市场调查报告书
商品编码
1250797
到 2028 年的火花等离子烧结市场预测——按报价、应用、最终用户和地区进行的全球分析Spark Plasma Sintering Market Forecasts to 2028 - Global Analysis By Offering, Application, End User and By Geography |
根据 Stratistics MRC 的数据,预计到 2022 年全球火花等离子烧结市场将达到 13 亿美元,并在 2028 年达到 19 亿美元,预测期内增长 6.5%。以復合年增长率增长
火花等离子烧结 (SPS) 是一种压力辅助脉衝电流工艺,其中将粉末样品装入导电模具中并在单轴压力下烧结。 放电等离子烧结 (SPS) 也称为场辅助烧结技术 (FAST)。 当加压时,它通常用于使用直流 (DC) 脉衝电流激活来巩固或合成材料。 这种方法可以在几分钟内完成,而传统烧结则需要数小时。 可以将緻密材料烧结成超细或纳米级颗粒图案,样品的加热和冷却非常迅速,不需要加热设备。 它是实验室用来製备生物材料的烧结方法之一。
根据中国汽车工业协会 (CAAM) 的数据,到 2021 年,中国将售出超过 290 万辆纯电动汽车,与 2020 年相比增长 162%。 此外,同年中国售出约60.3万辆插电式混合动力汽车,较2020年增长140%。
先进技术
工业界对开发基于强大电流强度的技术非常感兴趣。 热压烧结和热等静压等最先进的工艺可实现简单的操作和精确的能源管理。 它的高性能,如速度、可重复性、安全性和可靠性,正在推动市场。
只能创建简单的对称形状
由于放电等离子烧结的设计,只能将颗粒製成基本形状。 对于復杂的几何形状,单轴压制导致的密度不均匀是首要问题。 没有一种材料适用于所有形状。 这些因素阻碍了市场的增长。
增加对创新材料的采用
SPS 已成为製造溅射靶材、热电材料、金属-金刚石复合材料、弥散强化材料、超细晶材料等的创新方法。 由于可用性和製造成本的下降,新金属、工业和消费复合材料以及陶瓷等创新材料正在推动使用量的增加和市场的扩张。
需要昂贵的脉衝直流发电机
SPS 使用单轴力和脉衝(开/关)直流电 (DC) 在低压下高速固结粉末。 然而,直流发电机非常昂贵,因为它们需要独立的激励源。 因此,它的使用受到限制。 因此,当自激发电机无法应对时,它通常用于防止故障。 这些因素阻碍了市场的扩张。
COVID-19 疫情是火花等离子烧结全球市场扩张的障碍。 在 COVID-19 封锁期间,SPS 进行了各种调查,随后对调查市场的扩张产生了积极影响。 像爱达荷州这样的领先研究机构生产尖端工具来帮助工业界开发有效的 SPS 製造工艺。
预计预测期内机械板块占比最大
由于其易于操作,预计机械行业将实现有利可图的增长。 与使用热压 (HP) 烧结、热等静压 (HIP) 和常压炉的传统系统相比,火花等离子烧结机具有许多优势。 烧结能量的精确控制、高速烧结、高再现性、安全性和可靠性正在推动这一领域的发展。
预计汽车行业在预测期内的复合年增长率最高
由于绿色技术的发展,预计汽车行业在预测期内将以最快的复合年增长率增长。 SPS在汽车行业,尤其是电动汽车领域的热电发电机的生产中具有很大的应用潜力。 这种新的绿色技术将工业设施和汽车尾气的废热转化为电能。 由于减少燃料使用和温室气体排放等因素,该行业正在扩大。
市场份额最高的地区
亚太地区是电子和半导体行业的聚集地,预计在预测期内将占据最大的市场份额。 该地区的医疗旅游业也在不断发展,越来越符合国际质量标准。 此外,由于海外患者的增加,对SPS人工关节生物材料的需求也在增加。 这些因素正在推动该地区的市场增长。
由于数字化程度不断提高,预计亚太地区在预测期内的复合年增长率最高。 数字化在该地区更为普遍。 供应商还提供自动摄取数据并提供无限虚拟存储的技术。 该地区的国家也跻身于军事和国防开支最高的国家之列。 这些方面正在推动该地区的市场增长。
2023 年 1 月,Fuji Electric Co., Ltd. 在 MICREX-VieW FOCUS 系列中增加了工厂自动监控系统 MICREX-VieW FOCUS 系列,可根据客户问题实现灵活的系统构建。 ” 已宣布额外发布。
2020 年 3 月,Thermal Technology 将扩大其 5 吨级微型移动 SPS/DCS 压力机系统的阵容,这是 DCS 有史以来最大的压力机系统,同时 SPS/DCS 也实现了小型化。
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According to Stratistics MRC, the Global Spark Plasma Sintering Market is accounted for $1.3 billion in 2022 and is expected to reach $1.9 billion by 2028 growing at a CAGR of 6.5% during the forecast period. Spark plasma sintering (SPS) is a pressure-assisted pulsed-current process in which the powder samples are loaded in an electrically conducting die and sintered under a uniaxial pressure. The spark plasma sintering (SPS) is also known as Field Assisted Sintering Technique (FAST). When pressure is applied, it is frequently employed for the consolidation or synthesis of materials using direct current (DC) pulse current activation. In contrast to traditional sintering, which might take hours, this procedure can be finished in a matter of minutes. High-density materials may be sintered with ultra-fine or even nanoscale grain patterns without the need of heating devices due to the sample's ability to be heated and cooled very quickly. It is one of the sintering methods used to prepare biomaterials in the lab.
According to the China Association of Automobile Manufacturers (CAAM), in 2021, over 2.9 million battery electric vehicles were sold in China, growing 162% compared to 2020. Moreover, about 603,000 plug-in hybrid cars were sold in China during the same year, an increase of 140% compared to 2020.
Advanced techniques
Industries have shown a lot of interest in developing technologies based on robust current intensities. Easy operations and precise energy management are made possible by cutting-edge processes like hot press sintering and hot isostatic pressing. The market is propelling as a result of its capabilities, including speed, repeatability, safety, and dependability.
Only simple symmetrical shapes can be constructed
Pellets were the only basic forms that could be produced owing to the Spark plasma sintering's design. The primary issue with complicated forms is the uniaxial pressing-induced inhomogeneity of density. All forms cannot be used with a corresponding material. These factors are hampering the growth of the market.
Increasing adoption of innovative materials
SPS has become the innovative method for creating sputter targets, thermoelectric materials, metal-diamond composite materials, dispersion-enhanced materials, and ultra-fine crystalline materials. Due to their expanding availability and declining production costs, innovative materials such as novel metals, composite materials in industrial and consumer items and ceramics are facing increased usage which is therefore driving the market expansion.
Requirement of expensive pulsed DC generator
Uniaxial force and pulsed (on-off) direct electrical current (DC) are used in SPS, which uses low air pressure to carry out the powder's high-speed consolidation. Due to the independent excitation source they require, DC generators which are quite expensive. As a result, they are limited in their application options. They are often employed to prevent hassles when the usage of self-excited generators is inadequate. These factors are hindering the market expansion.
The COVID-19 epidemic served as a barrier to the expansion of the world market for spark plasma sintering. Many forms of research were conducted in the SPS during the COVID-19 lockout, and this subsequently had a favourable impact on the expansion of either the market under study. Major research institutions like IDAHO have produced cutting-edge tools to assist industry in developing effective SPS manufacturing processes.
The machines segment is expected to be the largest during the forecast period
The machines segment is estimated to have a lucrative growth, due to its ease of operation. Spark plasma sintering machines offer many advantages over conventional systems using hot press (HP) sintering, hot isostatic pressing (HIP) or atmospheric furnaces. It provides accurate control of sintering energy as well as high sintering speed, high reproducibility, safety and reliability which are driving the segment growth.
The automotive segment is expected to have the highest CAGR during the forecast period
The automotive segment is anticipated to witness the fastest CAGR growth during the forecast period, due to green technology development. SPS offers tremendous prospects in the automotive industry, particularly in the electric vehicle sector, where it is employed in the creation of thermoelectric generators. This emerging green technology turns the waste heat from industrial facilities and motor exhaust into power. The segment is expanding as a result of factors including decreased fuel use and greenhouse gas emissions.
Region with largest share:
Asia Pacific is projected to hold the largest market share during the forecast period owing to numerous electronic and semiconductor industries. With the growing compliance with international quality standards, the medical tourism industry is also growing in this region. The demand for SPS joint replacement biomaterials is also rising because of an upsurge in overseas patients. These elements are fuelling the market growth in this region.
Asia Pacific is projected to have the highest CAGR over the forecast period, owing to raising digitization. Digitization is becoming more prevalent in this region. Vendors are also offering techniques through which data is automatically captured and provides unlimited virtual storage. The countries in the region are also in the top listings of the highest spenders on military and defense. These aspects are driving the market growth in this region.
Some of the key players profiled in the Spark Plasma Sintering Market include Fuji Electronic Industrial Co. Ltd, Toshniwal Instruments Madras Pvt Ltd, Dr Fritsch GmbH & Co KG, MTI Corporation, Thermal Technology LLC, Shanghai HaoYue Furnace Technology Co Ltd, FCT Systeme GmbH, Elenix Inc, SinterLand Inc, 3D Systems, ALD Vacuum Technologies, ECM Technologies, Farsoon Technologies, PVA Tepla Group, Seco Warwick, Simuwu, Koyo Thermo Systems, Linn High Therm, Matsuura Machinery and Gasbarre Products.
In January 2023, Fuji Electric Co., Ltd. Announced the launch of a new addition to the MICREX-VieW FOCUS Series automation monitoring and control systems for plants, the MICREX-VieW FOCUS Evolution, which is capable of flexible system construction to fit customer issues.
In March 2020, Thermal Technology continues to expand its product line in both smaller SPS/DCS equipment offerings as well as breaking new records into the largest DCS product offering to date with a 5-Ton Micro-Mobile SPS/DCS Pressing System.
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