市场调查报告书
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1308584
2030 年催化剂再生市场预测:按技术、应用和地区划分的全球分析Catalyst Regeneration Market Forecasts to 2030 - Global Analysis By Technology (On-site Regeneration & Off-site Regeneration), Application (Power & Energy, Refineries, Environmental, Chemicals & Petrochemicals & Other Applications) & By Geography |
根据 Stratistics MRC 的数据,2023 年全球催化剂再生市场规模将达到 58.5 亿美元,预测期内復合年增长率为 6.1%,到 2030 年将达到 89.1 亿美元。达到美元。
催化剂再生是帮助废催化剂恢復催化活性的过程。 该技术通常需要热处理来去除吸收的物质和表面涂层。 全氯乙烯和氢气被广泛用作催化剂再生剂。 此外,催化剂再生提供了许多有利的选择,例如节省成本、可回收性和保持绿色形象。
由于其弹性和对塑料、金属、橡胶和皮革的粘附能力,全氯乙烯被广泛用作防水剂、脱漆剂、印刷油墨、粘合剂、密封剂、磨料和润滑剂。它已被用作流行产品中的一种成分。 全氯乙烯在石油精炼中用作催化剂再生过程的盐酸来源,包括催化重整和异构化过程。 在正常操作和再生中,氯化剂可以在重整过程中用作活化剂。 全氯乙烯严格的质量检验能力正在推动市场增长。
多相催化剂的失活是一个普遍存在的问题,导致催化速率随着时间的推移而下降。 用于减少汽油和柴油发动机排放的催化剂再生可能会被燃料和润滑油添加剂以及发动机腐蚀产物污染和结垢。 当催化反应在高温下进行时,热降解会以活性相晶体生长和孔结构塌陷的形式发生。 类似地,进料中反应性气体的存在可以改变催化活性相的氧化态。 这一因素阻碍了市场的拓展。
萃取、过滤、真空蒸馏和离心是回收催化剂的一些经典技术。 这些回收技术涉及多个循环和输出。 此外,再生必须在低于200度C的温度下进行。 回收技术的改进使回收过程更加有效。 采用脱油、干燥、破碎、筛分、除焦等现代化工艺,流程更简单、更安全。 这些营造良好氛围的最佳实践正在推动市场的扩张。
所有商业 DHP 工艺都包括通过焦炭燃烧再生催化剂的关键步骤。 由于需要快速彻底的再生,焦炭燃烧是高度放热的,催化剂再生的输入温度很高。 接触催化剂的程度及其形状组成决定了潜在的健康影响。 一些金属催化剂、天然沸石和酸都具有纤维化特性,会导致皮肤刺激、过敏和纤维化。
COVID-19 疫情对化工和石化行业产生了重大影响,导致催化剂再生需求减少。 大多数製造设施要不是关闭,要不是产能减少。 这一因素往往会减缓市场增长,预计将在 2021 年第一季度造成失衡。 疫情过后,各製造业领域恢復竞争,加剧了催化剂更新的需要。
场外再生业务预计将实现利润丰厚的增长。 加氢催化剂异位再生技术是一种合理的方法,因其催化活性损失小、再生后催化剂物理性能恢復能力强,值得大力推荐。 石油天然气和石化行业的催化剂再生不断增长,推动了市场的扩张。 炼油厂越来越多地使用场外催化剂再生,其中氢气和石脑油反应形成所需的最终产品。 其再生能力和低损伤因素正在推动该领域的增长。
在炼油厂领域,催化剂在催化剂再生过程中不断更新,其中氢气和石脑油发生反应,产生所需的最终产品。 该反应的催化剂在更新之前不断地在反应器中循环。 此外,还提高了抗爆质量。 低辛烷值碳氢化合物通过炼油厂的催化剂再生转化为高辛烷值。 吸附镍、硫和钒等某些金属的能力也推动了该行业的需求。
预计亚太地区在预测期内将占据最大的市场份额。 预计中国、日本、韩国和印度将成为该地区的主要市场。 该地区是主要化学和石油工业的所在地。 製造业从快速工业化和政府举措中受益匪浅。 该地区对石油产品的需求不断增加,环保法规日趋严格,因此市场需求不断扩大。
由于投资增加,预计亚太地区在预测期内的复合年增长率最高。 该地区正在应对国际参与者的大量投资。 印度、中国和印度尼西亚等国不断收紧的环境法规,例如强制政府回收废催化剂,以及增加对公共和私人建筑的投资,是推动该地区向前发展的主要原因。
2023 年1 月,全球特种化学品行业的领导者雅保公司(Albemarle Corporation) 正式宣布其全资子公司Ketjen 品牌成立,该子公司为石化、石油炼製和特种化学品行业製造定制的先进催化剂解决方案。
2022年6月,巴斯夫宣布推出用于绿色制氢的Puristar(R) R0-20和Sorbead(R)吸附技术。 这两项技术可以对水电解过程中的产物氢气流进行净化和脱水,用于液化、运输、能源和化工原料。
2021 年 11 月,Nippon Ketjen 推出了用于 ULSD 製造的下一代清洁燃料催化剂 KF 774 Pulsar。 该催化剂可实现高 HDS 和 HDN 性能、高性能稳定性和低氢消耗。
According to Stratistics MRC, the Global Catalyst Regeneration Market is accounted for $ 5.85 billion in 2023 and is expected to reach $ 8.91 billion by 2030 growing at a CAGR of 6.1% during the forecast period. Catalyst regeneration is a process that helps a used catalyst regains its catalytic activity. For the purpose of removing absorbed species and surface coatings, the technique often requires heat treatment. Perchloroethylene and hydrogen are both extensively used as catalyst regeneration agents. Additionally, catalyst regeneration provides a number of advantageous options, including cost reduction, recyclability, and maintaining an eco-friendly image.
Perchloroethylene has been used as an ingredient in a range of common products such as water repellants, paint removers, printing inks, glues, sealants, polishes and lubricants because of its resilience and capacity to cling to plastics, metal, rubber, and leather. Perchloroethylene is utilized as a source of hydrochloric acid for catalyst regeneration procedures in petroleum refineries, including in the catalytic reformer and isomerization processes. During both regular operation and regeneration, the chloriding agent may be utilized in the reforming process as an activator. The precise quality-checking capabilities of perchloroethylene are propelling the growth of the market.
Deactivation of heterogeneous catalysts is a ubiquitous problem that causes loss of catalytic rate with time. Catalytic regeneration used to reduce emissions from gasoline or diesel engines may be poisoned or fouled by fuel or lubricant additives and/or engine corrosion products. If the catalytic reaction is conducted at high temperatures, thermal degradation may occur in the form of active phase crystallite growth and collapse of the pore structure. Similarly, the presence of reactive gases in the feed might cause changes in the oxidation state of the active catalytic phase. This factor is impeding market expansion.
Extraction, filtering, vacuum distillation, and centrifugation are some of the classic techniques for recycling catalysts. There are multiple cycles and outputs involved in these recycling techniques. Regeneration must also take place at temperatures below 200 C. The recycling process became more effective because to improvements in recycling technology. The procedure was made simpler and safer by using modern processes including de-oiling, drying, grinding, sieving, and decoking. These finest methods for a superior atmosphere are promoting the market expansion.
All commercial DHP methods involve a critical step called catalyst regeneration by coke burning-off. Due to the necessity for quick and thorough regeneration, the coke burning-off is very exothermic, and the input temperature for catalyst regeneration is high. The potential extent of exposure to catalysts as well as their form composition determines the potential health impacts. Some metal-based catalysts, naturally occurring zeolites and acids all have fibrogenic properties that can cause skin irritation and sensitization and fibrogenicity.
The COVID-19 epidemic has had a significant impact on the chemical and petrochemical sectors, and as a result, the demand for catalyst regeneration has decreased. The majority of manufacturing facilities has been shut down or is operating at reduced capacity. This element tends to slow market growth and is predicted to cause imbalances until the first quarter of 2021. After the pandemic, all manufacturing sectors resumed rivalry, which exacerbated the need for catalyst renewal.
The off-site regeneration segment is estimated to have a lucrative growth. The hydrogenation catalyst off-site regeneration technique is highly recommended since it has a reasonable method, little loss of catalyst activity, and strong recoverability on the regenerated catalyst's physical properties. Catalyst regeneration in the oil and gas and petrochemical sectors is expanding, which is driving the expansion of the market. Refineries are increasingly using off-site catalyst regeneration, where hydrogen and naphtha input are reacted to form desired end products. Its recuperation ability and less impairment factors are fuelling the segment growth.
The refineries segment is anticipated to witness the fastest CAGR growth during the forecast period In a refinery, the catalytic regenerating procedure-where hydrogen and naphtha input are reacted to produce desired end products-involves continuous catalyst renewal. The reaction's catalyst is continually circulating through the reactors before being renewed. Additionally, it also increases the quality of antiknock. Low-octane hydrocarbons are changed into high-octane through catalyst regeneration in refineries. The sector demand is also being boosted by its capacity to absorb certain metals like nickel, sulfur, and vanadium, which operate as poisons for many refinery operations.
Asia Pacific is projected to hold the largest market share during the forecast period. China, Japan, Korea, and India are anticipated to be the leading markets in this region. It has the presence of key chemical and petroleum industries. The manufacturing sector is benefiting from a significant boost from quick industrialization and government initiatives. The market demand is escalating due to the region's rising need for petroleum products and strict environmental regulations.
Asia Pacific is projected to have the highest CAGR over the forecast period, owing to its raising investments. This region is dealing with significant investments from international players. Increased environmental restrictions, such as those requiring governments to reuse used catalysts, as well as rising public and private building investment in nations like India, China, and Indonesia are some of the key reasons propelling this region ahead.
Some of the key players profiled in the Catalyst Regeneration Market include Yokogawa Corporation of America, BASF SE, Evonik Industries AG, Nippon Ketgen, Tricat Industries Inc, CoaLogix Inc, Eurecat S.A.,STEAG Energy Services LLC, Nel ASA, Zibo Hengji Chemical Co. Ltd, Catalysts Europe, Cormetech, Ametek Inc, Albemarle Corporation, Advanced Catalyst Systems LLC and Axens.
In January 2023, Albemarle Corporation, a leader in the global specialty chemicals industry, announced the official brand launch of Ketjen, its wholly owned subsidiary that crafts tailored, advanced catalyst solutions for the petrochemical, refining and specialty chemicals industries.
In June 2022, BASF launched Puristar® R0-20 and Sorbead® Adsorption Technology for the use in green hydrogen production. The two technologies purify and dehydrate the product hydrogen stream from the water electrolysis process which can then be used for liquefaction and transportation, as an energy source or chemical feedstock.
In November 2021, Nippon Ketjen launched next generation KF 774 Pulsar clean fuels catalyst for ULSD production. It enables high HDS and HDN performance, high performance stability, and low hydrogen consumption.