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市场调查报告书
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1842592

挤压聚丙烯（XPP）泡沫：市场份额分析、产业趋势、统计数据和成长预测（2025-2030）

Extruded Polypropylene (XPP) Foam - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3个工作天内

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简介目录

挤压聚丙烯 (XPP) 泡棉市场预计在 2025 年价值为 10.5 亿美元，到 2030 年将达到 14.2 亿美元，复合年增长率为 6.28%。

挤压聚丙烯（XPP）泡沫-市场-IMG1

这一上升趋势反映了汽车、包装和建筑领域材料替代性的不断增长，低密度、高抗衝击强度和耐热性提供了可衡量的性能和永续性优势。汽车轻量化要求、包装可回收内容目标以及更严格的建筑能源法规继续扩大基本客群。对生物循环聚丙烯的投资增强了供应势头，这种聚丙烯可以减少碳足迹并符合回收法规，而超临界发泡的最新突破正在提高设计灵活性。同时，波动的丙烯成本和紧张的挤出产能限制了短期扩大规模，并为老牌製造商提供了定价权。总体而言，挤出聚丙烯 (XPP) 泡沫市场预计将在未来十年内持续成长。

全球挤压聚丙烯（XPP）泡沫市场趋势与洞察

优异的性能和高可回收性

XPP泡棉的封闭式基质使其能够吸收能量、降低噪音，并提供比许多现有聚合物更好的隔热性能。它能够在高达130°C的高温下保持尺寸稳定，使其成为暴露在高温下的汽车引擎盖和座舱部件的必备材料。其热塑性特性使其能够被压碎、重新製粒和重新挤压，且不会发生交联劣化，符合循环经济采购政策。其耐湿气、耐溶剂和耐紫外线的特性可延长产品寿命并降低整体成本。全球再生聚丙烯的使用量持续成长，为加工商提供了不断增长的原料池，从而提升了挤出聚丙烯 (XPP) 泡沫市场的价值提案。

汽车轻量化法规

美国企业平均燃油经济性法规、欧盟二氧化碳排放目标以及中国的双重积分计画正迫使汽车製造商降低车辆整体重量。在保险桿芯、车门面板和电池外壳中，用XPP泡沫取代厚重的塑胶或金属嵌件，可以减轻约25%的零件重量，同时保持良好的碰撞能量吸收性能。化学发泡可以生产出具有精细泡孔形态的薄壁部件，以满足严格的尺寸公差要求。汽车製造商越来越多地指定使用含有再生成分的XPP牌号，例如内部供应商安通林集团就透过使用发泡泡沫实现了20%的减重。

挤出聚丙烯价格高，丙烯原料成本不稳定。

由于炼油厂停产导致供应紧张，2025年初丙烯现货价格上涨至825-835美元/吨（韩国离岸价）。北美聚丙烯合约价格也随之上涨，由于生产商宣布不可抗力，2025年第一季上涨了9%。这些价格波动给加工商利润带来压力，并推迟了资本支出，尤其是对于那些无法透过长期合约对冲原材料风险的小型企业而言。树脂成本上涨将波及挤出挤出发泡聚丙烯市场，推高最终产品价格，并鼓励短期客户在性能要求允许的情况下转向低成本发泡体替代产品。

細項分析

高密度等级是挤压聚丙烯 (XPP) 泡棉市场中成长最快的，到 2030 年的复合年增长率为 7.98%。到 2024 年，低密度泡沫将保持领先地位，占据挤压聚丙烯 (XPP) 泡沫市场份额的 48.19%。

透过在整个熔体曲线中调节成核剂，製程工程师现在能够客製化单片板材的密度，从而实现兼具缓衝和刚度的多区域部件。超临界二氧化碳发泡可缩小泡孔尺寸分布，提高机械完整性，并为承受集中负荷的板材带来突破性进展。奈米填料（包括添加石墨烯薄片）的研究表明，在填料添加量低于1 wt%时，模量可提高高达30%，这扩展了XPP在建筑隔热组件中的适用性。建筑规范的日益严格促使建筑师指定使用密度高于矿棉的XPP。

低密度泡棉仍然是在线可回收包装、折迭垫材和暖通空调管道领域的有力竞争者。新型透明母粒可将热变形温度提高 8°C，从而延长引擎室下方气流部件的使用寿命，这些部件可连续承受 110°C 的高温。市场领导者正在工业废弃物树脂和原生树脂结合，用于生产低密度板材，在保持物理性能的同时，降低树脂成本和温室气体强度。

材料工程师预测，挤压聚丙烯泡棉市场将转向混合密度解决方案，充分利用各个等级的优势。将高密度芯材与低密度表皮结合在单层共挤层压板中，将可实现轻盈而坚固的货柜壁。这种新配置可能会抢占聚丙烯实心板和铝蜂窝的市场份额，尤其是在需要减轻重量和降低成本的最后一哩物流货柜领域。

挤塑聚丙烯 (XPP) 泡棉市场按类型（低密度 XPP 泡棉、高密度 XPP 泡棉）、终端用户产业（汽车、建筑、包装、其他）和地区（亚太地区、北美、南美、欧洲、中东和非洲）细分。市场预测以美元计算。

区域分析

受中国汽车出口、印度快餐外卖激增以及日本率先采用循环包装的推动，亚太地区占据了挤出聚丙烯 (XPP) 泡沫市场的 54.61%。随着原始设备製造商 (OEM) 实现电动汽车零件本地化生产，以及电子商务渗透率不断扩大至一线城市以外，预计到 2030 年，该地区的消费量将以 7.45% 的复合年增长率增长。政府针对轻型车辆的补贴计画以及一次性塑胶的限制，正在增强对可回收发泡体的需求。生产商享有与区域丙烯裂解厂短距离的供应链，这使得他们能够享受具有竞争力的价格，成本通膨低于全球平均水平。

北美占据第二大市场份额，这主要得益于需要大型吸能部件的皮卡和SUV平台。美国能源局轻量材料联盟持续资助发泡聚烯电池防护罩的研究，使该地区处于应用工程领域的前沿。德克萨斯州已安装一套生物丙烷丙烯生产装置，增强了原料安全性，并开发了低碳发泡等级。然而，该地区仍受丙烯价格波动的影响，一旦供应中断，下游投资可能会受到阻碍。

在欧洲，一个与严格的可回收性和碳足迹目标相关的高价值利基市场正在蓬勃发展。德国和法国的汽车製造商正在采用XPP材料作为防撞垫片结构，这些结构必须通过行人安全测试，同时完全可回收。如果PPWR合规性能够加速零售食品托盘中发泡聚苯乙烯的转型，到2030年，该地区挤塑聚丙烯(XPP)泡沫的市占率可能会上升3个百分点。欧洲的加工商受益于统一的废弃物收集方案，该方案确保了闭合迴路项目获得清洁的消费后废物流，但与亚洲相比，不断上涨的能源价格持续对其营业利润率构成压力。

其他福利：

  • Excel 格式的市场预测 (ME) 表
  • 3个月的分析师支持

目录

第一章 引言

  • 研究假设和市场定义
  • 调查范围

第二章调查方法

第三章执行摘要

第四章 市场状况

  • 市场概况
  • 市场驱动因素
    • 优异的性能和高可回收性
    • 汽车轻量化
    • 包装产业的需求不断增长
    • 对可回收和永续发泡体的需求不断增加
    • 无人机和无人驾驶飞机保护包装热潮
  • 市场限制
    • 挤压聚丙烯价格高
    • 丙烯原料成本不稳定
    • 部分地区大规模挤压产能受限
  • 价值链分析
  • 五力分析
    • 供应商的议价能力
    • 买方的议价能力
    • 新进入者的威胁
    • 替代品的威胁
    • 竞争对手之间的竞争

第五章市场规模及成长预测

  • 类型
    • 低密度XPP泡沫
    • 高密度XPP泡沫
  • 按最终用户产业
    • 车
    • 建筑/施工
    • 包装
    • 其他终端用户产业（消费品、玩具等）
  • 按地区
    • 亚太地区
      • 中国
      • 日本
      • 印度
      • 韩国
      • 东南亚国协
      • 其他亚太地区
    • 北美洲
      • 美国
      • 加拿大
      • 墨西哥
    • 欧洲
      • 德国
      • 英国
      • 义大利
      • 法国
      • 其他欧洲国家
    • 南美洲
      • 巴西
      • 阿根廷
      • 其他南美
    • 中东和非洲
      • 沙乌地阿拉伯
      • 南非
      • 其他中东和非洲地区

第六章 竞争态势

  • 市场集中度
  • 策略倡议
  • 市占率（%）/排名分析
  • 公司简介
    • BOREALIS GMBH
    • Braskem
    • DS Smith
    • Furukawa Electric Co., Ltd.
    • NMC International SA
    • Pregis LLC
    • Sekisui Voltek
    • SPUR
    • Sumitomo Chemical Co., Ltd.
    • TORAY INDUSTRIES, INC.
    • Zotefoams plc

第七章 市场机会与未来展望

简介目录
Product Code: 67409

The extruded polypropylene foam market is valued at USD 1.05 billion in 2025 and is forecast to reach USD 1.42 billion by 2030, advancing at a 6.28% CAGR.

Extruded Polypropylene (XPP) Foam - Market - IMG1

The steady climb mirrors rising material substitution in automotive, packaging, and construction, where low density, high impact strength, and heat resistance deliver measurable performance and sustainability benefits. Lightweighting mandates in vehicles, recyclable-content targets in packaging, and stricter building-energy codes continue to expand the customer base. Supply-side momentum is reinforced by bio-circular polypropylene investments that lower carbon footprints and align with recycling rules, while recent breakthroughs in supercritical foaming add design flexibility. At the same time, volatile propylene costs and tight extrusion capacity constrain immediate scaling, giving established producers pricing power. Overall, the extruded polypropylene foam market is positioned for durable growth through the end of the decade.

Global Extruded Polypropylene (XPP) Foam Market Trends and Insights

Superior Properties & High Recyclability

XPP foam delivers a closed-cell matrix that absorbs energy, dampens noise, and insulates heat better than many incumbent polymers. It maintains dimensional integrity up to 130 °C, vital for vehicle under-hood and cabin components that experience temperature spikes. Because it is thermoplastic, the material can be shredded, re-pelletized, and extruded again without cross-linking degradation, satisfying circular-economy procurement policies. Its resistance to moisture, solvents, and ultraviolet radiation lengthens product life and lowers total cost. Global recycled-polypropylene usage continues to rise, giving converters a growing pool of feedstock that reinforces the extruded polypropylene foam market value proposition.

Automotive Lightweighting Mandates

Corporate Average Fuel Economy rules in the United States, the European Union's CO2 fleet targets, and China's dual-credit system collectively pressure automakers to shed vehicle mass. Replacing heavy plastics or metal inserts with XPP foam in bumper cores, door panels, and battery enclosures cuts part weight by about 25% while keeping crash energy absorption intact. Chemical foaming enables thin-wall sections with fine cell morphology that meet strict dimensional tolerances. Automakers are now specifying recycled-content XPP grades, as demonstrated by interior-trim supplier Grupo Antolin's 20% weight-reduction program using foamed recyclate.

High Price of Extruded Polypropylene & Volatile Propylene Feedstock Costs

Spot propylene climbed to USD 825-835/mt FOB Korea in early 2025 after refinery outages tightened supply. North American polypropylene contracts followed, jumping 9% in Q1 2025 as producers declared force majeure. These price swings compress converter margins and delay capacity investments, especially for smaller firms that cannot hedge raw-material risk through long-term contracts. High resin costs ripple through the extruded polypropylene foam market, raising finished-product prices and prompting short-term customer substitution toward lower-priced foams when performance demands allow.

Other drivers and restraints analyzed in the detailed report include:

  1. Growing Demand from Packaging Industry
  2. Increasing Demand for Recyclable and Sustainable Foams
  3. Limited Large-Scale Extrusion Capacity in Several Regions

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

High-density grades represent the fastest-advancing slice of the extruded polypropylene foam market, posting a 7.98% CAGR through 2030 as designers pursue higher compressive strength and dimensional rigidity. In 2024, Low-density foam remained the leader, holding 48.19% of the extruded polypropylene foam market share, thanks to packaging and interior auto uses where weight savings trump structural loads.

Process engineers now tailor density within a single sheet by modulating nucleating agents across the melt profile, achieving multi-zone parts that blend cushioning and stiffness. Supercritical CO2 foaming narrows cell-size distribution and lifts mechanical integrity, a breakthrough for panels subject to concentrated loads. Nanofiller research, including graphene platelet additions, demonstrates up to 30% modulus uplift at filler loadings below 1 wt%, broadening the suitability of XPP in construction thermal-break assemblies. Architects specify high-density XPP over mineral wool as building-envelope codes tighten due to comparable R-values at half the mass.

Low-density foam still powers in-line returnable packaging, foldable dunnage, and HVAC ducts. New clarifier masterbatches raise heat-distortion temperatures by 8 °C, extending service life in under-hood airflow components where continuous temperatures reach 110 °C. Market leaders are combining post-industrial scrap with virgin resin for low-density sheets, keeping physical properties unchanged while lowering resin costs and greenhouse-gas intensity.

Materials technologists expect the extruded polypropylene foam market to shift toward hybrid density solutions that exploit the best attributes of each grade. High-density cores paired with low-density skins inside one co-extruded laminate enable lightweight yet robust transport container walls. The new configurations are likely to capture share from solid polypropylene boards and aluminum honeycomb, especially in last-mile logistics enclosures seeking weight and cost reductions.

The Extruded Polypropylene (XPP) Foam Market Segments the Industry by Type (Low-Density XPP Foam and High-Density XPP Foam), End-User Industry (Automotive, Building and Construction, Packaging, and More), and Geography (Asia-Pacific, North America, South America, Europe, and Middle East and Africa). The Market Forecasts are Provided in Terms of Value (USD).

Geography Analysis

Asia-Pacific anchors the extruded polypropylene foam market with 54.61% of 2024 revenues, driven by China's automotive exports, India's surge in quick-service food delivery, and Japan's early adoption of circular packaging. Regional consumption is projected to climb 7.45% CAGR through 2030 as OEMs localize electric-vehicle component production and e-commerce penetration spreads beyond tier-one cities. Government rebate programs for lightweight vehicles and restrictions on single-use plastics reinforce demand for recyclable foams. Producers enjoy shorter supply chains to regional propylene crackers, keeping cost inflation below global averages and supporting competitive pricing.

North America holds the second-largest slice, propelled by pickup and SUV platforms that require large energy-absorbing components. The United States Department of Energy's Lightweight Materials Consortium continues to fund research into foamed polyolefin battery shields, keeping the region at the forefront of application engineering. Installations of bio-propane-to-propylene units in Texas bolster feedstock security and unlock low-carbon foam grades. However, the region still contends with propylene price volatility, which can slow downstream investment during supply disruptions.

Europe fosters high-value niches tied to stringent recyclability and carbon-footprint targets. Automakers in Germany and France deploy XPP in crash-pad structures that must pass pedestrian-safety tests while remaining fully recyclable. The region's extruded polypropylene foam market share could rise three percentage points by 2030 if PPWR compliance accelerates conversion away from expanded polystyrene in retail food trays. European converters benefit from harmonized waste-collection schemes that secure clean post-consumer streams for closed-loop programs, but higher energy prices continue to pressure operating margins relative to Asia.

  1. BOREALIS GMBH
  2. Braskem
  3. DS Smith
  4. Furukawa Electric Co., Ltd.
  5. NMC International SA
  6. Pregis LLC
  7. Sekisui Voltek
  8. SPUR
  9. Sumitomo Chemical Co., Ltd.
  10. TORAY INDUSTRIES, INC.
  11. Zotefoams plc

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 Introduction

  • 1.1 Study Assumptions & Market Definition
  • 1.2 Scope of the Study

2 Research Methodology

3 Executive Summary

4 Market Landscape

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Superior properties & high recyclability
    • 4.2.2 Automotive lightweighting mandates
    • 4.2.3 Growing demand from packaging industry
    • 4.2.4 Increasing demand for recyclable and sustainable foams
    • 4.2.5 Drone & UAV protective packaging boom
  • 4.3 Market Restraints
    • 4.3.1 High price of extruded polypropylene
    • 4.3.2 Volatile propylene feedstock costs
    • 4.3.3 Limited large-scale extrusion capacity in several regions
  • 4.4 Value-Chain Analysis
  • 4.5 Porter's Five Forces
    • 4.5.1 Bargaining Power of Suppliers
    • 4.5.2 Bargaining Power of Buyers
    • 4.5.3 Threat of New Entrants
    • 4.5.4 Threat of Substitutes
    • 4.5.5 Competitive Rivalry

5 Market Size & Growth Forecasts (Value)

  • 5.1 Type
    • 5.1.1 Low-Density XPP Foam
    • 5.1.2 High-Density XPP Foam
  • 5.2 By End-User Industry
    • 5.2.1 Automotive
    • 5.2.2 Building and Construction
    • 5.2.3 Packaging
    • 5.2.4 Other End-User Industries (Consumer Goods and Toys, etc.)
  • 5.3 By Geography
    • 5.3.1 Asia-Pacific
      • 5.3.1.1 China
      • 5.3.1.2 Japan
      • 5.3.1.3 India
      • 5.3.1.4 South Korea
      • 5.3.1.5 ASEAN Countries
      • 5.3.1.6 Rest of Asia-Pacific
    • 5.3.2 North America
      • 5.3.2.1 United States
      • 5.3.2.2 Canada
      • 5.3.2.3 Mexico
    • 5.3.3 Europe
      • 5.3.3.1 Germany
      • 5.3.3.2 United Kingdom
      • 5.3.3.3 Italy
      • 5.3.3.4 France
      • 5.3.3.5 Rest of Europe
    • 5.3.4 South America
      • 5.3.4.1 Brazil
      • 5.3.4.2 Argentina
      • 5.3.4.3 Rest of South America
    • 5.3.5 Middle East and Africa
      • 5.3.5.1 Saudi Arabia
      • 5.3.5.2 South Africa
      • 5.3.5.3 Rest of Middle East and Africa

6 Competitive Landscape

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share (%)/Ranking Analysis
  • 6.4 Company Profiles (includes Global level Overview...Recent Developments)
    • 6.4.1 BOREALIS GMBH
    • 6.4.2 Braskem
    • 6.4.3 DS Smith
    • 6.4.4 Furukawa Electric Co., Ltd.
    • 6.4.5 NMC International SA
    • 6.4.6 Pregis LLC
    • 6.4.7 Sekisui Voltek
    • 6.4.8 SPUR
    • 6.4.9 Sumitomo Chemical Co., Ltd.
    • 6.4.10 TORAY INDUSTRIES, INC.
    • 6.4.11 Zotefoams plc

7 Market Opportunities & Future Outlook

  • 7.1 White-space & Unmet-Need Assessment