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市场调查报告书
商品编码
1866723
电控气动比例阀:全球市占率及排名、总收入及需求预测(2025-2031)Electro-Pneumatic Proportional Valves - Global Market Share and Ranking, Overall Sales and Demand Forecast 2025-2031 |
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全球电控气动比例阀市场预计在 2024 年达到 2.4 亿美元,预计到 2031 年将达到 3.28 亿美元,2025 年至 2031 年的复合年增长率为 4.2%。
本报告对近期关税调整和国际战略反制措施对电控气动比例阀跨境产业布局、资本配置模式、区域经济相互依存关係和供应链重组的影响进行了全面评估。
预计到2024年,全球电动比例阀的销售量将达到120万台,平均售价为每台200美元。电控气动比例阀根据控制讯号的大小调节阀芯的面积,从而实现压力调节的技术目标和要求。电控气动比例阀的流量控制主要分为两种:开关控制和连续控制。伺服阀与其他阀门的不同之处在于,它们需要恆定的流量来维持上游控製油路的运行,这会导致显着的能量损失。开关控制允许阀门处于全开或全关状态,流量分别为最大和最小,没有中间状态。连续控制也是可行的:可以根据需要将阀口打开到任意程度,从而控制通过的流量。电控气动比例阀透过电讯号控制气压,可实现气压的连续无段调节,以及远端和可程式控制。
全球领先的电控气动比例阀製造商包括 Aventics(艾默生)、SMC、Marsh Bellofram、ROSS 和 Proportion-Air。全球前五大製造商的市占率超过 51%。主要製造商主要分布在欧洲、北美、中国和日本。按产品类型划分,流量控制是最大的细分市场,市场占有率超过 63%。按应用领域划分,石油化学产业是最大的应用领域,市占率超过 18%,其次是食品饮料产业。
随着工业4.0和智慧製造的推进,电动比例阀在控制系统中的应用不断扩展,尤其是在石油天然气、化学、製药等对自动化程度要求较高的行业。现代工业对能源效率和流体控制精度提出了更高的要求,而电动比例阀因其能够精确控制流量、压力和温度,已成为重要的控制元件。同时,物联网(IoT)的进步和各行业数位转型的推进,正迅速推动包括电动比例阀在内的智慧控制设备的需求成长,尤其是具备整合回馈控制和远端监控功能的高端产品。未来几年,随着工业自动化的持续发展、智慧製造的广泛应用以及对更高能源效率的需求,电动比例阀市场将持续受益。随着技术的进步和智慧技术的融合,市场规模和技术应用将进一步扩大,尤其是在成长潜力巨大的亚太地区。
电动比例阀市场的主要驱动因素包括:
一、技术创新和性能的显着提升
1. 精密控制技术的进步
最佳化的核心参数:采用比例电磁阀和脉宽调变(PWM)技术,实现10-30 N/A的力电流比和微米级位移解析度(10-30 ms动态响应)。 LVDT/霍尔感测器(0.1 μm解析度)结合PID演算法,实现±2%的控制精度和小于5%的滞后补偿。
材料和製程创新:新型材料(例如 60Si2MnA 弹簧钢和硬铬镀层阀芯)提高了耐用性,使阀芯寿命长达 12,000 小时。微米级加工精度(V 形槽设计,流量係数线性变化范围为 0.3 至 0.8)确保了稳定性。
智慧整合:整合的IOLink技术确保在-40°C至125°C的环境温度范围内稳定运行,故障率降低80%。数位液压技术将控制解析度提高到16位,液压变压器+比例阀系统的能源回收效率达到40-60%。
2. 对各种情况的适应能力
恶劣的运作环境:在石油化学工业,多级弹簧设计确保精确控制氢气压力(防爆等级 Ex d IIB T4);在冶金产业,连铸机液压振动系统的切换时间为 30 毫秒。
与新兴技术的融合:与物联网 (IoT) 和数位转型的融合,为智慧製造所需的即时流体动态调整提供了整合回馈控制和远端监控功能。
二、对工业自动化和工业升级的需求
1. 智慧製造将推动核心应用
渗透到主要产业:
汽车领域:用于控制新能源汽车中电池冷却液的流量,以及优化混合动力汽车中机油的流量,从而提高能源效率。
航太:飞行控制系统中的襟翼和升降舵控制需要高精度(5毫秒阶跃响应)和可靠性。
製程工业:在化学和製药行业,比例阀对于精确计量液体和气体至关重要,对压力和温度控制的需求正在推动市场成长。
2. 促进产业发展的政策支持
国家战略方向:中国的「十四五」规划将阀门产业定位为高端製造业,推动向智慧化、节能环保製造转型。各省市均推出政策支持技术创新。例如,福建德信阀门有限公司已研发出耐压超过64兆帕的产品。
三、成本优化及环境法规
1. 大规模生产和在地化
成本降低:感测器的大规模生产降低了价格。汇顶科技和福佳科技等国内供应链的崛起,带动了高端感测器国内产量的增加,促进了中小企业和新兴市场(例如东南亚)采用电动比例阀。
应用场景不断扩展:智慧家庭领域的需求正在快速成长,比例阀作为关键组件,正受益于家庭自动化设备的普及。
2. 环境法规和节能要求
排放减排的需求:全球向低碳经济转型的趋势正在推动汽车和工业自动化领域应用电动比例阀,以降低能耗和排放。例如,液压变压器与比例阀的组合可以达到40-60%的能源回收效率。
推动合规:欧盟「人工智慧指令」等法规促进了生物识别资料的安全性,间接增强了市场对高精度控制设备(例如电动比例阀)的信心。电动比例阀市场呈现持续成长趋势,主要受以下三个因素影响:技术创新与性能突破、工业自动化与产业升级的需求、成本优化、环境保护条例。
本报告旨在按地区/国家、类型和应用对全球电控气动比例阀市场进行全面分析,重点关注总销售量、收入、价格、市场份额和主要企业的排名。
本报告以销售量(千台)和收入(百万美元)为单位,对电控气动比例阀市场规模、估算和预测进行了呈现,以2024年为基准年,并涵盖了2020年至2031年的历史数据和预测数据。透过定量和定性分析,我们帮助读者制定电控气动比例阀的业务/成长策略,评估市场竞争,分析自身在当前市场中的地位,并做出明智的商业决策。
市场区隔
公司
按类型分類的细分市场
应用领域
按地区
The global market for Electro-Pneumatic Proportional Valves was estimated to be worth US$ 240 million in 2024 and is forecast to a readjusted size of US$ 328 million by 2031 with a CAGR of 4.2% during the forecast period 2025-2031.
This report provides a comprehensive assessment of recent tariff adjustments and international strategic countermeasures on Electro-Pneumatic Proportional Valves cross-border industrial footprints, capital allocation patterns, regional economic interdependencies, and supply chain reconfigurations.
In 2024, global sales of electric proportional valves will reach 1.2 million units, with an average selling price of US$200 per unit.The Electro-Pneumatic Proportional Valves are to adjust the cross-sectional area of the valve core according to the size of the control signal, so as to achieve the technological goals and requirements of adjusting the pressure. The flow control of the Electro-Pneumatic Proportional Valves can be divided into two types. One is switch control and the other is continuous control. The difference between the servo valve and other valves is that its energy loss is greater because it requires a certain flow to maintain the work of the pre-stage control oil circuit. One is switch control: either fully open or fully closed, the flow is either maximum or minimum, and there is no intermediate state. The other is continuous control: the valve port can be opened to any opening degree as required, thereby controlling the size of the flow through. The Electro-Pneumatic Proportional Valves control the air pressure through the electric signal, which can realize the continuous and stepless adjustment of the air pressure, and can realize the remote control and program control.
Global key players of electro-pneumatic proportional valves include Aventics (Emerson), SMC, Marsh Bellofram, ROSS, Proportion-Air, etc. Global top five manufacturers hold a share over 51%. The key players are mainly located in Europe, North America, China, and Japan. In terms of product, flow control is the largest segment, with a share over 63%. And in terms of application, the largest application is petrochemical, with a share over 18%, followed by food and beverage.
With the promotion of Industry 4.0 and intelligent manufacturing, the application of electric proportional valves in control systems continues to increase, especially in industries with high automation requirements, such as oil and gas, chemicals, and pharmaceuticals. Modern industry requires higher energy efficiency and precise fluid control, and electric proportional valves have become key components because they can provide precise flow, pressure, and temperature control. At the same time, the advancement of the Internet of Things (IoT) and digital transformation in multiple industries has led to a sharp increase in the demand for intelligent control equipment such as electric proportional valves, especially high-end products with integrated feedback control and remote monitoring functions. The electric proportional valve market will benefit from the continued advancement of industrial automation, the popularization of intelligent manufacturing, and the need to improve energy efficiency in the next few years. With the advancement of science and technology and the integration of intelligent technologies, the market size and technology applications will expand further, especially in the Asia-Pacific region, where the growth potential is significant.
The main drivers of the electric proportional valve market include the following:
I. Technological Innovation and Performance Breakthroughs
1. Precision Control Technology Upgrade
Core Parameter Optimization: Utilizing proportional solenoids and PWM technology, this valve achieves a force-to-current ratio of 10-30 N/A and micron-level displacement resolution (10-30 ms dynamic response). Combined with LVDT/Hall sensors (0.1 μm resolution) and PID algorithms, this valve achieves control accuracy of +-2% and hysteresis compensation of <5%.
Material and Process Breakthroughs: New materials (such as 60Si2MnA spring steel and hard chrome-plated valve cores) enhance durability, achieving a valve core lifespan of up to 12,000 hours. Micron-level machining precision (V-groove design with linearly adjustable flow coefficient from 0.3 to 0.8) ensures stability.
Intelligent Integration: Integrated IOLink technology enables stable operation in an ambient temperature range of -40°C to 125°C, reducing failure rates by 80%. Digital hydraulic technology increases control resolution to 16 bits, and the energy recovery efficiency of the hydraulic transformer + proportional valve system reaches 40%-60%.
2. Multi-Scenario Adaptability
Extreme Operating Conditions: The petrochemical industry uses a multi-stage spring design to achieve precise hydrogen pressure control (explosion-proof Ex d IIB T4); the metallurgical industry achieves 30ms switching in the hydraulic vibration system of continuous casting machines.
Emerging Technology Integration: Integrating with the Internet of Things (IoT) and digital transformation, integrated feedback control and remote monitoring capabilities meet the real-time fluid dynamics adjustments required by smart manufacturing.
II. Industrial Automation and Industrial Upgrading Demand
1. Smart Manufacturing Drives Core Applications
Key Industry Penetration:
Automotive: Used in new energy vehicles for battery coolant flow control and hybrid vehicle oil flow optimization to improve energy efficiency.
Aerospace: Flap and elevator control in flight control systems requires high precision (5ms step response) and reliability.
Process Industries: The chemical and pharmaceutical industries rely on proportional valves for precise liquid/gas metering, with demand for pressure and temperature control driving market growth.
2. Policy Support for Industrial Upgrading
National Strategic Direction: China's 14th Five-Year Plan includes the valve industry in high-end manufacturing, promoting transformation toward intelligent, energy-saving, and environmentally friendly manufacturing. Various provinces and cities have introduced policies to support technological innovation. For example, Fujian Detsen Valve has developed products with pressure resistance exceeding 64 MPa.
III. Cost Optimization and Environmental Regulations
1. Large-Scale Production and Localization
Cost Reduction: Large-scale sensor production has lowered prices. The rise of domestic supply chains (such as Goodix Technology and FocalTech) has enabled the localization of high-end sensors, driving the adoption of electric proportional valves among small and medium-sized enterprises and emerging markets (such as Southeast Asia).
Expanding Application Scenario: Demand in the smart home sector is rapidly growing, and proportional valves, as key components, are benefiting from the widespread adoption of home automation devices.
2. Environmental Regulations and Energy Efficiency Requirements
Energy Conservation and Emission Reduction Demand: The global emphasis on a low-carbon economy is driving the application of electric proportional valves in fields such as automotive and industrial automation, reducing energy consumption and emissions. For example, hydraulic transformer + proportional valve combinations achieve energy recovery efficiencies of 40%-60%.
Compliance Driven: Regulations such as the EU's "AI Directive" promote biometric data security, indirectly increasing market trust in high-precision control equipment (such as electric proportional valves). The electric proportional valve market is showing a sustained growth trend driven by three major factors: technological innovation and performance breakthroughs, industrial automation and industry upgrading needs, and cost optimization and environmental protection regulations.
This report aims to provide a comprehensive presentation of the global market for Electro-Pneumatic Proportional Valves, focusing on the total sales volume, sales revenue, price, key companies market share and ranking, together with an analysis of Electro-Pneumatic Proportional Valves by region & country, by Type, and by Application.
The Electro-Pneumatic Proportional Valves market size, estimations, and forecasts are provided in terms of sales volume (K Units) and sales revenue ($ millions), considering 2024 as the base year, with history and forecast data for the period from 2020 to 2031. With both quantitative and qualitative analysis, to help readers develop business/growth strategies, assess the market competitive situation, analyze their position in the current marketplace, and make informed business decisions regarding Electro-Pneumatic Proportional Valves.
Market Segmentation
By Company
Segment by Type
Segment by Application
By Region
Chapter Outline
Chapter 1: Introduces the report scope of the report, global total market size (value, volume and price). This chapter also provides the market dynamics, latest developments of the market, the driving factors and restrictive factors of the market, the challenges and risks faced by manufacturers in the industry, and the analysis of relevant policies in the industry.
Chapter 2: Detailed analysis of Electro-Pneumatic Proportional Valves manufacturers competitive landscape, price, sales and revenue market share, latest development plan, merger, and acquisition information, etc.
Chapter 3: Provides the analysis of various market segments by Type, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different market segments.
Chapter 4: Provides the analysis of various market segments by Application, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different downstream markets.
Chapter 5: Sales, revenue of Electro-Pneumatic Proportional Valves in regional level. It provides a quantitative analysis of the market size and development potential of each region and introduces the market development, future development prospects, market space, and market size of each country in the world.
Chapter 6: Sales, revenue of Electro-Pneumatic Proportional Valves in country level. It provides sigmate data by Type, and by Application for each country/region.
Chapter 7: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product sales, revenue, price, gross margin, product introduction, recent development, etc.
Chapter 8: Analysis of industrial chain, including the upstream and downstream of the industry.
Chapter 9: Conclusion.