市场调查报告书
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2030 年铸造黏结剂市场预测:按产品类型、产业结构、应用、最终用户和地区进行的全球分析Foundry Binders Market Forecasts to 2030 - Global Analysis By Product Type, Industry Structure, Application, End User and by Geography |
根据Stratistics MRC的数据,2023年全球铸造用黏结剂市场规模为38.1亿美元,预计到2030年将达到56.9亿美元,预测期内复合年增长率为5.9%。
铸造黏合剂是金属铸造製程、成型和凝固模具的重要组成部分,以便製造金属零件。这些黏合剂是特殊添加剂,可与铸砂结合形成黏性且耐用的混合物。铸造黏合剂的主要作用是为模具提供稳定性和强度,使其能够承受铸造过程中的高热和压力。黏合剂透过将砂粒黏合在一起来帮助製造精密和复杂的模具,确保成品金属铸件符合必要的要求。
据美国铸造协会称,正确选择和应用铸造黏结剂是实现最佳铸造品质和效率的关键因素。
对薄材料的需求不断增加
推动铸造黏合剂市场的关键因素之一是航太和汽车等领域对轻量材料的需求不断增长。铸造黏合剂对于成型需要轻质和高强度的复杂零件至关重要。此外,随着业界越来越关注燃油效率和性能,铸造黏合剂有助于生产轻质、高强度铸件,以满足现代应用不断变化的需求。
过高的推出成本与资本承诺
实施最先进的黏合剂技术的高昂初始成本是铸造黏合剂市场的主要障碍。铸造厂可能需要投入大量资本支出来更新机械和引入新的黏合配方。如果铸造厂,尤其是小型铸造厂,对初始资本负担犹豫不决,那么创新的黏合剂可能不会被广泛采用。此外,成本因素也会阻止或延迟转向更经济、更环保的黏合剂解决方案的转变。
对金属铸造和 3D 列印的需求不断增长
由于3D列印在金属铸造中的使用越来越多,铸造黏合剂市场潜力巨大。随着3D列印技术在製造业中的应用越来越广泛,对能够更好地支撑积层製造生产的复杂结构的黏合剂的需求不断增长。此外,能够创建专门为满足金属铸造和 3D 列印需求而设计的特殊黏合剂,为创新和市场扩张提供了新的机会。
竞争替代技术
传统铸造方法以及延伸的铸造黏合剂正受到 3D 列印和其他先进製造流程等替代铸造技术所出现的威胁。减少材料浪费、缩短生产週期和提高设计弹性是这些替代技术的一些潜在好处。此外,与传统砂型铸造製程竞争的新製造技术可能会影响铸造黏合剂的整体需求,具体取决于应用。
COVID-19 的爆发对铸造黏合剂市场产生了重大影响,导致供应链中断、製造设施暂时关闭以及工业活动放缓。旅行限制和劳动力短缺导致生产计划延迟,从而减少了建筑和汽车等行业的需求。然而,由于价格波动和原材料供应的不可预测性,市场面临额外的挑战。儘管如此,随着全球经济企稳,重点放在稳健且永续的供应链上,其他产业也出现復苏迹象,代工装订市场应该会逐渐復苏。
聚氨酯自硬部分预计将在预测期内成为最大的部分
聚氨酯自硬黏合剂领域预计将在铸造黏合剂市场中占据最大份额。这项优势可以透过聚氨酯的卓越品质来解释,包括高强度、耐用性和适应性。这些品质使聚氨酯成为製造金属铸造复杂模具的最佳选择。此外,术语「免烘烤」描述了黏合剂由于能够在室温下固化而不需要额外的热量而提高的铸造效率。
化学工业领域预计在预测期内复合年增长率最高
在铸造黏合剂市场中,化学工业领域预计复合年增长率最高。这种增长是由各种化学工艺和应用中对铸造粘合剂的需求所推动的。对于化学工业中使用的金属零件,铸造黏合剂对于成型模具至关重要,可确保铸造过程中的精度和生产率。此外,该领域的强劲成长是由于化学工业对专用金属零件的需求不断增加,以及铸造黏合配方配方的进步以满足特定的化学要求。
亚太地区在铸造黏合剂市场中占最大份额。该地区由于在汽车、航太和机械製造等许多依赖铸造厂的行业中占据主导地位,因此在市场上占据主导地位。该地区市场拓展的关键因素是韩国、日本、中国、印度等。此外,亚太地区快速工业化、人口扩张和基础设施建设投资增加导致金属铸件需求旺盛,带动了铸造黏结剂的需求。具有成本效益的生产能力、技术进步和政府支援政策进一步增强了该地区在铸造黏结剂市场的主导地位。
北美铸造黏合剂市场的复合年增长率最高。儘管亚太地区是主要地区,但北美地区对铸造黏结剂的需求也在显着增加。该地区的製造业蓬勃发展,特别是在航太、国防和汽车等严重依赖金属铸件的产业。对高性能铸造黏合剂的需求、对环保和永续製造方法的日益重视以及技术进步都有助于北美市场的扩张。此外,该地区对研发的高度重视、主要行业参与者的存在以及有利的政府法规正在推动北美铸造黏合剂市场的成长。
According to Stratistics MRC, the Global Foundry Binders Market is accounted for $3.81 billion in 2023 and is expected to reach $5.69 billion by 2030 growing at a CAGR of 5.9% during the forecast period. Foundry binders are vital parts of the metal casting process; they shape and solidify molds so that metal components can be produced. These binders are specialty additives that are combined with molding sand to form a cohesive and durable blend. Foundry binder's main job is to give the mold stability and strength so that it can endure the high heat and pressure of the casting process, binders aid in the construction of precise and complex molds by joining the sand particles, guaranteeing that the finished metal castings fulfill the required requirements.
According to the American Foundry Society, the proper selection and application of foundry binders are critical factors in achieving optimal casting quality and efficiency.
Growing need for low-profile materials
One major factor propelling the foundry binding market is the increasing need for lightweight materials in sectors like aerospace and automotive. Foundry binders are essential in shaping molds for complex parts that need to be lightweight and strong. Furthermore, foundry binders help to produce lightweight, high-strength castings that meet the changing demands of modern applications as industries place an increasing emphasis on fuel efficiency and performance.
Exorbitant start-up expenses and capital commitments
The high upfront costs of implementing cutting-edge binder technologies are a major barrier to the foundry binder market. Foundries might need to make large capital expenditures in order to update their machinery and introduce novel binder formulations. Innovative binders may not be widely adopted if foundries, particularly smaller ones, are discouraged by the initial financial burden. Additionally, cost factors, therefore, have the potential to hinder or postpone the switch to more economical and ecologically friendly binder solutions.
Growing need for metal casting and 3D printing
The market for foundry binders has a lot of potential due to the growing use of 3D printing in metal casting. The need for binders that can successfully support the complex structures made through additive manufacturing is rising as 3D printing technology becomes more widely used in the manufacturing sector. Moreover, this provides new opportunities for innovation and market expansion by allowing for the creation of specialty binders that are specifically designed to meet the demands of metal casting and 3D printing.
Alternative technologies competition
Traditional foundry practices and, consequently, foundry binders are under threat from the emergence of alternative casting technologies, such as 3D printing and other advanced manufacturing processes. Reduced material waste, quicker production cycles, and increased design flexibility are some of the benefits that these alternative technologies might provide. Additionally, the overall demand for binders in some applications may be impacted by new manufacturing techniques that compete with traditional sand casting processes, which could affect foundry binders.
The COVID-19 pandemic has had a major effect on the market for foundry binders, leading to supply chain disruptions, manufacturing facility closures for a while, and a slowdown in industrial activity. Movement restrictions and labor shortages have caused production schedules to be delayed and demand from sectors like construction and automotive to decline. However, the market is facing additional challenges due to price fluctuations and the unpredictability of the availability of raw materials. Still, as the world economy stabilizes, the foundry binding market should gradually recover due to the growing emphasis on robust and sustainable supply chains as well as recovery efforts in other industries.
The Polyurethane No-Bake segment is expected to be the largest during the forecast period
It is expected that the polyurethane no-bake binders segment will command the largest share of the foundry binders market. This dominance is explained by polyurethane's superior qualities, which include high strength, durability, and adaptability. These qualities make polyurethane a top option for crafting complex molds for metal casting. Moreover, the term No-Bake describes the binder's enhanced casting efficiency that results from its ability to cure at room temperature without the need for additional heat.
The Chemical Industry segment is expected to have the highest CAGR during the forecast period
In the foundry binder market, the chemical industry segment is projected to have the highest CAGR. The need for foundry binders in a variety of chemical processes and applications is what is driving this growth. For metal components used in the chemical industry, foundry binders are essential in shaping molds and guaranteeing accuracy and productivity during the casting process. Additionally, the robust growth of this segment can be attributed to the growing need for specialized metal components in the chemical industry, as well as advancements in foundry binder formulations to meet specific chemical requirements.
Asia Pacific held the largest share of the foundry binders market. Due to its significant presence in a number of foundry-dependent industries, including automotive, aerospace, and machinery manufacturing, this region dominated the market. Significant factors in the expansion of the market in the region were South Korea, Japan, China, India, and others. Furthermore, the Asia Pacific region's fast industrialization, expanding population, and rising investments in infrastructure development led to a significant demand for metal castings, which in turn drove a demand for foundry binders. Further bolstering the region's dominance in the foundry binding market were cost-effective production capabilities, technological advancements, and supportive government policies.
North America has the highest CAGR in the foundry binders market. The demand for foundry binders has increased noticeably in North America as well, despite Asia-Pacific being the dominant region. The area has a thriving manufacturing sector, especially in sectors that depend heavily on metal castings, like aerospace, defense, and automotive. The need for high-performance foundry binders, growing emphasis on environmentally friendly and sustainable manufacturing practices, and technological advancements have all contributed to the market's expansion in North America. Moreover, the region's strong emphasis on R&D, together with the presence of significant industry players and advantageous government regulations, have all helped to fuel the growth of the foundry binders market in North America.
Key players in the market
Some of the key players in Foundry Binders market include BASF SE, Kao Corporation, Vesuvius, Eurotek Foundry Products Limited, Imerys, HA-International LLC, Ashland Global Holdings Inc., Suzhou Xingye Foundry Material Co., Ltd, Huttenes-Albertus Chemische Werke GmbH, Foseco (Foundry Service Company) and ASK Chemicals.
In November 2023, BASF, a globally leading battery materials producer, and SK On, a globally leading electric vehicle battery cell manufacturer, have entered into an agreement to jointly evaluate collaboration opportunities in the global lithium-ion battery market focused on North America and Asia-Pacific. The collaboration brings together strong business and product development capabilities to develop industry-leading battery materials for lithium-ion batteries.
In August 2023, Japan's beauty giant Kao Corporation has announced an agreement to acquire Australian sun and body care brand Bondi Sands. The operation, estimated to be worth 450 million Australian dollars, allows the group to strengthen its sun care business.
In May 2023, Imerys, the world's leading supplier of mineral-based specialty solutions is collaborating with TotalEnergies to install a large-scale solar power system paired with battery energy storage at its Lompoc facility in Santa Barbara County, California, as part of a long-term energy services contract. This project is in alignment with Imerys' commitment to reducing greenhouse gas emissions across its global facilities and will eliminate approximately 7,000 metric tons of CO2 emissions annually.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.