结构泡棉市场规模、份额、成长分析（按材料、添加剂、应用和地区划分）－2025-2032年产业预测

全球结构泡棉市场预计到 2023 年将达到 370 亿美元，从 2024 年的 388.1 亿美元成长到 2032 年的 569.1 亿美元，在预测期（2025-2032 年）内复合年增长率为 4.9%。

全球结构泡棉市场正经历显着成长，主要驱动力来自汽车和运输业对轻量材料的需求。製造商正以PP、PE、ABS和PC等发泡材料取代传统的金属和固态塑胶来製造各种零件，从而确保最佳的刚度重量比和抗衝击性，进而提升燃油效率和电动车的性能。在建筑领域，结构泡棉被用于节能面板和系统，实现快速安装、低维护成本并符合能源标准。此外，结构泡棉在工业包装解决方案中也越来越受欢迎，其轻巧耐用的特性有助于降低物流成本。製造商还采用低压发泡射出成型来製造大型一体式零件，从而实现经济高效的模组化设计。

全球结构泡棉市场驱动因素

全球结构泡棉市场的主要成长动力来自汽车和电动车产业转型为更轻、更有效率的材料。随着製造商在追求减轻重量的同时提升功能性和能源效率，结构泡沫正成为传统金属和固态塑胶的理想替代品。这项转变涉及利用成熟的聚丙烯和聚乙烯平台，将泡沫芯材融入大规模生产流程。这些材料不仅具有成熟的加工性能，而且可回收利用，使其适用于包括座椅底座、内饰板、空调外壳和底盘部件在内的各种应用，从而促进永续性。

全球结构泡沫市场限制因素

全球结构泡沫市场面临一些限制因素，阻碍了其广泛应用。其中一个关键挑战是低压发泡的可能性，这可能导致泡孔结构不均匀、成型週期延长以及成型过程中出现表面旋纹。这些问题使得在不增加表面处理工程和严格製程控制的情况下，难以实现高精度公差或获得美观的表面效果。这增加了製造成本，并可能限制结构泡棉在高规格应用中的使用，尤其是在大尺寸模具中，这些应用需要一致的形状、光滑的表面和可靠的机械性能。

全球结构泡沫市场趋势

在全球环保意识日益增强和监管要求不断提高的推动下，全球结构泡沫市场正经历着向高回收和生物基材料的显着转变。品牌和建筑规范都在强调永续性，强制要求揭露回收成分，并实施环境产品声明 (EPD)，同时严格限制挥发性有机化合物 (VOC) 的排放。加工技术的创新使製造商能够在保持产品完整性的同时利用回收材料，从而生产更大、更厚的结构泡沫部件，适用于包括建筑在内的各种应用。这一趋势不仅提高了刚度重量比和尺寸稳定性等性能指标，而且符合全球脱碳目标，使永续性成为市场发展的关键驱动因素。

目录

介绍

• 调查目标
• 调查范围
• 定义

调查方法

• 资讯收集
• 二手资料和一手资料方法
• 市场规模预测
• 市场假设与限制

执行摘要

• 全球市场展望
• 供需趋势分析
• 细分市场机会分析

市场动态与展望

• 市场概览
• 市场规模
• 市场动态
  • 驱动因素和机会
  • 限制与挑战
• 波特分析

关键市场考察

• 关键成功因素
• 竞争程度
• 重大投资机会
• 市场生态系统
• 市场吸引力指数（2024）
• PESTEL 分析
• 总体经济指标
• 价值链分析
• 定价分析

全球结构泡棉市场规模（按材料和复合年增长率划分）（2025-2032 年）

• 市场概览
• 聚丙烯（PP）
• 聚乙烯（PE）
• 丙烯腈丁二烯苯乙烯（ABS）
• 聚苯乙烯（PS）
• 聚碳酸酯（PC）
• 聚氨酯（PU）

全球结构泡棉市场规模（按添加剂和复合年增长率划分）（2025-2032 年）

• 市场概览
• 阻燃剂
• 抗氧化剂
• 紫外线稳定剂
• 着色剂
• 增强剂/填充剂

全球结构泡棉市场规模（按应用和复合年增长率划分）（2025-2032 年）

• 市场概览
• 建筑/施工
• 汽车与运输
• 物料输送和包装
• 电气和电子
• 家用电器/消费品
• 医疗设备

全球结构泡棉市场规模及复合年增长率（2025-2032）

• 北美洲
  • 美国
  • 加拿大
• 欧洲
  • 德国
  • 西班牙
  • 法国
  • 英国
  • 义大利
  • 其他欧洲地区
• 亚太地区
  • 中国
  • 印度
  • 日本
  • 韩国
  • 亚太其他地区
• 拉丁美洲
  • 巴西
  • 其他拉丁美洲地区
• 中东和非洲
  • 海湾合作委员会国家
  • 南非
  • 其他中东和非洲地区

竞争资讯

• 前五大公司对比
• 主要企业的市场定位（2024 年）
• 主要市场参与者所采取的策略
• 近期市场趋势
• 公司市占率分析（2024 年）
• 主要企业公司简介
  • 公司详情
  • 产品系列分析
  • 依业务板块进行公司股票分析
  • 2022-2024年营收年比比较

主要企业简介

• BASF SE（Germany）
• Covestro AG（Germany）
• The Dow Chemical Company（USA）
• Huntsman Corporation（USA）
• Evonik Industries AG（Germany）
• SABIC（Saudi Arabia）
• Armacell International SA（Luxembourg）
• Recticel NV/SA（Belgium）
• Rogers Corporation（USA）
• Arkema（France）
• Gurit（Switzerland）
• Diab International AB（Sweden）
• Synthos SA（Poland）
• Sekisui Alveo AG（Switzerland）
• JSP Corporation（Japan）
• DuPont（USA）
• One Plastic Group（UK）
• Nova Chemicals Corporation（Canada）
• Woodbridge（Canada）
• Polycel Structural Foam Inc.（USA）

结论与建议

Global Structural Foam Market size was valued at USD 37.0 billion in 2023 and is poised to grow from USD 38.81 billion in 2024 to USD 56.91 billion by 2032, growing at a CAGR of 4.9% during the forecast period (2025-2032).

The global structural foam market is experiencing significant growth, primarily driven by the demand for lightweight materials in the automotive and transportation industries. Manufacturers seek to enhance fuel efficiency and the performance of electric vehicles by substituting traditional metals and solid plastics with foamed materials like PP, PE, ABS, and PC for various components, ensuring optimal stiffness-to-weight ratios and impact resistance. The building and construction sector remains the largest consumer of structural foam, utilizing it for energy-efficient panels and systems that provide fast installation and low-maintenance, compliant with energy codes. Additionally, structural foam is gaining traction in industrial packaging solutions, offering lighter yet durable options that reduce logistics costs. Manufacturers are also adopting low-pressure foam injection for creating large, integrated parts, enabling cost-effective modular designs.

Top-down and bottom-up approaches were used to estimate and validate the size of the Global Structural Foam market and to estimate the size of various other dependent submarkets. The research methodology used to estimate the market size includes the following details: The key players in the market were identified through secondary research, and their market shares in the respective regions were determined through primary and secondary research. This entire procedure includes the study of the annual and financial reports of the top market players and extensive interviews for key insights from industry leaders such as CEOs, VPs, directors, and marketing executives. All percentage shares split, and breakdowns were determined using secondary sources and verified through Primary sources. All possible parameters that affect the markets covered in this research study have been accounted for, viewed in extensive detail, verified through primary research, and analyzed to get the final quantitative and qualitative data.

Global Structural Foam Market Segments Analysis

Global Structural Foam Market is segmented by Material, Additives, Applications and region. Based on Material, the market is segmented into Polypropylene (PP), Polyethylene (PE), Acrylonitrile Butadiene Styrene (ABS), Polystyrene (PS), Polycarbonate (PC) and Polyurethane (PC). Based on Additives, the market is segmented into Flame Retardants, Antioxidants, UV Stabilisers, Colourants and Reinforcements/Fillers. Based on Applications, the market is segmented into Building & Construction, Automotive & Transportation, Material Handling & Packaging, Electrical & Electronics, Appliances & Consumer Products and Medical Devices. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.

Driver of the Global Structural Foam Market

The Global Structural Foam market is experiencing significant growth driven by the automotive and electric vehicle industries' shift towards lighter, more efficient materials. As manufacturers seek to reduce weight while enhancing functionality and energy efficiency, structural foams are becoming the preferred alternative to traditional metals and solid plastics. This transition includes the incorporation of foam core compositions into high-volume production programs, leveraging established polypropylene and polyethylene platforms. These materials not only offer known processing capabilities but also possess recyclable properties, making them suitable for various applications such as seat bases, interior panels, HVAC housings, and underbody components, thereby promoting sustainability.

Restraints in the Global Structural Foam Market

The Global Structural Foam market faces certain limitations that hinder its broader application. One significant challenge is the potential for low-pressure foaming, which can lead to non-uniform cell structures, extended cycle times, and surface swirl patterns during the molding process. These issues make it difficult to attain precise tolerances or achieve aesthetically pleasing finishes without additional finishing processes or stringent process control. This adds to production costs and may constrain the use of structural foams in high-specification applications that demand consistent morphologies and smooth surfaces, as well as reliable mechanical performance, particularly in larger format molds.

Market Trends of the Global Structural Foam Market

The Global Structural Foam market is experiencing a significant shift towards higher recycled content and bio-based materials, driven by increasing environmental awareness and regulatory demands. Brands and building codes are placing greater emphasis on sustainability, requiring the disclosure of recycled content and implementation of Environmental Product Declarations (EPDs) alongside stringent VOC limits. Innovations in processing techniques enable manufacturers to maintain product integrity while utilizing recyclate, resulting in larger and thicker structural foam components suitable for diverse applications, including construction. This trend not only enhances performance characteristics such as stiffness-to-weight and dimensional stability but also aligns with global decarbonization efforts, making sustainability a key market driver.

Table of Contents

Introduction

• Objectives of the Study
• Scope of the Report
• Definitions

Research Methodology

• Information Procurement
• Secondary & Primary Data Methods
• Market Size Estimation
• Market Assumptions & Limitations

Executive Summary

• Global Market Outlook
• Supply & Demand Trend Analysis
• Segmental Opportunity Analysis

Market Dynamics & Outlook

• Market Overview
• Market Size
• Market Dynamics
  • Drivers & Opportunities
  • Restraints & Challenges
• Porters Analysis
  • Competitive rivalry
  • Threat of substitute
  • Bargaining power of buyers
  • Threat of new entrants
  • Bargaining power of suppliers

Key Market Insights

• Key Success Factors
• Degree of Competition
• Top Investment Pockets
• Market Ecosystem
• Market Attractiveness Index, 2024
• PESTEL Analysis
• Macro-Economic Indicators
• Value Chain Analysis
• Pricing Analysis

Global Structural Foam Market Size by Material & CAGR (2025-2032)

• Market Overview
• Polypropylene (PP)
• Polyethylene (PE)
• Acrylonitrile Butadiene Styrene (ABS)
• Polystyrene (PS)
• Polycarbonate (PC)
• Polyurethane (PC)

Global Structural Foam Market Size by Additives & CAGR (2025-2032)

• Market Overview
• Flame Retardants
• Antioxidants
• UV Stabilisers
• Colourants
• Reinforcements/Fillers

Global Structural Foam Market Size by Applications & CAGR (2025-2032)

• Market Overview
• Building & Construction
• Automotive & Transportation
• Material Handling & Packaging
• Electrical & Electronics
• Appliances & Consumer Products
• Medical Devices

Global Structural Foam Market Size & CAGR (2025-2032)

• North America (Material, Additives, Applications)
  • US
  • Canada
• Europe (Material, Additives, Applications)
  • Germany
  • Spain
  • France
  • UK
  • Italy
  • Rest of Europe
• Asia Pacific (Material, Additives, Applications)
  • China
  • India
  • Japan
  • South Korea
  • Rest of Asia-Pacific
• Latin America (Material, Additives, Applications)
  • Brazil
  • Rest of Latin America
• Middle East & Africa (Material, Additives, Applications)
  • GCC Countries
  • South Africa
  • Rest of Middle East & Africa

Competitive Intelligence

• Top 5 Player Comparison
• Market Positioning of Key Players, 2024
• Strategies Adopted by Key Market Players
• Recent Developments in the Market
• Company Market Share Analysis, 2024
• Company Profiles of All Key Players
  • Company Details
  • Product Portfolio Analysis
  • Company's Segmental Share Analysis
  • Revenue Y-O-Y Comparison (2022-2024)

Key Company Profiles

• BASF SE (Germany)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Covestro AG (Germany)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• The Dow Chemical Company (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Huntsman Corporation (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Evonik Industries AG (Germany)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• SABIC (Saudi Arabia)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Armacell International S.A. (Luxembourg)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Recticel NV/SA (Belgium)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Rogers Corporation (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Arkema (France)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Gurit (Switzerland)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Diab International AB (Sweden)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Synthos S.A. (Poland)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Sekisui Alveo AG (Switzerland)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• JSP Corporation (Japan)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• DuPont (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• One Plastic Group (UK)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Nova Chemicals Corporation (Canada)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Woodbridge (Canada)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Polycel Structural Foam Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments

Conclusion & Recommendations