和造纸加工（电气 MRO）产业实现显着成长

  • 电气系统（包括控制面板、配电板、电源、电路断流器和紧急停止系统）的正常和持续运作对食品和饮料产业至关重要，并可能导致大量的产品浪费和生产停工。
  • 美国食品加工产业是全球巨头。根据美国人口普查局的数据，2023年，美国食品和饮料零售商的年销售额为9.853亿美元。几十年来，这一数字一直在稳步增长。该行业是美国经济的基石，为数百万人提供了就业机会并产生了可观的收益。
  • 在电气系统中，维持严格的卫生标准对于避免污染风险至关重要。零件需要经常清洗，精确的温度控制对于食品安全至关重要。随着工业机械变得越来越大、越来越复杂，电气系统必须跟上发展步伐，需要坚固可靠的零件。纸张加工过程中容易产生对电气设备有害的灰尘，因此定期清洁和维护对于防止因灰尘堆积而造成故障至关重要。
  • 2024年3月，美国政府向卡夫亨氏拨款1.7亿美元，用于维修10家工厂。利用这笔资金，卡夫亨氏计画采用多种技术，包括热泵、电暖器、电锅炉、厌氧消化器、沼气燃气锅炉、太阳能热能、光伏发电和热能能源储存。同样，2024 年 6 月，SunOpta 透露将投资 2,600 万美元扩建其位于加州的植物饮料加工厂。这些发展，加上该领域的许多其他扩张和升级，有望提振需求并为美国电气服务 MRO 市场创造机会。

美国维护、维修和营运 (MRO) 行业概况

美国维修营运（MRO）市场分散且竞争激烈，国内和国际市场上都有多家供应商营运。市场似乎相当集中。主要企业正在采取合併、收购和扩张等策略来扩大其地理范围并保持竞争力。市场的主要企业包括 DNOW Inc.（DistributionNOW）、Airgas Inc.（Air Liquide SA）、Ferguson PLC、Motion Industries Inc.（原厂零件公司）和 HD Supply Holdings Inc.

  • 2024 年 5 月 - Ferguson PLC 收购 AVCO Supply, Inc.，增强其产品组合。此次收购凸显了弗格森为机械承包商提供的客製化解决方案。此外，该公司还将巩固弗格森在商务用管道、阀门和配件产品以及水暖类别方面的现有优势，尤其是在费城市场。
  • 2024 年 3 月 - MSC Industrial Direct Co. Inc. 成功从 Schmitz Manufacturing Research & Technology LLC (SMRT) 收购智慧财产权 (IP) 资产。这些资产是专门为增强 MSC 向美国製造业提供的技​​术而量身定制的。

其他福利

  • Excel 格式的市场预测 (ME) 表
  • 3 个月的分析师支持

目录

第 1 章 简介

  • 研究假设和市场定义
  • 研究范围

第二章调查方法

第三章执行摘要

第四章 市场洞察

  • 市场概况
  • 产业吸引力－波特五力分析
    • 供应商的议价能力
    • 买家的议价能力
    • 新进入者的威胁
    • 替代品的威胁
    • 竞争对手之间的竞争强度
  • 产业价值链分析
  • PESTLE分析
  • 关键技术进步—物联网、3D 列印和机器视觉系统的融合
  • 评估宏观经济因素对 MRO 产业的影响

第五章 市场动态

  • 市场驱动因素
    • 国内製造设施老化，更重视营运效率
    • 技术进步，例如自动化解决方案的出现（工业自动贩卖机）
  • 市场挑战
    • MRO的商品化导致竞争加剧，影响了工业设备等关键领域的产业利润率。

第六章 市场细分

  • 工业MRO
    • 当前市场状况
    • 按最终用户产业
      • 製造业
      • 建设业
      • 化工和石化
      • 食品饮料/造纸加工
      • 其他的
    • 市场展望
  • 电气 MRO
    • 当前市场状况
    • 按最终用户产业
      • 製造业（製程製造业及非製程製造业）
      • 建设业
      • 化工和石化
      • 食品饮料及造纸工业
      • 其他最终用户产业
    • 市场展望
  • 设施维护、维修和大修
    • 当前市场状况
    • 按最终用户产业
      • 医疗保健和社会援助
      • 製造业
      • 建设业
      • 其他最终用户产业
    • 市场展望

第七章 竞争格局

  • 公司简介
    • DNOW Inc.（DistributionNOW）
    • Airgas Inc.（Air Liquide SA）
    • Ferguson PLC
    • Motion Industries Inc.（Genuine Parts Company）
    • HD Supply Holdings Inc.
    • MRC Global Inc.
    • Fastenal Company
    • MSC Industrial Direct Co. Inc.
    • Applied Industrial Technologies
    • WESCO International Inc.
    • Sonepar SA
    • Rexel Holdings USA（Rexel）
    • Eastern Power Technologies Inc.
    • Consolidated Electrical Distributors Inc.
    • Elliot Electric Supply
    • Border States Industrial Inc.
    • Ferguson PLC
    • WW Grainger Inc.
    • Fastenal Company
    • MSC Industrial Direct Co. Inc.
    • Distribution Solutions Group Inc.
    • The Home Depot Inc.（Interline Brands Inc.）
    • Builders Firstsource
    • Bluelinx Holdings

第八章投资分析

简介目录
Product Code: 71532

The United States Maintenance, Repair, And Operations Market size is estimated at USD 93.17 billion in 2025, and is expected to reach USD 101.71 billion by 2030, at a CAGR of 1.77% during the forecast period (2025-2030).

United States Maintenance, Repair, And Operations (MRO) - Market - IMG1

MRO, short for maintenance, repair, and operations, encompasses all the activities essential for maintaining a facility and ensuring the smooth operation of the production process without directly engaging in production. This umbrella term covers everything from managing MRO inventory to implementing predictive, preventive, and corrective maintenance strategies. Given their significance, MRO processes play a pivotal role in sustaining factory operations.

Key Highlights

  • The US MRO market is witnessing a surge in interest due to a heightened focus on internal efficiency, the rise of digitization, and amplified investments in maintenance operations. As companies increasingly recognize the cost-saving potential of MRO, particularly in streamlining processes and enhancing supply chain efficiency, their investments in this market have been on the rise.
  • Moreover, the United States is experiencing economic and manufacturing growth, especially owing to the renewed focus of the government on restoring some of the critical industries, thereby further fueling the demand for maintenance and repair services. The advent of Industry 4.0 is also catalyzing advancements in the MRO sector.
  • Aging equipment in manufacturing, utility, and other industrial facilities leads to reduced productivity, efficiency, and heightened costs due to increased downtime. While all equipment faces unplanned downtime, older equipment is prone to more frequent planned and unplanned downtimes, with risks escalating as they age.
  • Industry 4.0, a product of the ongoing industrial revolution, marks a significant departure from the traditional linear supply chain model. It ushers in an era of interconnected, agile supply operations within manufacturing. This evolution in manufacturing, from the First Industrial Revolution to the current Industry 4.0, is reshaping the sector. Industry 4.0 is not just about upgrading from legacy systems to smart machines; it's about creating digital factories and fostering a network of interconnected enterprises.
  • While the industrial MRO market in the United States continues to present lucrative opportunities, distributors grapple with persistent pricing pressures. Many vendors lean heavily on scale and SKU variety, a strategy that doesn't shield them from the threat of commoditization. Vendors in the MRO market also usually focus on ramping up their SKU offerings to attract a broader customer base. However, merely expanding SKU numbers doesn't equate to higher profits. It necessitates forging partnerships with multiple suppliers, often requiring vendors to share profit margins and cost benefits with both suppliers and customers.

USA Maintenance Repair & Operations (MRO) Market Trends

Manufacturing (Industrial MRO) Accounts for the Largest Share

  • The adoption of industrial MRO equipment in the manufacturing industry in the country has been impacted by various driving factors, which include the surging demand to reduce cost, ramping market maturity, cyclical fluctuations in new equipment sales, as well as the growing need to enhance product quality. With enterprises in the manufacturing sector continuously looking forward to achieving large profit margins, they have been looking to increase return on net assets (RONA).
  • Next to a safety or environmental mishap, unscheduled or unplanned downtime has emerged as one of the costliest events at any manufacturing plant. According to Forbes, an average manufacturer confronts 800 hours of equipment downtime per year, which turns out to be more than 15 hours per week. That downtime arrives at a cost, and it's quite hefty. For instance, the average automotive manufacturer loses USD 22,000 per minute when the manufacturing line stops, and that swiftly adds up. Collectively, unplanned downtime costs industrial manufacturers as much as USD 50 billion a year.
  • Furthermore, manufacturers in the country have been looking towards optimizing their processes to reduce their overall energy consumption in adherence to government regulations. As part of President Biden's Investing in America agenda, the US Department of Energy (DOE) announced up to USD 6 billion for 33 projects across more than 20 states to decarbonize energy-intensive industries, reduce industrial greenhouse gas emissions, support good-paying union jobs, revitalize industrial communities, and strengthen the nation's manufacturing competitiveness.
  • The rising demand for industrial MRO services and solutions as the industrial segment has been the second largest energy consumer in the country, as per EIA. In the process, manufacturers have been conducting lifecycle assessments of their products and incorporating the required MRO equipment to practice lean manufacturing.

Food, Beverage and Paper Processing (Electrical MRO) Segment to Witness Major Growth

  • Proper and continuous functioning of the electrical systems, including control panels, distribution boards, power supplies, circuit breakers, and emergency stop systems, is of utmost importance in the food & beverage industry, which may result in significant product wastage and production downtime.
  • The US food processing industry is a global giant. In 2023, retail food and beverage stores in the United States reported annual sales of USD 985.3 million, as per the US Census Bureau. This figure has been on a consistent upward trajectory for decades. Beyond its financial might, the industry is a cornerstone of the US economy, offering employment to millions and driving substantial revenue.
  • Maintaining stringent hygiene standards is paramount in electrical systems to avert contamination risks. Components require frequent cleaning, and precise temperature regulation is crucial for food safety. As the industry's machinery grows in size and complexity, electrical systems must adapt, demanding robust and dependable components. Given the propensity of paper processing to generate dust, which can harm electrical equipment, regular cleaning, and maintenance are imperative to prevent failures due to buildup.
  • In March 2024, the US government awarded USD 170 million to Kraft Heinz to upgrade ten facilities. Kraft Heinz plans to use the funds to install a range of technologies, including heat pumps, electric heaters, electric boilers, anaerobic digestors, biogas boilers, solar thermal, solar photovoltaic, and thermal energy storage. Similarly, in June 2024, SunOpta disclosed a USD 26 million investment to expand its California plant-based beverage processing facility. These developments, alongside numerous other expansions and upgrades in the sector, are poised to bolster demand and create opportunities in the US electrical service MRO market.

USA Maintenance Repair & Operations (MRO) Industry Overview

The United States Maintenance, Repair, and Operations (MRO) Market is fragmented and highly competitive due to multiple vendors operating in the domestic and international markets. The market appears to be moderately concentrated. The significant players adopt strategies such as mergers, acquisitions, and expansions to expand their geographic reach and stay competitive. Some of the major players in the market are DNOW Inc. (DistributionNOW), Airgas Inc. (Air Liquide SA), Ferguson PLC, Motion Industries Inc. (Genuine Parts Company), and HD Supply Holdings Inc., among others.

  • May 2024 - Ferguson PLC bolstered its offerings by acquiring AVCO Supply Inc. This move underscores Ferguson's dedication to offering tailored solutions to mechanical contractors. Moreover, it enhances Ferguson's existing prowess in commercial pipe, valve, and fitting products, as well as in the hydronic categories, particularly in the Philadelphia market.
  • March 2024 - The MSC Industrial Direct Co. Inc. successfully finalized the acquisition of intellectual property (IP) assets from Schmitz Manufacturing Research & Technology LLC (SMRT). These assets are specifically tailored to enhance MSC's technology offerings for the US manufacturing sector.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.2.1 Bargaining Power of Suppliers
    • 4.2.2 Bargaining Power of Buyers
    • 4.2.3 Threat of New Entrants
    • 4.2.4 Threat of Substitute Products
    • 4.2.5 Intensity of Competitive Rivalry
  • 4.3 Industry Value Chain Analysis
  • 4.4 Pestle Analysis
  • 4.5 Major Technological Advancements - Convergence of IoT, 3D Printing, and Machine Vision Systems
  • 4.6 Assessment of the Impact of Macroeconomic Factors on the MRO Industry

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Growing Emphasis on Operational Efficiency and Aging of Manufacturing Equipment in the Country
    • 5.1.2 Technological Advancements, such as the Emergence of Automated Solutions (Industrial Vending Machines)
  • 5.2 Market Challenges
    • 5.2.1 Commodification of MRO has led to Higher Competition, thereby, Affecting Industry Margins in Key Segments, such as Industrial

6 MARKET SEGMENTATION

  • 6.1 Industrial MRO
    • 6.1.1 Current Market Scenario
    • 6.1.2 By End-user Industry
      • 6.1.2.1 Manufacturing
      • 6.1.2.2 Construction
      • 6.1.2.3 Chemicals and Petrochemicals
      • 6.1.2.4 Food, Beverage and Paper Processing
      • 6.1.2.5 Others
    • 6.1.3 Market Outlook
  • 6.2 Electrical MRO
    • 6.2.1 Current Market Scenario
    • 6.2.2 By End-user Industry
      • 6.2.2.1 Manufacturing (Process and Non-Process)
      • 6.2.2.2 Construction
      • 6.2.2.3 Chemicals and Petrochemicals
      • 6.2.2.4 Food, Beverage and Paper Processing
      • 6.2.2.5 Other End-user Industries
    • 6.2.3 Market Outlook
  • 6.3 Facility MRO
    • 6.3.1 Current Market Scenario
    • 6.3.2 By End-user Industry
      • 6.3.2.1 Healthcare and Social Assistance
      • 6.3.2.2 Manufacturing
      • 6.3.2.3 Construction
      • 6.3.2.4 Other End-user Industries
    • 6.3.3 Market Outlook

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 DNOW Inc. (DistributionNOW)
    • 7.1.2 Airgas Inc. (Air Liquide SA)
    • 7.1.3 Ferguson PLC
    • 7.1.4 Motion Industries Inc. (Genuine Parts Company)
    • 7.1.5 HD Supply Holdings Inc.
    • 7.1.6 MRC Global Inc.
    • 7.1.7 Fastenal Company
    • 7.1.8 MSC Industrial Direct Co. Inc.
    • 7.1.9 Applied Industrial Technologies
    • 7.1.10 WESCO International Inc.
    • 7.1.11 Sonepar SA
    • 7.1.12 Rexel Holdings USA (Rexel)
    • 7.1.13 Eastern Power Technologies Inc.
    • 7.1.14 Consolidated Electrical Distributors Inc.
    • 7.1.15 Elliot Electric Supply
    • 7.1.16 Border States Industrial Inc.
    • 7.1.17 Ferguson PLC
    • 7.1.18 W.W. Grainger Inc.
    • 7.1.19 Fastenal Company
    • 7.1.20 MSC Industrial Direct Co. Inc.
    • 7.1.21 Distribution Solutions Group Inc.
    • 7.1.22 The Home Depot Inc. (Interline Brands Inc.)
    • 7.1.23 Builders Firstsource
    • 7.1.24 Bluelinx Holdings

8 INVESTMENT ANALYSIS