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市场调查报告书
商品编码
1704029
整合电池(CTP、CTB、CTC、CTV)、电池创新技术(2025)Integrated Battery (CTP, CTB, CTC, and CTV)and Battery Innovation Technology Report 2025 |
整合电池技术有两种形式:电池组整合和车身整合。前者体现为CTP(Cell to Pack)技术,而车身整合则以CTB(Cell to Body)/CTV(Cell to Vehicle)、CTC(Cell to Chassis)等形式存在。
电池整合技术将电池单元直接整合到底盘中,延长电动车的续航里程,增加车身刚度,提高驾驶舒适度,并优化车内Z轴空间。据不完全统计,采用该技术的车型(包括已上市和即将上市的车型)已达17款,且其应用领域仍在不断拓展。
CTC、CTB最早应用于零跑步、比亚迪、特斯拉、小鹏等主机厂的车款上。目前,长安、吉利、阿瓦特等车企也正在引进CTB、CTV等整合技术。
2024年4月,吉利正式推出其最新一代自主研发、自产的 "刀片式" 磷酸铁锂电池-宙斯盾匕首电池。该款电池是原有宙斯盾电池安全系统的升级改良版。采用CTB结构,电池作为车辆结构的一部分。它首次亮相于吉利 Galaxy E5。
宙斯盾匕首炮组的特性
内部电池单元和外壳透过结构和导热结构黏合剂黏合在一起,提高了整个封装的模态和扭转刚度。
例如,高强度钢复合材料顶盖、高稳定性 "网格" 框架结构、 "三明治" 结构底部 "装甲" 、极端情况下的快速洩压、双重热电隔离、 "绝缘、引流、传导" 三相融合、电池防火等核心技术,大大提高了电池组的安全性。
2025年3月,零跑车发表CTC 2.0 Plus。 CTC 2.0 Plus相比CTC 2.0在安全性、整合度、智慧化方面都有提升,将率先搭载于2025年4月上市的Leapmoon B10车型。
Leapao CTC 2.0 Plus 有以下更新:
更安全:经过1029项安全测试和128项性能测试,侧面碰撞係数提高50%,底部强度提高20%,即使在极端情况下也不会起火、爆炸或热扩散
整合度更高:无电池包电池底盘一体化设计,九合一超集成电池控制系统,同级可用电量高出19%
更智慧:自适应AI BMS电池管理系统可将电池估算精度提高1%,电池热管理能耗提高30%,并将车辆续航里程提高2%
2025年2月,BMW第六代动力电池将首次亮相,成为全球首款采用大型圆柱形电芯的电池。该系统将首先应用于BMW今年发表的首款下一代车型,以及将于2026年开始量产的中国下一代车型。 BMW大型圆柱电池的工业化量产无疑将加速此类电池的发展,成为创新动力电池技术不断突破的宝贵示范。
根据不完全统计,2024年以来,已有12家电池厂商陆续推出了34项新型电池技术,其中宁德时代推出了7项电池技术,广泛应用于轻型/大型商用车、混合动力车、客车等领域。宁德时代也发表了充电10分钟即可增加350公里续航里程的6C磷酸铁锂电池,并将在未来Ultium准900V的平台上应用。本报告分析中国汽车产业,提供整合电池(CTP、CTB、CTC、CTV等)及电池创新技术的发展现况、配套状况、供应布局等资讯。
Power battery research: 17 vehicle models use integrated batteries, and 34 battery innovation technologies are released
ResearchInChina released Integrated Battery (CTP, CTB, CTC, and CTV)and Battery Innovation Technology Report 2025, which summarizes the development status, installation, supply layout, etc. of integrated batteries (such as CTP, CTB, CTC, and CTV) and battery innovation technologies, and predicts the development trends of integrated batteries and battery innovation technologies.
Integrated battery technologies integrate the battery cells directly into the chassis to increase the range of electric vehicles, enhance body rigidity, improve driving comfort and optimize the Z-axis space in the cabin. According to incomplete statistics, up to 17 models (including those that have been released and planned to be launched) have applied integrated technologies, whose application is constantly deepening.
CTC and CTB were first seen on models of OEMs such as Leapmotor, BYD, Tesla, and Xpeng. Today, car companies such as Changan, Geely, and Avatr have also released their CTB, CTV and other integration technologies.
In April 2024, Geely officially unveiled the latest generation of self-developed and self-produced "blade-type" LiFePO4 batteries: the Aegis Dagger Battery. This battery is further upgraded and iterated on the basis of the original Aegis battery safety system. It adopts CTB and uses the battery as part of the body structure. It was first installed on the Geely Galaxy E5.
The Aegis Dagger Battery has the following features:
The internal battery cell and shell are integrated through structural glue and thermally conductive structural glue, which improves the modal and torsional stiffness of the entire package;
For example, core technologies such as the high-strength steel composite top cover, the highly stable "grid" frame structure, the bottom "armor" of the "sandwich" structure, rapid pressure relief in extreme situations, double thermal and electric separation, the three-phase fusion of "isolation, drainage and conduction", and battery fire prevention have greatly improved the safety of the battery pack.
In March 2025,Leapmotor released CTC 2.0 Plus. CTC 2.0 Plus has improved safety, integration, and intelligence compared to CTC 2.0, and will first land on Leapmoon B10 which is to be launched in April 2025.
Leapao CTC 2.0 Plus has the following upgrades:
Safer: Six-fold ("source + vision + isolation + barrier + evacuation + cooling") safety design; 1,029 safety tests and 128 performance tests; 50% higher side impact coefficient; 20% higher bottom strength; no fire, no explosion, and no heat spread in extreme cases;
More integrated: Integrated design of battery chassis without battery pack; 9-in-1 ultra-integrated battery control system; 19% more power available in the same class;
Smarter: The adaptive AI BMS battery management system can improve battery estimation accuracy by 1%, battery thermal management energy consumption by 30%, and vehicle range by 2%.
In February 2025, BMW's sixth-generation power battery debuted globally, using large cylindrical cells for the first time. It is planned to be first applied to BMW's first next-generation model to be unveiled this year, as well as the Chinese next-generation models that will be mass-produced from 2026. BMW's upcoming industrial mass production of large cylindrical batteries will undoubtedly fuel the development of such batteries, and also provide a valuable demonstration for the continued breakthroughs in innovative power battery technologies.
According to incomplete statistics, 12 battery suppliers have successively released 34 new battery technologies since 2024, of which CATL has unveiled 7 battery technologies, which are widely used in light/heavy commercial vehicles, hybrid vehicles, buses and other models. CATL has also launched a 6C LiFePO4 battery, which can provide an additional 350 kilometers of range for vehicles in just 10 minutes of charging and will be installed on the Ultium quasi-900V platform in the future.
As battery manufacturers and OEMs have deployed high-rate battery technologies, batteries have continued to iterate and break through in the field of ultra-fast charging, evolving from 6C to 10C. For example, CATL launched a 6C LiFePO4 battery, SVOLT Energy released a 6C supercharged battery and Fengxing Short Blade Battery (supercharged version), and EVE unveiled the 6C Omnicel cylindrical battery. OEMs such as FAW and Chery have also actively dabbled in the arena, especially the flash charging battery released by BYD in March this year has a charge and discharge rate of 10C, constantly breaking the industry's upper limit.
For example, in order to completely alleviate users' anxiety about charging, BYD's "flash charging battery" is comparable to "refueling" in charging speed. From the positive electrode to the negative electrode of the battery, it builds an ultra-high-speed ion channel in all directions, reducing the internal resistance of the battery by 50% with the charging current of 1000A and the charging rate of 10C. With the support of 1,000V and 1,000A, the charging power can reach 1 megawatt (1000kW), a 10-second charging offers a range up to 20 kilometers, and a 5-minute flash charging enables a range of 400 kilometers. In terms of performance, the single-module single-motor power reaches 580kW, and the maximum speed exceeds 300km/h. The "flash charging battery" was first available on Han L and Tang L which are expected to be officially launched in April.
Batteries tailored for PHEVs and EREVs aim to balance battery-electric range and fast recharging. In order to meet users' needs for daily commuting and long-distance mobility, such batteries not only should support high power output, but also must have fast charging and long lifespan. Given this, power battery manufacturers such as CATL, SVOLT Energy, and CALB are vigorously developing and launching special batteries for PHEVs and EREVs.
In January 2024, CATL released the Freevoy Super Hybrid Battery for the first time with Avatr 12. It plans to apply it to nearly 30 PHEV and EREV models from Geely, Chery, GAC, and Voyah in 2025. In July 2024, SVOLT Energy released the 800V 4C Dragon Scale Armor hybrid battery for PHEVs, which will be mass-produced in July 2025. In January 2025, SVOLT Energy released two types of batteries for PHEVs and EREVs, namely off-road batteries (for plug-in hybrid, extended-range off-road vehicles) and HEV batteries (for commercial vehicles and passenger cars). off-road batteries have been mass-produced and first installed on Tank 500 Hi4-Z.
Preface
Definition