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市场调查报告书
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1851213

水刀切割机：市场占有率分析、产业趋势、统计数据和成长预测（2025-2030 年）

Waterjet Cutting Machine - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)
出版日期: | 出版商: Mordor Intelligence | 英文 150 Pages | 商品交期: 2-3个工作天内

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简介目录

据估计，水刀切割机市场规模将在 2025 年达到 18.6 亿美元，在 2030 年达到 23.9 亿美元，预测期内（2025-2030 年）复合年增长率为 5.14%。

水刀切割机市场-IMG1

预计2025年，水刀切割机市场规模将达到18.6亿美元，2030年将达23.9亿美元，年复合成长率为5.14%。航太、汽车和医疗製造业对非热高精度切割的持续需求，即使在技术日趋成熟的情况下，也将推动市场成长。压力超过6000个大气压（atm）的超高压系统树立了新的性能标桿，能够快速加工碳纤维复合材料和难以切割的电动车合金。虽然亚太地区仍是销售量领导者，但中东地区的产业多元化正在推动该地区实现最快的成长。未来的竞争优势将不再仅仅体现在价格上，而是更多地体现在泵浦效率、自动化软体和服务产品上。

全球水刀切割机市场趋势及洞察

五轴和机器人水刀系统在精密加工领域的快速普及

先进的运动控制技术将传统的二维切割转变为真正的三维製造，一次装夹即可取代多个下游工序。具有主动公差补偿功能的动态水刀头可在保持边缘品质的同时，将加工週期缩短2-4倍。运作压力高达90,000 PSI的关节机器人可整合汽车生产单元中的倒角和穿孔工序，从而缓解对劳动力技能的要求，并实现无人值守生产。公差为+2µm的微型水刀平台的演示，拓展了其在外科植入的应用，体现瞭如今在生产车间即可达到的精密加工水平。

电动车和电动交通零件中难加工合金的使用日益增多

钛合金、高强度钢和复合材料迭层製成的电池外壳、结构樑和马达铁芯，得益于水刀冷切的特性，可避免热影响区。此技术切割厚度可达 24 英寸，无需二次铣削加工，从而缩短电动车底盘零件的生产週期。 90,000 PSI 的泵压可提供穿透厚迭层所需的能量密度，而整合的排样软体则可在合金成本不断上涨的情况下最大限度地提高材料利用率。

增压器密封件在 6kbar 以上系统中的使用寿命限制。

随着喷射压力的增加，密封件疲劳会加速，仅25万次冲程就可能需要维护，这使得大批量复合材料加工变得更加复杂。预测性诊断可以减少非计划性停机，但无法完全解决材料科学方面的难题，这些难题阻碍了9万磅/平方英吋泵浦的全班运作。

细分市场分析

磨料平台巩固了在水刀切割机市场的领先地位，预计2024年将占82.54%的销售额。该平台能够以+0.001英寸的精度切割24英寸厚的Inconel合金板，因此被广泛应用于航太蒙皮和重型机械框架等领域。另一方面，纯水切割机正凭藉其符合美国）标准的设计，在卫生包装生产线中崭露头角，并以7.5%的复合年增长率领先市场，有效避免了交叉污染并缩短了清洁时间。

磨料射流在硬质基材上表现出色，而仅使用喷嘴的系统则主要针对易损的食品、药品薄膜和发泡体应用，因此二者的发展轨迹有所不同。监管机构对卫生要求的日益重视，加上耗材成本低廉，使得纯水刀成为加工商寻求温和、无残留切割方式的理想选择。市场各细分领域的动态变化不断扩大潜在市场，同时又不会蚕食现有产业的优势地位。

由于加工车间对平板轮廓加工的需求强劲，三轴工作台仍占全球出货量的一半。然而，随着倒角、锥度补偿和三维雕刻等功能减少夹具数量并提高首件精度，五轴工具机的复合年增长率 (CAGR) 达到 7.8%。自动化倾斜头与 CAD/CAM 套件结合，现在可以一次性完成 CFRP 机翼的轮廓加工，取代了成本高昂的多工位加工。

机器人单元定位高端，将多关节臂与超高压帮浦结合，可实现仪表板修整、电池组排气和派饼转子槽加工等无限延伸作业。同时，微型水刀系统可实现小于 50 μm 的切割宽度，弥合了电火花加工和机械微铣削之间的差距。总体而言，操作复杂性的提升正在重新定义水刀切割机市场的能力上限。

区域分析

亚太地区依託中国、印度、日本和东协地区密集的製造业生态系统，预计2024年将占全球销售量的37.8%。政府支持在地化高附加价值製造业的倡议，以及电动车产量的激增，都在支持长期需求。国内汽车製造商提供具有成本竞争力的车型，而西方品牌则凭藉超高精度设备保持市场份额，这体现了进口车和国产车并存的层级构造。

中东地区预计以7.3%的复合年增长率（CAGR）在2030年前超越其他所有地区。诸如沙乌地阿拉伯「2030愿景」等主权计画正在向航太、造船和可再生基础设施领域注入资金，而这些领域都需要先进的切割技术。全球泵浦业专家与海湾国家製造商签署的本地化协议，标誌着水刀切割机市场区域供应链的形成。

北美地区受製造业回流和国防采购的推动，维持较高的装置容量价值。航太复合材料机翼蒙皮、舰艇推进器壳体和客製化车辆改装的需求稳定，而墨西哥的加工出口走廊则提供了不断增长的待开发区机会。在欧洲，严格的环境指令正促使买家转向符合欧盟废弃物和噪音标准的节能型闭合迴路系统。

其他福利：

  • Excel格式的市场预测（ME）表
  • 3个月的分析师支持

目录

第一章 引言

  • 研究假设和市场定义
  • 调查范围

第二章调查方法

第三章执行摘要

第四章 市场情势

  • 市场概览
  • 市场驱动因素
    • 五轴和机器人水刀系统在精密加工领域的快速普及
    • 电动车和自动驾驶汽车零件中难加工合金的应用日益广泛
    • 北美金属工厂的资本支出週期受工厂回流主导
    • 模组化增压帮浦降低了每次切割的营业成本
    • 扩大超高压（6000巴以上）喷射技术在航太复合材料的应用
    • 食品和药品包装领域从等离子和雷射製程转变为其他製程转变：ESG主导
  • 市场限制
    • 增压器密封件在 6kbar 以上系统中的使用寿命限制。
    • 设施级噪音和泥浆处理合规成本（欧盟）
    • 亚洲低成本二氧化碳雷射切割台的供应情况
    • 由于供应链不稳定，磨料采购/物流成本增加。
    • 自2023年起，北欧采石场的石榴石磨料将出现短缺
  • 价值/供应链分析
  • 技术展望
  • 监理展望
  • 产业吸引力—五力分析
    • 新进入者的威胁
    • 买方的议价能力
    • 供应商的议价能力
    • 替代品的威胁
    • 竞争对手之间的竞争
  • 地缘政治趋势对水刀切割机市场的影响

第五章 市场规模与成长预测

  • 依产品类型
    • 磨料切割机和水刀切割机
    • 纯（非磨蚀性）水刀切割机
  • 按轴/配置
    • 三轴工作台
    • 五轴工作台
    • 其他（机器人（多关节臂）水刀单元、超精密水刀系统）
  • 按压力范围
    • 低压（低于 4200 巴，约 60,000 磅/平方英吋）
    • 中压（4200-6000 巴，约 60,000-87,000 磅/平方英吋）
    • 超高压（超过 6000 巴，超过 87000 磅/平方英吋）
  • 按泵类型
    • 直驱帮浦
    • 液压增压泵
  • 按最终用户行业划分
    • 车
    • 航太/国防
    • 电子与半导体
    • 金属加工
    • 建筑和采矿
    • 医疗设备
    • 其他（纺织、皮革、食品和饮料加工）
  • 透过切割材料
    • 金属
    • 石材、陶瓷、磁砖
    • 玻璃
    • 其他（塑胶、复合材料、橡胶、泡沫等）
  • 按地区
    • 北美洲
      • 美国
      • 加拿大
      • 墨西哥
    • 南美洲
      • 巴西
      • 阿根廷
      • 秘鲁
      • 其他南美洲
    • 欧洲
      • 英国
      • 德国
      • 法国
      • 义大利
      • 西班牙
      • 比荷卢经济联盟（比利时、荷兰、卢森堡）
      • Nordix（丹麦、芬兰、冰岛、挪威、瑞典）
      • 其他欧洲地区
    • 亚太地区
      • 中国
      • 印度
      • 日本
      • 澳洲
      • 韩国
      • 东协（印尼、泰国、菲律宾、马来西亚、越南）
      • 亚太其他地区
    • 中东和非洲
      • 沙乌地阿拉伯
      • 阿拉伯聯合大公国
      • 卡达
      • 科威特
      • 土耳其
      • 埃及
      • 南非
      • 奈及利亚
      • 其他中东和非洲地区

第六章 竞争情势

  • 市场集中度
  • 策略趋势
  • 市占率分析
  • 公司简介
    • Flow International Corporation
    • OMAX Corporation
    • Hypertherm Inc.
    • Bystronic Group
    • WardJet LLC
    • Techni Waterjet
    • KMT Waterjet Systems
    • Jet Edge Inc.
    • Resato International BV
    • Dardi International Corp.
    • Waterjet Sweden AB
    • Semyx LLC
    • Hornet Cutting Systems
    • Lincoln Electric（Torchmate）
    • Koike Aronson Inc.
    • CMS SpA（SCM Group）
    • Mitsubishi Electric Corp.
    • APW（Shenyang）
    • Kennametal Inc.
    • GMA Garnet Pty Ltd.
    • CERATIZIT SA*

第七章 市场机会与未来展望

简介目录
Product Code: 68024

The Waterjet Cutting Machine Market size is estimated at USD 1.86 billion in 2025, and is expected to reach USD 2.39 billion by 2030, at a CAGR of 5.14% during the forecast period (2025-2030).

Waterjet Cutting Machine - Market - IMG1

The waterjet cutting machine market stood at USD 1.86 billion in 2025 and is forecast to reach USD 2.39 billion in 2030, advancing at a 5.14% compound annual growth rate. Consistent demand for non-thermal, high-precision cutting in aerospace, automotive, and medical manufacturing sustains expansion even as the technology matures. Ultra-high-pressure systems above 6,000 bar set the performance frontier, enabling rapid processing of carbon-fiber composites and hard-to-machine EV alloys. Asia-Pacific retains volume leadership, while Middle East industrial diversification drives the fastest regional upswing. Competitive differentiation pivots on pump efficiency, automation software, and service reach instead of headline price.

Global Waterjet Cutting Machine Market Trends and Insights

Rapid Penetration of 5-Axis & Robotic Waterjet Systems in Precision Fabrication

Advanced motion control transforms conventional 2D cutting into true 3D manufacturing, allowing a single setup to replace multiple downstream operations. Dynamic Waterjet heads equipped with active tolerance compensation now deliver 2-4 X faster cycle times while preserving edge quality. Articulated robots running at 90,000 PSI integrate beveling and piercing in automotive cell production, easing labor-skill constraints and enabling lights-out shifts. Demonstrations of +-2 µm tolerances in micro-waterjet platforms extend the application envelope to surgical implants, reflecting the tool-room precision now achievable on shop floors.

Rising Adoption for Hard-to-Machine Alloys in EV & E-Mobility Parts

Battery housings, structural beams, and motor cores fabricated from titanium, high-strength steels, and composite stacks benefit from the waterjet's cold-cut attribute that avoids heat-affected zones. Cut thickness capability up to 24 inches removes secondary milling, lowering takt times for EV chassis components. Pump pressures of 90,000 PSI provide the energy density needed for thick stack piercing, while integrated nesting software maximizes material utilization amid elevated alloy costs.

Intensifier Seal-Life Limitations in Greater Than 6 k Bar Systems

Seal fatigue accelerates with rising jet pressures, triggering maintenance cycles after only 250,000 strokes and complicating high-volume composite machining. Predictive diagnostics mitigate unscheduled stops yet do not fully resolve the materials-science hurdle that restrains full-shift utilization of 90,000 PSI pumps.

Other drivers and restraints analyzed in the detailed report include:

  1. Reshoring-Led Capex Cycle in North American Metal Shops
  2. Modular Intensifier Pumps Reducing Operating Cost Per Cut
  3. Facility-Level Noise & Slurry Disposal Compliance Costs (EU)

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

Abrasive platforms captured 82.54% of 2024 revenue, reinforcing their status as the workhorse of the waterjet cutting machine market. Their capability to slice 24-inch-thick Inconel plates at +-0.001-inch tolerances underpins adoption in aerospace skins and heavy equipment frames. Conversely, pure-water variants gain ground in sanitary packaging lines, advancing at a 7.5% CAGR as USDA-compliant designs avoid cross-contamination and reduce wash-down time.

Growth trajectories diverge because abrasive jets excel on rigid substrates whereas nozzle-only systems target delicate food, pharma film, and foam tasks. Regulatory emphasis on hygiene, plus lower consumables cost, positions pure waterjet as an entry path for processors seeking gentle, residue-free cutting. The cross-segment dynamic ensures that the waterjet cutting machine market continues broadening its addressable base without cannibalizing its industrial stronghold.

Three-axis tables still represent half of global shipments, reflecting entrenched demand for flat-plate profiling in job shops. Yet 5-axis machines post a 7.8% CAGR as beveling, taper compensation, and 3D sculpting shrink fixture counts and boost first-part accuracy. Automated tilt heads linked to CAD-CAM suites now contour CFRP wing spars in one pass, replacing costly, multi-station milling.

Robotic cells sit in the premium tier, pairing articulated arms with ultra-high-pressure pumps to deliver endless reach for dashboard trimming, battery pack venting, and pie-shaped rotor slots. Micro-waterjet systems, meanwhile, push into sub-50-µm kerf widths, bridging the gap between EDM and mechanical micro-milling. Collectively, motion complexity upgrades are redefining the capability ceiling of the waterjet cutting machine market.

The Waterjet Cutting Machine Market is Segmented by Product Type (Abrasive and Pure (Non-Abrasive)), by Axis/Configuration (3-Axis, and Others), by Pressure Range (Low, Medium, and Ultra-High), by Pump Type (Direct-Drive and Hydraulic Intensifier), by End-User Industry (Automotive, and Others), by Material Cut (Metals, and Others), and by Geography. The Market Forecasts are Provided in Terms of Value (USD).

Geography Analysis

Asia-Pacific generated 37.8% of worldwide revenue in 2024, underpinned by dense manufacturing ecosystems in China, India, Japan, and the ASEAN bloc. Government initiatives championing localized high-value production, together with surging EV output, anchor long-term demand. Domestic OEMs offer cost-competitive models, but Western brands retain share in ultra-high-precision installations, illustrating a two-tier import-local mix.

The Middle East is poised to outpace all regions at a 7.3% CAGR to 2030. Sovereign programs such as Saudi Vision 2030 funnel capital into aerospace, shipbuilding, and renewable infrastructure, each requiring advanced cutting methods. Localization agreements between global pump specialists and Gulf manufacturers signal an emergent regional supply chain for the waterjet cutting machine market.

North America sustains high installed-base value through reshoring tailwinds and defense procurement. Aerospace composite wingskins, naval propulsion housings, and custom vehicle mods keep demand stable, while Mexico's maquiladora corridors add greenfield opportunities. Europe remains technology-intensive yet price-pressured, with strict environmental directives steering buyers toward energy-efficient, closed-loop systems that satisfy EU waste and noise norms.

  1. Flow International Corporation
  2. OMAX Corporation
  3. Hypertherm Inc.
  4. Bystronic Group
  5. WardJet LLC
  6. Techni Waterjet
  7. KMT Waterjet Systems
  8. Jet Edge Inc.
  9. Resato International BV
  10. Dardi International Corp.
  11. Waterjet Sweden AB
  12. Semyx LLC
  13. Hornet Cutting Systems
  14. Lincoln Electric (Torchmate)
  15. Koike Aronson Inc.
  16. CMS SpA (SCM Group)
  17. Mitsubishi Electric Corp.
  18. APW (Shenyang)
  19. Kennametal Inc.
  20. GMA Garnet Pty Ltd.
  21. CERATIZIT SA*

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 Introduction

  • 1.1 Study Assumptions & Market Definition
  • 1.2 Scope of the Study

2 Research Methodology

3 Executive Summary

4 Market Landscape

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Rapid penetration of 5-axis & robotic waterjet systems in precision fabrication
    • 4.2.2 Rising adoption for hard-to-machine alloys in EV & a-mobility parts
    • 4.2.3 Reshoring-led cap-ex cycle in North American metal shops
    • 4.2.4 Modular intensifier pumps reducing operating cost per cut
    • 4.2.5 Growing use of ultra-high-pressure (greater than 6 k bar) jets in aerospace composites
    • 4.2.6 ESG-driven shift away from plasma & laser in food and pharma packaging
  • 4.3 Market Restraints
    • 4.3.1 Intensifier seal-life limitations in greater than 6 k bar systems
    • 4.3.2 Facility-level noise & slurry disposal compliance costs (EU)
    • 4.3.3 Availability of low-cost CO2 laser tables in Asia
    • 4.3.4 Rising abrasive procurement/ logistics costs due to supply chain volatility
    • 4.3.5 Scarcity of garnet abrasives in Nordic quarries post-2023 bans
  • 4.4 Value / Supply-Chain Analysis
  • 4.5 Technological Outlook
  • 4.6 Regulatory Outlook
  • 4.7 Industry Attractiveness - Porter's Five Forces
    • 4.7.1 Threat of New Entrants
    • 4.7.2 Bargaining Power of Buyers
    • 4.7.3 Bargaining Power of Suppliers
    • 4.7.4 Threat of Substitutes
    • 4.7.5 Competitive Rivalry
  • 4.8 Impact of Geopolitical Trends on Waterjet Cutting Machine Market

5 Market Size & Growth Forecasts (Value, In USD Billion)

  • 5.1 By Product Type
    • 5.1.1 Abrasive Waterjet Cutting Machines
    • 5.1.2 Pure (Non-abrasive) Waterjet Cutting Machines
  • 5.2 By Axis / Configuration
    • 5.2.1 3-axis Tables
    • 5.2.2 5-axis Tables
    • 5.2.3 Others (Robotic (Articulated-arm) Waterjet Cells, Micro-precision Waterjet Systems)
  • 5.3 By Pressure Range
    • 5.3.1 Low Pressure (Less than 4200 bar | Less than ~60,000 psi)
    • 5.3.2 Medium Pressure (4200 - 6000 bar | ~60,000-87,000 psi)
    • 5.3.3 Ultra-High Pressure (Greater than 6000 bar | Greater than ~87,000 psi)
  • 5.4 By Pump Type
    • 5.4.1 Direct-drive Pumps
    • 5.4.2 Hydraulic Intensifier Pumps
  • 5.5 By End-user Industry
    • 5.5.1 Automotive
    • 5.5.2 Aerospace & Defense
    • 5.5.3 Electronics & Semiconductors
    • 5.5.4 Metal Fabrication
    • 5.5.5 Construction & Mining
    • 5.5.6 Medical Devices
    • 5.5.7 Others (Textile & Leather, Food & Beverage Processing)
  • 5.6 By Material Cut
    • 5.6.1 Metals
    • 5.6.2 Stone, Ceramic & Tiles
    • 5.6.3 Glass
    • 5.6.4 Others (Plastics & Composites, Rubber, Foam, etc.)
  • 5.7 By Geography
    • 5.7.1 North America
      • 5.7.1.1 United States
      • 5.7.1.2 Canada
      • 5.7.1.3 Mexico
    • 5.7.2 South America
      • 5.7.2.1 Brazil
      • 5.7.2.2 Argentina
      • 5.7.2.3 Peru
      • 5.7.2.4 Rest of South America
    • 5.7.3 Europe
      • 5.7.3.1 United Kingdom
      • 5.7.3.2 Germany
      • 5.7.3.3 France
      • 5.7.3.4 Italy
      • 5.7.3.5 Spain
      • 5.7.3.6 BENELUX (Belgium, Netherlands, and Luxembourg)
      • 5.7.3.7 NORDICS (Denmark, Finland, Iceland, Norway, and Sweden)
      • 5.7.3.8 Rest of Europe
    • 5.7.4 Asia-Pacific
      • 5.7.4.1 China
      • 5.7.4.2 India
      • 5.7.4.3 Japan
      • 5.7.4.4 Australia
      • 5.7.4.5 South Korea
      • 5.7.4.6 ASEAN (Indonesia, Thailand, Philippines, Malaysia, Vietnam)
      • 5.7.4.7 Rest of Asia-Pacific
    • 5.7.5 Middle East and Africa
      • 5.7.5.1 Saudi Arabia
      • 5.7.5.2 United Arab Emirates
      • 5.7.5.3 Qatar
      • 5.7.5.4 Kuwait
      • 5.7.5.5 Turkey
      • 5.7.5.6 Egypt
      • 5.7.5.7 South Africa
      • 5.7.5.8 Nigeria
      • 5.7.5.9 Rest of Middle East and Africa

6 Competitive Landscape

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles {(includes Global level Overview, Market level overview, ...)}
    • 6.4.1 Flow International Corporation
    • 6.4.2 OMAX Corporation
    • 6.4.3 Hypertherm Inc.
    • 6.4.4 Bystronic Group
    • 6.4.5 WardJet LLC
    • 6.4.6 Techni Waterjet
    • 6.4.7 KMT Waterjet Systems
    • 6.4.8 Jet Edge Inc.
    • 6.4.9 Resato International BV
    • 6.4.10 Dardi International Corp.
    • 6.4.11 Waterjet Sweden AB
    • 6.4.12 Semyx LLC
    • 6.4.13 Hornet Cutting Systems
    • 6.4.14 Lincoln Electric (Torchmate)
    • 6.4.15 Koike Aronson Inc.
    • 6.4.16 CMS SpA (SCM Group)
    • 6.4.17 Mitsubishi Electric Corp.
    • 6.4.18 APW (Shenyang)
    • 6.4.19 Kennametal Inc.
    • 6.4.20 GMA Garnet Pty Ltd.
    • 6.4.21 CERATIZIT SA*

7 Market Opportunities & Future Outlook

  • 7.1 White-space & Unmet-need Assessment