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市场调查报告书
商品编码
1910626

功能安全：市场占有率分析、产业趋势与统计、成长预测（2026-2031）

Functional Safety - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2026 - 2031)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3个工作天内

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简介目录

预计到 2026 年，功能安全市场规模将达到 77.2 亿美元，高于 2025 年的 70 亿美元。预计到 2031 年，该市场规模将达到 126.2 亿美元，2026 年至 2031 年的复合年增长率为 10.33%。

功能安全市场-IMG1

强劲的需求源自于日益严格的全球标准和工业4.0的普及，迫使製造商从设计阶段就将安全功能整合到核心自动化平台中。石油、天然气和电力设施事故调查后出台的更严格的法规也推动了这一趋势，而快速的数位化则催生了更多偏爱可程式设计安全逻辑而非硬布线继电器的应用场景。此外，整合功能安全和企业网路安全的需求也使供应商受益。 ISA/IEC 62443 指南进一步强化了这一趋势，该指南将製程安全和网路弹性视为同一领域的两个面向。因此，能够在单一解决方案中检验SIL 合规性和网路安全设计的供应商将获得显着的竞争优势。

全球功能安全市场趋势与洞察

更严格的全球安全法规和标准

IEC 61508 目前是跨产业产品核可的基础，而 ISO 26262 的 2024 年修订版将增加关于人工智慧和机器学习的明确指导，并强制要求在设计阶段整合安全功能。因此，希望进入全球市场的製造商将需要通过 SIL 认证的组件和系统级检验，这将维持对认可测试实验室的稳定需求。同时，欧盟机械指令、OSHA 指令以及日本和中国的同等法规正在加强执法力度。这些因素，加上违规行为处罚的增加，促使企业用整合式认证安全控制器取代独立继电器，以简化审核并加快工厂核准速度。

工业4.0的扩展加速了安全系统集成

随着数位转型将营运数据推向云端，安全功能必须与以乙太网路为基础的网路原生集成，同时保持确定性的回应时间。智慧工厂利用数位双胞胎技术进行预测性维护，并运用人工智慧分析在感测器漂移威胁到安全完整性等级 (SIL) 目标之前进行侦测。这些应用场景受益于支援多种通讯协定并将诊断功能向上游推送至製造执行系统 (MES) 和企业资源计划 (ERP) 层的可程式逻辑。这推动了对灵活的安全 PLC 和软体框架的需求，这些组件和框架能够在保持认证状态的同时进行远端修补。

高昂的实施成本对中小企业的采用构成了挑战。

获得 SIL 3 认证需要严格的第三方测试和文件编制，这将使计划总预算增加 15% 至 25%。许多中小企业推迟升级或选择较低的 SIL 目标，从而减缓了轻工业和离散製造领域的普及。虽然订阅模式有所帮助，但资本密集度仍然是近期成长的主要限制因素，尤其是在当地法规尚不完善的地区。

细分市场分析

到2025年，安全感测器收入将占据功能安全市场最大份额，达到27.62%，这反映了它们在连接物理危害与控制系统方面发挥的关键作用。光学解析度和自诊断能力的不断提升提高了感测器的可靠性，使製造商能够延长验证测试週期并减少停机时间。非接触式感测技术在无尘室和食品级环境中也得到越来越广泛的应用，因为它能最大限度地降低污染风险。

预计到2031年，可程式安全系统的需求将以11.05%的复合年增长率成长，成为所有设备类别中成长最快的。随着工业4.0的兴起，使用者倾向于采用软体可配置逻辑，这种逻辑允许频繁的产品切换，从而无需在控制面板中重新布线。OMRON的Sysmac Studio等平台可将程式设计时间缩短90%，有助于缓解认证工程师短缺的瓶颈。最终控制设备（阀门、致动器和驱动器）的需求也在增长，因为流程工业正在用支援状态监控的SIL认证数位设备取代老旧的机械调速器。整合感测器-控制器软体包简化了检验流程，预计将推动支出从离散组件转向捆绑式解决方案，从而在预测期内强化平台提供者的优势。

到2025年，紧急停车（ESD）系统将占据功能安全市场份额的23.55%，这主要得益于石油、天然气和化学工厂在製程异常发生时需要快速停机。海上平台和液化天然气（LNG）工厂的市场密度最高，因为这些场所拥有高价值资产，且标准严格，需要多层防护。供应商不断增强诊断功能和投票架构，以更少的I/O点实现SIL 3等级，并降低生命週期成本。

随着深水计划越来越多地采用高完整性压力保护系统 (HIPPS) 以避免建造大型火炬塔并减少排放，预计 HIPPS 将以 10.95% 的复合年增长率成长。在北海油田的成功部署已节省了 2,500 万美元的资本支出 (CAPEX)，从而实现了可观的投资收益率 (ROI)。燃烧器管理和涡轮机械控制在电力和炼油行业中保持稳定的需求。同时，受法规要求采用整合火焰、有毒气体和热侦测功能的全覆盖式系统（整合于单一分析面板中）的推动，火灾和气体侦测系统的需求也随之成长。

区域分析

到2025年，欧洲将继续保持在功能安全市场的领先地位，份额达28.40%。这主要得益于欧盟机械指令以及德国、义大利和北欧国家对先进自动化技术的广泛应用。可再生能源和离岸风电的普及速度正在加快，而高价值资产和偏远地区对具备远距离诊断功能的SIL 3级安全中断保护装置提出了更高的要求。

北美紧随其后，这得益于美国职业安全与健康管理局 (OSHA)主导的工人安全计划以及炼油、石化和製药行业强大的生产能力。该地区在安全与网路安全整合方面处于领先地位，这得益于成熟的 IT-OT 整合技术和庞大的认证工程师团队。联邦政府对半导体工厂的奖励策略正在推动符合 IEC 61508 和 ISA/IEC 62443 标准的可程式安全平台的部署。

预计亚太地区将以11.25%的复合年增长率成长至2031年，成为成长最快的地区。中国製造业的持续进步，以及日本在精密机器人领域的投资，正在推动可程式安全PLC和智慧光栅的大规模采购。东南亚国家正在采用订阅制的安全服务模式，以满足日益增长的职场安全需求，而无需大量资本投入。同时，印度新的化学製程安全指南要求新建厂从一开始就按照SIL 2或更高等级的标准进行设计。在中东和非洲地区，沙乌地阿拉伯、卡达和阿联酋的国家石油公司（NOC）和国际石油公司（IOC）的计划正在推动新建液化天然气（LNG）和氢气设施中高完整性製程控制系统（HIPPS）以及先进的火灾和气体侦测系统的标准化，从而推动了市场成长。

其他福利：

  • Excel格式的市场预测（ME）表
  • 3个月的分析师支持

目录

第一章 引言

  • 研究假设和市场定义
  • 调查范围

第二章调查方法

第三章执行摘要

第四章 市场情势

  • 市场概览
  • 市场驱动因素
    • 严格的全球安全法规和标准（IEC 61508、ISO 26262）
    • 工业4.0和工业自动化的扩展
    • 加强石油天然气和电力产业的事故相关监测
    • 功能安全与工业网路安全的融合
    • 推出 SIL 认证的 AI/ML 关闭演算法
    • 中小企业的「安全即服务」订阅模式的兴起
  • 市场限制
    • SIL认证组件和系统的初始成本较高
    • 现有棕地设施维修的复杂性；
    • 註册功能安全工程师短缺
    • 透过OTA进行安全关键软体更新存在不确定性
  • 产业价值链分析
  • 监管环境
  • 技术展望
  • 波特五力分析
    • 供应商的议价能力
    • 买方的议价能力
    • 新进入者的威胁
    • 替代品的威胁
    • 竞争对手之间的竞争
  • 对宏观经济趋势的市场评估

第五章 市场规模与成长预测

  • 依设备类型
    • 安全感应器
    • 安全控制设备/模组/继电器
    • 安全开关
    • 可程式安全系统
    • 紧急停止装置
    • 最终控制设备（阀门、致动器）
    • 其他设备类型
  • 透过安全系统
    • 燃烧器管理系统（BMS）
    • 涡轮机械控制（TMC）系统
    • 高完整性压力保护系统（HIPPS）
    • 火灾和气体监控控制系统
    • 紧急停车系统（ESD）
    • 监控与资料采集（SCADA）系统
    • 分散式控制系统（DCS）
  • 透过服务
    • 测试、检验和认证
    • 设计、工程和维护
    • 培训和咨询服务
  • 按最终用户行业划分
    • 石油和天然气
    • 发电
    • 食品/饮料
    • 製药
    • 车
    • 其他终端用户产业
  • 按地区
    • 北美洲
      • 美国
      • 加拿大
      • 墨西哥
    • 南美洲
      • 巴西
      • 阿根廷
      • 其他南美洲
    • 欧洲
      • 德国
      • 英国
      • 法国
      • 义大利
      • 西班牙
      • 其他欧洲地区
    • 亚太地区
      • 中国
      • 日本
      • 印度
      • 韩国
      • 新加坡
      • 澳洲
      • 马来西亚
      • 亚太其他地区
    • 中东和非洲
      • 中东
        • 沙乌地阿拉伯
        • 阿拉伯聯合大公国
        • 其他中东地区
      • 非洲
        • 南非
        • 埃及
        • 其他非洲地区

第六章 竞争情势

  • 市场集中度
  • 策略趋势
  • 市占率分析
  • 公司简介
    • Rockwell Automation Inc.
    • Emerson Electric Company
    • Honeywell International Inc.
    • ABB Ltd
    • Yokogawa Electric Corporation
    • Schneider Electric SE
    • Siemens AG
    • General Electric Company
    • Omron Corporation
    • SICK AG
    • Panasonic Corporation
    • Pepperl+Fuchs SE
    • Banner Engineering Corporation
    • Pilz GmbH and Co. KG
    • HIMA Paul Hildebrandt GmbH
    • Mitsubishi Electric Corporation
    • Phoenix Contact GmbH and Co. KG
    • Turck GmbH and Co. KG
    • Balluff GmbH
    • IDEC Corporation

第七章 市场机会与未来展望

简介目录
Product Code: 67155

Functional Safety market size in 2026 is estimated at USD 7.72 billion, growing from 2025 value of USD 7.00 billion with 2031 projections showing USD 12.62 billion, growing at 10.33% CAGR over 2026-2031.

Functional Safety - Market - IMG1

Solid demand arises from the way stricter global standards now intersect with Industry 4.0 roll-outs, forcing manufacturers to embed safety functions into core automation platforms from the concept stage. Heightened regulatory enforcement following incident investigations in oil, gas, and power facilities further boosts adoption, while rapid digitalization creates use cases that favor programmable safety logic over hard-wired relays. Vendors also benefit from the need to merge functional safety with enterprise cybersecurity, a trend reinforced by ISA/IEC 62443 guidelines that treat process safety and cyber resilience as two halves of the same discipline. As a result, solution providers that can validate SIL compliance and cyber-secure design in one offering win a clear competitive edge.

Global Functional Safety Market Trends and Insights

Stringent Global Safety Regulations and Standards

IEC 61508 now anchors product approvals across sectors, and the 2024 ISO 26262 update adds explicit AI and machine-learning guidance, forcing design-stage safety integration. Manufacturers seeking global market entry therefore require SIL-rated components and system-level validation, which sustains predictable demand for accredited testing laboratories. At the same time, the EU Machinery Directive, OSHA directives, and comparable rules in Japan and China have raised enforcement intensity. Coupled with rising penalties for non-compliance, these frameworks motivate enterprises to replace standalone relays with integrated, certificate-backed safety controllers to simplify audits and speed plant approvals.

Industry 4.0 Expansion Accelerates Safety System Integration

Digital transformation places operational data in the cloud, so safety functions must now talk natively to Ethernet-based networks while maintaining deterministic response times. Smart factories use digital twins for predictive shutdowns, and AI analytics spot sensor drift before it threatens SIL targets. Such use cases favor programmable logic that can accept multiple protocols and push diagnostics upstream to MES and ERP layers. Demand therefore tilts toward flexible safety PLCs and software frameworks that can be patched remotely without losing certification status.

High Implementation Costs Challenge SME Adoption

Obtaining SIL 3 certification can add 15-25% to total project budgets because of rigorous third-party testing and documentation. Many SMEs defer upgrades or select lower SIL targets, slowing penetration in light industry and discrete manufacturing. While subscription models help, capital intensity remains the leading brake on near-term growth, especially where local enforcement is still maturing.

Other drivers and restraints analyzed in the detailed report include:

  1. Incident-Driven Scrutiny in Oil, Gas, and Power
  2. Integration of Functional Safety with Industrial Cybersecurity
  3. Brown-Field Retrofitting Presents Complex Integration Challenges

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

Revenue from safety sensors accounted for the largest 27.62% share of the functional safety market size in 2025, reflecting their role as the primary link between physical hazards and control systems. Continuous improvements in optical resolution and self-diagnostics increase sensor reliability, letting manufacturers raise proof-test intervals and cut downtime. Adoption also rises in clean-room and food-grade environments where non-contact sensing minimizes contamination risk.

Demand for programmable safety systems is forecast to post an 11.05% CAGR through 2031, the fastest rate among device categories. As Industry 4.0 spreads, users favor software-configurable logic that can adapt to frequent product changeovers without rewiring cabinets. Platforms such as Omron's Sysmac Studio cut programming time by 90%, easing the certified-engineer bottleneck. Final control elements, valves, actuators, and drives, also gain momentum because process industries are replacing aging mechanical governors with SIL-rated digital devices that support condition monitoring. Over the forecast horizon, integrated sensor-controller packages that streamline validation are likely to shift spend away from discrete components toward bundled solutions, reinforcing the trend toward platform providers.

Emergency shutdown (ESD) systems represented 23.55% of the functional safety market share in 2025, anchored in oil, gas, and chemical operations that need rapid isolation during process upsets. Market density is highest on offshore platforms and LNG trains where high-value assets and stricter codes compel multi-layered protection. Vendors continue to enhance diagnostics and voting architectures to meet SIL 3 with fewer I/O points, lowering lifecycle cost.

High-integrity pressure protection systems (HIPPS) are projected to grow at a 10.95% CAGR as deep-water projects adopt them to avoid oversized flare stacks and reduce emissions. Successful deployments on North Sea assets delivered USD 25 million in CAPEX savings, creating a robust ROI case. Burner management and turbomachinery controls maintain steady demand in power and refining, while fire-and-gas systems receive a boost from regulations mandating full coverage models that integrate flame, toxic gas, and heat detection into one analytics dashboard.

The Functional Safety Market Report is Segmented by Device Type (Safety Sensors, Safety Controllers/Modules/Relays, and More), Safety Systems (BMS, TMC, HIPPS, and More), Services (TIC, Design/Engineering/Maintenance, and More), End-User Industry (Oil and Gas, Power Generation, and More), and Geography. The Market Forecasts are Provided in Terms of Value (USD).

Geography Analysis

Europe retained the lead with 28.40% functional safety market share in 2025, underpinned by the EU Machinery Directive and widespread use of advanced automation in Germany, Italy, and the Nordic states. Adoption intensifies in renewable energy and offshore wind, where high-value assets and remote locations demand SIL 3-compliant shutdown devices capable of remote diagnostics.

North America follows closely, supported by OSHA-driven worker-safety programs and extensive refining, petrochemical, and pharmaceutical capacity. The region also pioneers safety-cybersecurity convergence, helped by mature IT-OT integration skills and a deep bench of certified engineers. Federal stimulus for semiconductor fabs reinforces new installations of programmable safety platforms that meet both IEC 61508 and ISA/IEC 62443 requirements.

Asia-Pacific is poised for the fastest 11.25% CAGR to 2031. China's ongoing manufacturing upgrade, alongside Japan's precision robotics investments, spurs heavy purchases of programmable safety PLCs and smart light curtains. Southeast Asian nations adopt subscription-based safety services to meet rising workplace safety expectations without heavy CAPEX, while India's new chemical-process safety guidelines bring green-field plants straight to SIL 2-plus specification levels. Middle East and Africa contribute incremental gains as NOC and IOC projects in Saudi Arabia, Qatar, and the UAE standardize HIPPS and advanced fire-and-gas detection on green-field LNG and hydrogen facilities.

  1. Rockwell Automation Inc.
  2. Emerson Electric Company
  3. Honeywell International Inc.
  4. ABB Ltd
  5. Yokogawa Electric Corporation
  6. Schneider Electric SE
  7. Siemens AG
  8. General Electric Company
  9. Omron Corporation
  10. SICK AG
  11. Panasonic Corporation
  12. Pepperl+Fuchs SE
  13. Banner Engineering Corporation
  14. Pilz GmbH and Co. KG
  15. HIMA Paul Hildebrandt GmbH
  16. Mitsubishi Electric Corporation
  17. Phoenix Contact GmbH and Co. KG
  18. Turck GmbH and Co. KG
  19. Balluff GmbH
  20. IDEC Corporation

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Stringent global safety regulations and standards (IEC 61508, ISO 26262)
    • 4.2.2 Expansion of Industry 4.0 and industrial automation
    • 4.2.3 Heightened incident?related scrutiny in Oil and gas, and power sectors
    • 4.2.4 Integration of functional safety with industrial cybersecurity
    • 4.2.5 Emergence of SIL-certified AI/ML shutdown algorithms
    • 4.2.6 Rise of Safety-as-a-Service subscription models for SMEs
  • 4.3 Market Restraints
    • 4.3.1 High upfront cost of SIL-certified components and systems
    • 4.3.2 Complexity of retrofitting legacy brown-field facilities
    • 4.3.3 Shortage of certified functional safety engineers
    • 4.3.4 Liability ambiguity for OTA safety-critical software updates
  • 4.4 Industry Value Chain Analysis
  • 4.5 Regulatory Landscape
  • 4.6 Technological Outlook
  • 4.7 Porter's Five Forces Analysis
    • 4.7.1 Bargaining Power of Suppliers
    • 4.7.2 Bargaining Power of Buyers
    • 4.7.3 Threat of New Entrants
    • 4.7.4 Threat of Substitutes
    • 4.7.5 Intensity of Competitive Rivalry
  • 4.8 Assessment of Macro-economic Trends on the Market

5 MARKET SIZE AND GROWTH FORECASTS (VALUES)

  • 5.1 By Device Type
    • 5.1.1 Safety Sensors
    • 5.1.2 Safety Controllers/Modules/Relays
    • 5.1.3 Safety Switches
    • 5.1.4 Programmable Safety Systems
    • 5.1.5 Emergency Stop Devices
    • 5.1.6 Final Control Elements (Valves, Actuators)
    • 5.1.7 Other Device Types
  • 5.2 By Safety Systems
    • 5.2.1 Burner Management Systems (BMS)
    • 5.2.2 Turbomachinery Control (TMC) Systems
    • 5.2.3 High-Integrity Pressure Protection Systems (HIPPS)
    • 5.2.4 Fire and Gas Monitoring Control Systems
    • 5.2.5 Emergency Shutdown Systems (ESD)
    • 5.2.6 Supervisory Control and Data Acquisition (SCADA) Systems
    • 5.2.7 Distributed Control Systems (DCS)
  • 5.3 By Services
    • 5.3.1 Testing, Inspection and Certification
    • 5.3.2 Design, Engineering and Maintenance
    • 5.3.3 Training and Consulting Services
  • 5.4 By End-user Industry
    • 5.4.1 Oil and Gas
    • 5.4.2 Power Generation
    • 5.4.3 Food and Beverage
    • 5.4.4 Pharmaceutical
    • 5.4.5 Automotive
    • 5.4.6 Other End-user Industries
  • 5.5 By Geography
    • 5.5.1 North America
      • 5.5.1.1 United States
      • 5.5.1.2 Canada
      • 5.5.1.3 Mexico
    • 5.5.2 South America
      • 5.5.2.1 Brazil
      • 5.5.2.2 Argentina
      • 5.5.2.3 Rest of South America
    • 5.5.3 Europe
      • 5.5.3.1 Germany
      • 5.5.3.2 United Kingdom
      • 5.5.3.3 France
      • 5.5.3.4 Italy
      • 5.5.3.5 Spain
      • 5.5.3.6 Rest of Europe
    • 5.5.4 Asia-Pacific
      • 5.5.4.1 China
      • 5.5.4.2 Japan
      • 5.5.4.3 India
      • 5.5.4.4 South Korea
      • 5.5.4.5 Singapore
      • 5.5.4.6 Australia
      • 5.5.4.7 Malaysia
      • 5.5.4.8 Rest of Asia-Pacific
    • 5.5.5 Middle East and Africa
      • 5.5.5.1 Middle East
        • 5.5.5.1.1 Saudi Arabia
        • 5.5.5.1.2 United Arab Emirates
        • 5.5.5.1.3 Rest of Middle East
      • 5.5.5.2 Africa
        • 5.5.5.2.1 South Africa
        • 5.5.5.2.2 Egypt
        • 5.5.5.2.3 Rest of Africa

6 COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share for key companies, Products and Services, and Recent Developments)
    • 6.4.1 Rockwell Automation Inc.
    • 6.4.2 Emerson Electric Company
    • 6.4.3 Honeywell International Inc.
    • 6.4.4 ABB Ltd
    • 6.4.5 Yokogawa Electric Corporation
    • 6.4.6 Schneider Electric SE
    • 6.4.7 Siemens AG
    • 6.4.8 General Electric Company
    • 6.4.9 Omron Corporation
    • 6.4.10 SICK AG
    • 6.4.11 Panasonic Corporation
    • 6.4.12 Pepperl+Fuchs SE
    • 6.4.13 Banner Engineering Corporation
    • 6.4.14 Pilz GmbH and Co. KG
    • 6.4.15 HIMA Paul Hildebrandt GmbH
    • 6.4.16 Mitsubishi Electric Corporation
    • 6.4.17 Phoenix Contact GmbH and Co. KG
    • 6.4.18 Turck GmbH and Co. KG
    • 6.4.19 Balluff GmbH
    • 6.4.20 IDEC Corporation

7 MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-Space and Unmet-Need Assessment