市场调查报告书
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全球浸渍树脂市场:到 2028 年的预测——按类型、树脂类型、耐热等级、应用、最终用户和地区分析Impregnating Resins Market Forecasts to 2028 - Global Analysis By Type, By Resin Type, By Thermal Class, By Application, By End User and By Geography |
根据 Stratistics MRC,全球浸渍树脂市场将在 2022 年达到 14.98 亿美元,到 2028 年达到 22.481 亿美元,预测期内復合年增长率为 7%。预计将增长在
在製造领域,浸渍树脂和金属搪瓷都用于製造变压器、电机和发电机。 需要绕组、迭片芯和浸渍树脂的绝缘材料是电气工业中使用的各种组件中的一部分。
根据半导体行业协会 (SIA) 的数据,2021 年 11 月全球半导体行业销售额将达到 497 亿美元,比 2020 年 11 月的 402 亿美元增长 23.5%,从 2021 年 10 月的 402 亿美元增至 2021 年 10 月的 490 亿美元2021 年 10 月增长 1.5%
市场动态
驱动程序
汽车产量的增加和对高效绝缘工艺的需求
对具有最高功率密度和低噪音的长寿命发动机的需求不断增加,这推动了浸渍树脂的快速采用。 浸渍树脂为滴浸和滚浸浸渍提供单组分和双组分、低粘度、高耐热等级的解决方案。 这些选项适用于大多数用于製造汽车零件的常见工艺。 浸渍树脂(通常称为二次绝缘)对于实现机械稳定性、气候保护和电绝缘至关重要。 它被广泛用于许多汽车零部件的生产,如电机、汽车零部件和电器零部件。 此外,浸渍树脂还可以改善铜绕组和线圈的散热、机械稳定性以及涂层保护免受环境因素的影响。
抑製剂
优质原料成本高
新兴国家/地区汽车和电气行业的增长预计会推动需求增长和降低质量标准,从而创造新的市场机会。 由于原材料成本的波动,提高浸渍树脂的质量很困难。 例如,由于原材料价格波动,巴斯夫被迫将欧洲所有浸渍树脂的价格大幅提高每吨29.93美元。 短缺导致的意外变化会影响客户和供应商。 由于优质原材料价格高昂,供应商更愿意使用低檔原材料。 预计这些因素将阻碍预测期内的市场增长。
机会
浸渍树脂用途的扩大
通过将电 UV 和热浸工艺与无单体和低排放树脂相结合,可以实现高效率和可操作性。 此外,随着电动汽车的普及和产量的增加,浸渍树脂以其优异的性能和具有竞争力的价格而被广泛使用。 汽车和电子行业的许多公司使用可再生原材料生产浸渍树脂。 因此,人们非常重视製造低排放浸渍树脂,使标准电机设计运行温度更低,从而使电机製造商能够生产效率更高、体积更小的电机,进而推动市场增长。
威胁
溶剂型树脂总成本增加、效率低下
浸渍树脂的使用增加了最终生产成本,从而增加了最终产品的成本。 采用具有与浸渍树脂相同的绝缘性能的更便宜的替代品的趋势越来越明显。 溶剂型浸渍树脂的耐热性较差,因此性能较差,可能成为市场增长的製约因素。 此外,溶剂型树脂的性能质量可能会在外部环境中恶化。
COVID-19 的影响
由于大流行导致汽车行业等终端用户行业的需求减少,COVID-19 对浸渍树脂的整体增长产生了重大影响。 2020年,汽车行业萎缩约19%,总产量从2019年的1089万多辆下降到882万辆。 结果,生产率显着下降,这对浸渍树脂的市场增长产生了负面影响。 此外,其他製造业的生产率也在下降。
预计在预测期内无溶剂树脂细分市场规模最大
由于维护二次绝缘的需求不断增加,无溶剂部分预计在预测期内将获得最大的收入份额。 无溶剂树脂用于温度等级200以下的中高压设备、直流设备、电磁线圈、变压器、电动机等电机绕组。 此外,电气设备製造商经常使用无溶剂浸渍树脂来快速、彻底地浸渍旋转设备。 此外,浸渍树脂由于其组成稳定性、低介质损耗、粘合强度和易于製备而被用于电子製造厂的广泛应用。
预计在预测期内酚醛树脂细分市场的复合年增长率最高
由于对具有良好隔热性、低密度和良好耐用性的产品的需求,预计酚醛行业在预测期内将在全球市场上实现利润丰厚的增长。 一种经济实惠的结构粘合剂是苯酚-甲醛缩合物,一种通过苯酚或取代苯酚与甲醛反应製成的合成聚合物。 它还在电路板的製造中发挥重要作用,并经常用于生产台球桿、涂料、粘合剂和实验室柜檯等模塑製品。 此外,在酸溶液中使用酚醛树脂显着减缓了碳钢的腐蚀降解速度。
市场份额最高的地区
亚太地区在预测期内将在全球范围内增长,因为KYOCERA和Showa Denko K.K.等主要市场参与者的业务不断增长,这刺激了市场的收入增长。预计亚太地区将占全球最大的收入份额市场。 此外,中国和日本等国家正在增加家用电器和电子元件的生产,增加了对浸渍树脂的需求,以实现出色的电绝缘性。 此外,由于监管机构实施严格的减排法规,对高质量电气元件的需求不断增加,这也是推动市场收入增长的关键因素。
复合年增长率最高的地区
由于工业数量的增加和技术的进步,预计北美地区在预测期内将出现快速增长。 影响市场收入增长的其他因素包括北美长期存在的工业基础和对树脂增强玻璃纤维不断增长的需求。 此外,政府对浸渍树脂在电气绝缘、改进传热和电气元件的灯丝缠绕等应用中的使用提供了大量资金,从而增加了这些材料的使用。 此外,该地区老化的输配电基础设施的更换预计将增加对浸渍树脂的需求。
主要发展
2019 年 6 月,AEV 收购了匈牙利製造商 Korax Kft 100% 的股份。 用于电气和电子行业的环氧树脂和聚氨酯浇铸树脂的製造商。
2018 年 10 月,KYOCERA宣布将在神奈川县开始建设生产工厂,并于 2020 年 4 月开业。 据报导,该工厂将使公司用于半导体、数字设备、汽车电子和能源产品的导电和绝缘浆料的产能提高 50%。
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根据产品组合、地理分布和战略联盟对主要参与者进行基准测试
According to Stratistics MRC, the Global Impregnating Resins Market is accounted for $1498.0 million in 2022 and is expected to reach $2248.1 million by 2028 growing at a CAGR of 7% during the forecast period. In the manufacturing sector, impregnating resins and metal enamels are both used in the production of transformers, motors, and generators. Wire windings, laminated cores, and insulating materials requiring impregnating resins are some of the various parts used in the electrical industry.
According to the Semiconductor Sector Association (SIA), worldwide semiconductor industry sales totaled USD 49.7 billion in November 2021, up by 23.5% from USD 40.2 billion in November 2020 and 1.5% higher than USD 49.0 billion in October 2021.
Market Dynamics:
Driver:
Rising automotive production and need for efficient insulation processes
The increasing demand for long-lasting engines with the highest power density and the lowest noise emissions has resulted in a rapid adoption of impregnating resins. Impregnating resins offer one- and two-component, low-viscosity, high-thermal-class solutions for trickle and roll-dip impregnation. These options are appropriate for the majority of common processes used to create automotive parts. In order to provide mechanical stability, climate protection, and electrical insulation, impregnating resins-often referred to as secondary insulators-are essential. It is widely used in the manufacture of many automotive components, including motors, automotive and electrical components. Moreover, impregnating resins also provide better heat dissipation for copper windings and coils, mechanical stability, and coating protection from environmental factors.
Restraint:
High cost of premium quality raw materials
Through increased demand and a lowering of quality standards, the growth of the automotive and electric industries in developing nations is planning to open up new market opportunities. Improving the quality of impregnating resins is challenging due to fluctuating raw material costs. For instance, BASF was forced to abruptly increase the price of all of its impregnating resins in Europe by USD 29.93 per metric tonne as a result of changes in the price of raw materials. Unexpected changes resulting from shortages could have an impact on both customers and suppliers. Due to the high price of high-quality raw materials, suppliers prefer to use lower-grade raw materials. Over the course of the projection period, these factors are anticipated to impede market growth.
Opportunity:
Increasing adoption of impregnating resins
By combining electrical UV and hot dipping processes with monomer-free or low-emission resins, solutions that are highly effective and operate at a high level are produced. Additionally, as EV usage and production have increased, impregnating resins have been widely used because they offer superior performance at competitive prices. For the production of impregnating resins, many companies in the automotive and electronics industries use renewable raw materials. Therefore, they are focusing on creating low-emission impregnating resins that will allow motor manufacturers to produce more efficient and smaller motors by allowing standard design motors to run at lower temperatures, which is anticipated to propel market growth.
Threat:
Increased total cost and low efficiency of solvent-based resins
The final cost of production and eventually the cost of the finished product rise as a result of the use of impregnating resins. There is a rising trend to adopt alternative, more affordable methods of providing the same insulation as impregnating resins, but at a lower cost. Due to the inferior heat resistance of solvent-based impregnating resins compared to their counterparts, which results in their poor performance, this may restrict market growth. There are also concerns about solvent-based resins in the external environment, which results in diminished performance quality.
COVID-19 Impact:
Due to the decline in demand for end-user industries like the automotive industry and other industries due to the pandemic, COVID-19 had a significant impact on the overall growth of impregnating resins. In 2020, the automotive industry experienced a decline of about 19%, and the total number of vehicles produced fell to 8.82 million from over 10.89 million in 2019. As a result, the growth of the market for impregnating resins has been negatively impacted by a significant decrease in production rates. The output rates of the other manufacturing sectors have also decreased.
The solvent less resins segment is expected to be the largest during the forecast period
Because of the increasing demand for maintaining secondary insulation, the solventless segment is anticipated to experience the largest revenue share during the forecast period. Up to temperature class 200, solventless resins are used to coat the electrical machine windings of medium-voltage equipment, direct current equipment, electromagnetic coils, potential transformers, and traction motors, among others. Additionally, to enable quick and thorough impregnation of rotating machines, manufacturers of electrical equipment frequently use solventless impregnating resins. Moreover, impregnating resins are also used in a variety of applications by electronic component manufacturing facilities because of their superior composition stability, low medium loss, bonding strength, and simplicity of preparation.
The phenol formaldehyde resins segment is expected to have the highest CAGR during the forecast period
Owing to the demand for products with good thermal insulation, low density, and exceptional durability, the phenol formaldehyde segment is anticipated to have lucrative growth in the global market over the forecast period. One of the affordable structural adhesives is a phenol-formaldehyde condensation product, which is a synthetic polymer made by reacting phenols or substituted phenols with formaldehyde. They also serve as a crucial component in the production of circuit boards and are frequently used in the production of moulded products like pool cues, coatings, adhesives, and lab counters. Additionally, the rate of corrosion-induced deterioration of carbon steel was significantly slowed by the use of phenol-formaldehyde resins in acid solutions.
Region with largest share:
Because of the growing presence of significant market players, including Kyocera Corporation and Showa Denko K.K., among others, which are fueling market revenue growth, the Asia Pacific region is anticipated to account for the largest revenue share in the global market during the forecast period. Additionally, the demand for impregnated resins to provide superior electrical insulation has increased due to countries like China and Japan's increased production of household appliances and electronic components. Another significant factor driving market revenue growth is the increase in demand for high-quality electrical components as a result of the implementation of strict regulations by regulators to reduce emissions.
Region with highest CAGR:
Due to a rising number of industries and technological advancements, the North American region is anticipated to grow at a rapid pace during the forecast period. Other factors influencing the growth of the market's revenue include the long-standing industrial base in North America and the rising demand for fibreglass reinforced with resin. Additionally, there is high government funding available for the use of impregnated resins in applications like electrical insulation, improved heat transfer, and filament winding in electrical components, which has led to an increase in the use of these materials. Moreover, it is anticipated that replacement of the region's outdated transmission and distribution infrastructure will increase demand for impregnating resins.
Key players in the market
Some of the key players in Impregnating Resins market include Axalta Coating Systems, 3M, ALTANA, Bodo Moller Chemie GmbH, Vuki A.S., Kyocera Corporation, Von Roll Holding AG, Hitachi Chemical Co., Ltd., Wacker Chemie AG, Robnor ResinLab Ltd, Momentive, Huntsman International LLC, Sichuan EM Technology Co. Ltd, AEV Ltd and Polycast Industries Inc.
Key Developments:
In June 2019, AEV Company acquired the whole 100% equity shares of a Hungarian manufacturer, Korax Kft. They are manufacturers of Epoxy and Polyurethane Casting resins used for the electrical and electronic industry.
In October 2018, Kyocera Corporation announced that they will begin the construction of their manufacturing plant in Kanagawa, Japan, and open the facility in April 2020. The facility reportedly will increase the company's capacity by 50% for conductive and insulation pastes utilized in semiconductors, digital devices, automotive electronics, and energy products, among others.
Types Covered:
Resin Types Covered:
Thermal Classes Covered:
Applications Covered:
End Users Covered:
Regions Covered:
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Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances