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市场调查报告书
商品编码
1438232
到 2030 年振动状态监测服务市场预测:按组件、监测流程、最终用户和地区进行的全球分析Vibration Condition Monitoring Services Market Forecasts to 2030 - Global Analysis By Component (Hardware, Software and Services), Monitoring Process (Online Monitoring, Portable Monitoring and Wireless Monitoring), End User and By Geography |
根据 Stratistics MRC 的数据,全球振动状态监测服务市场在预测期内将以 6.8% 的复合年增长率成长。
振动状态监测服务系统地测量、分析和解释来自机械和设备的振动讯号,以评估其健康状况和性能。这些服务对于製造、发电、石油和天然气、运输和航太等行业至关重要,这些行业的机器停机可能会导致重大财务损失。这些服务在确保工业机械和设备的可靠性、安全性和效率方面发挥关键作用,最终帮助企业降低成本并提高业务生产力。
预测性维护的重要性日益增加
预测性维护可降低设备故障和事故的风险,进而打造更安全的工作环境。透过监测振动水平和检测异常,企业可以识别潜在的安全隐患并在事故发生之前采取纠正措施,从而保护员工和资产。此外,采用预测性维护的公司可以透过降低成本、提高可靠性和生产力来获得竞争优势。这加速了市场需求。
初始投资高
实施振动监测系统需要在硬体、软体和培训方面进行大量资本投资。这项成本可能令人望而却步,尤其是对于预算有限的中小企业 (SME)。它还需要资料分析、感测器安装、系统整合等方面的专业知识,进一步增加了初始成本。高昂的初始投资是实施的障碍,降低了采用率并阻碍了振动状态监测服务的普及。
工业物联网和巨量资料分析的采用率不断提高
支援工业物联网的感测器从机器收集大量资料,并提供有关设备健康状况和效能的即时见解。巨量资料分析处理这些资料以检测模式、趋势和异常,以实现预测性维护策略。透过利用工业物联网和巨量资料分析,振动状态监测服务提供更准确、更主动的监测解决方案,以优化资产可靠性、最大限度地减少停机时间并提高工业营运效率。这些因素都有助于市场扩张。
技术挑战
将监控系统与现有基础设施整合可能非常复杂且成本高昂,特别是在拥有多种设备类型和旧有系统的行业中。相容性问题、互通性问题以及对资料分析和系统整合专业知识的需求可能会阻碍采用。此外,技术的快速进步需要监控解决方案的不断升级和更新,这进一步增加了复杂性。
COVID-19 的影响
由于工业活动减少和维护支出推迟,COVID-19 的爆发最初导致振动状态监测服务市场下降。然而,随着公司适应远端操作并寻求经济高效的维护解决方案,包括振动监测在内的预测性维护的重要性已变得显而易见。因此,随着产业优先考虑资产可靠性和营运效率,需求逐渐恢復。儘管经济面临持续挑战,但这场大流行凸显了预防性维护策略的重要性,并重新燃起了人们对振动状态监测服务的兴趣。
预计硬体领域将在预测期内成为最大的领域
硬体部分估计占据最大份额。硬体部分由感测器、加速计、感测器、资料撷取设备和监控系统组成。这些硬体组件连接到机器和设备上以测量振动水平、频率和模式。对这些感测器收集的资料进行分析,以检测异常、识别潜在故障并预测设备故障。此外,硬体解决方案可实现即时监控、资料收集和分析,并在促进主动维护策略以优化各行业的资产可靠性和营运效率方面发挥关键作用。
预计石油和天然气产业在预测期内复合年增长率最高
预计石油和天然气产业在预测期内将出现良好成长。此领域监测探勘、钻井和精製过程中使用的泵浦、压缩机和涡轮机等关键设备的振动。它利用感测器和资料分析来检测显示潜在故障的异常情况,例如轴承磨损或转子不平衡。持续监测振动水平和振动模式,儘早发现轴承磨损、不对中和转子不平衡等潜在故障,以便及时进行维护干预。这种主动方法有助于防止代价高昂的停机,提高营运效率,并确保石油和天然气基础设施和生产过程的安全性和可靠性。
在估计期间,亚太地区占据最大的市场占有率。亚太地区是振动状态监测服务成长最快的市场之一。中国、印度、日本、韩国和东南亚国家等国家的快速工业化增加了对机器健康监测解决方案的需求,以确保营运效率并最大限度地减少停机时间。此外,亚太地区正在见证振动监测技术的快速进步,包括物联网感测器、云端基础的监测平台和高阶分析的整合。
预计北美在预测期内将实现盈利成长。该地区拥有领先的振动监测技术提供者和研究机构,推动持续创新。此外,对于职场安全、设备可靠性和环境保护也有严格的监管要求。遵守 OSHA(职业安全与健康管理局)标准和特定产业指南等法规正在推动振动状态监测服务的采用,以确保法规遵循并降低风险。
According to Stratistics MRC, the Global Vibration Condition Monitoring Services Market is growing at a CAGR of 6.8% during the forecast period. Vibration condition monitoring services involve the systematic measurement, analysis, and interpretation of vibration signals from machinery and equipment to assess their health and performance. These services are crucial for industries where machinery downtime can result in significant financial losses, such as manufacturing, power generation, oil and gas, transportation, and aerospace. These services play a vital role in ensuring the reliability, safety, and efficiency of industrial machinery and equipment, ultimately contributing to cost savings and improved operational productivity for businesses.
Growing emphasis on predictive maintenance
Predictive maintenance contributes to a safer working environment by reducing the risk of equipment failures and accidents. By monitoring vibration levels and detecting abnormalities, companies can identify potential safety hazards and take corrective action before incidents occur, protecting both employees and assets. Moreover, companies that adopt predictive maintenance practices gain a competitive advantage by reducing costs, improving reliability, and enhancing productivity. Thereby, it will accelerate the market demand.
High initial investment
Implementing vibration monitoring systems requires substantial capital investment in hardware, software, and training. This cost can be prohibitive, particularly for small and medium-sized enterprises (SMEs) with limited budgets. Also, the need for specialised expertise in data analysis, sensor installation, and system integration further adds to the upfront expenses. The high initial investment acts as a barrier to adoption, slowing down the rate of implementation and hindering the widespread adoption of vibration condition monitoring services.
Rising adoption of IIoT and big data analytics
IIoT-enabled sensors collect vast amounts of data from machinery, providing real-time insights into equipment health and performance. Big data analytics processes this data to detect patterns, trends, and anomalies, enabling predictive maintenance strategies. By leveraging IIoT and big data analytics, vibration condition monitoring services can offer more accurate and proactive monitoring solutions, optimizing asset reliability, minimizing downtime, and enhancing operational efficiency for industries across various sectors. These factors are contributing market expansion.
Technological challenges
Integrating monitoring systems with existing infrastructure, especially in industries with diverse equipment types or legacy systems can be complex and costly. Compatibility issues, interoperability concerns, and the need for specialized expertise in data analysis and system integration may hinder adoption. Also, rapid advancements in technology necessitate continuous upgrades and updates to monitoring solutions, adding further complexity.
Covid-19 Impact
The COVID-19 pandemic initially caused a decline in the vibration condition monitoring services market due to reduced industrial activity and deferred maintenance spending. However, as businesses adapted to remote operations and sought cost-effective maintenance solutions, the importance of predictive maintenance, including vibration monitoring, became apparent. This led to a gradual recovery in demand as industries prioritised asset reliability and operational efficiency. The pandemic underscored the significance of proactive maintenance strategies, driving renewed interest in vibration condition monitoring services despite ongoing economic challenges.
The hardware segment is expected to be the largest during the forecast period
The hardware segment is estimated to hold the largest share. The hardware segment comprises sensors, accelerometers, transducers, data acquisition devices, and monitoring systems. These hardware components are installed on machinery and equipment to measure vibration levels, frequencies, and patterns. The data collected by these sensors is then analysed to detect anomalies, identify potential faults, and predict equipment failures. Furthermore, hardware solutions play a crucial role in enabling real-time monitoring, data acquisition, and analysis, facilitating proactive maintenance strategies to optimise asset reliability and operational efficiency in various industries.
The oil & gas segment is expected to have the highest CAGR during the forecast period
The oil & gas segment is anticipated to have lucrative growth during the forecast period. This segment involves monitoring vibrations in critical equipment like pumps, compressors, and turbines used in exploration, drilling, and refining processes. Utilising sensors and data analysis, these services detect anomalies indicative of potential faults, such as bearing wear or rotor imbalance. By continuously monitoring vibration levels and patterns, potential faults such as bearing wear, misalignment, or rotor imbalance are identified early, allowing for timely maintenance interventions. This proactive approach helps prevent costly downtime, enhance operational efficiency, and ensure the safety and reliability of oil and gas infrastructure and production processes.
Asia Pacific commanded the largest market share during the extrapolated period. The Asia-Pacific region is one of the fastest-growing markets for vibration condition monitoring services. Rapid industrialization in countries like China, India, Japan, South Korea, and Southeast Asian nations has led to increased demand for machinery health monitoring solutions to ensure operational efficiency and minimize downtime. Furthermore, the APAC region is witnessing rapid advancements in vibration monitoring technology, including the integration of IoT sensors, cloud-based monitoring platforms, and advanced analytics.
North America is expected to witness profitable growth over the projection period. The region is home to leading vibration monitoring technology providers and research institutions driving continuous innovation. Moreover, it has stringent regulatory requirements governing workplace safety, equipment reliability, and environmental protection. Compliance with regulations such as OSHA (Occupational Safety and Health Administration) standards and industry-specific guidelines drives the adoption of vibration condition monitoring services to ensure regulatory compliance and mitigate risks.
Key players in the market
Some of the key players in the Vibration Condition Monitoring Services Market include Emerson Electric Co., SKF Group, General Electric Company, Rockwell Automation, Inc., National Instruments Corporation, Honeywell International Inc., Meggitt PLC, Bruel & Kjaer Vibro GmbH, Fluke Corporation, PRUFTECHNIK Dieter Busch AG, Parker Hannifin Corporation, Azima DLI Corporation, Analog Devices, Inc., SPM Instrument AB and ALS Limited.
In November 2023, SKF has expanded its condition monitoring portfolio with the introduction of the SKF Enlight Collect IMx-1-EX sensor solution. This innovative wireless monitoring system enables proactive identification of machine faults, preventing costly and disruptive downtime.
In March 2021, Emerson Electric Co. introduced a complete portfolio of corrosion and erosion monitoring systems fully integrated with the Plantweb digital ecosystem through the new Rosemount 4390 series of corrosion and erosion wireless transmitters and Plantweb Insight Non-Intrusive Corrosion application. The monitoring portfolio turns existing offline corrosion probes into online tools to monitor the risk of corrosion or erosion in oil and gas processing activities.