市场调查报告书
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1454008
到 2030 年线上计量市场预测:按产品、组件、操作模式、应用、最终用户和地区进行的全球分析Inline Metrology Market Forecasts to 2030 - Global Analysis By Product, Component, Mode of Operation, Application, End User and By Geography |
根据Stratistics MRC预测,2023年全球线上测量市场规模将达到6.2亿美元,预计到2030年将达到13.8亿美元,预测期内复合年增长率为12.2%。
线上计量是直接在製造环境(通常在生产线上)进行精确测量的过程。这种方法可以对製造的组件进行即时监控和品管,从而可以即时反馈和调整,以确保符合设计规范。线上计量系统通常整合光学感测器、雷射扫描和座标测量机 (CMM) 等先进技术,实现测量和检测自动化,提高效率、减少浪费,并在製造的整个过程中保持高品质标准。
品管和品质保证的重要性日益增加
线上计量系统可以直接在生产线内进行即时测量和检查。这样可以立即检测和纠正任何偏差或缺陷,确保一致的产品质量,最大限度地减少废品和返工,并最终提高客户满意度并降低保固成本。随着製造商努力提高品质标准,线上计量已成为即时监控和製程控制的关键。
复杂的整合过程
将线上计量系统整合到现有生产线中会带来各种挑战和复杂性。线上计量系统必须与生产线的现有基础设施和机械无缝整合。此外,这种整合需要仔细协调和定制,以确保各个组件之间的兼容性和顺畅通讯。此外,整合过程通常涉及将线上测量系统与现有软体和资料管理系统连接。
技术进步
感测器技术的进步提高了测量过程的准确性、效率和多功能性,彻底改变了线上测量市场。感测器的小型化使其能够整合到紧凑的线上测量系统中,从而可以直接在生产线内进行即时监控和品管。此外,现代感测器更加耐用和可靠,使其在充满挑战的工业环境中使用寿命更长,从而减少停机时间和维护成本。这些技术进步正在加速市场需求。
成本墙
线上测量系统所需的初始投资(包括设备、软体和培训)可能会很大。此外,与维护、校准和软体更新相关的持续成本进一步增加了线上计量解决方案的整体成本。这给规模较小的製造商或预算紧张的製造商带来了挑战,限制了他们投资线上计量技术的能力,并可能阻碍市场需求。
COVID-19 的影响
COVID-19 大流行对线上测量市场产生了重大影响。最初,停工、供应链中断和製造活动减少造成的广泛破坏减缓了各行业对线上计量解决方案的需求。然而,随着产业适应新常态并实施严格的安全措施,线上计量的重要性更加凸显。此外,向远端工作和虚拟协作的转变推动了对云端基础的线上计量解决方案的需求,促进分散式製造环境中的无缝整合和存取。
预计 CMM 细分市场将在预测期内成为最大的细分市场
CMM 细分市场提供对各行业的品管和品质保证至关重要的精密和准确的测量能力,预计将占据最大份额。 CMM 直接整合到生产线中,使其能够在生产过程中即时测量和检查零件。这使得製造商能够及早发现缺陷,最大限度地减少废品和返工,并在整个生产过程中保持一致的品质标准。
汽车业预计在预测期内复合年增长率最高
由于严格的品质标准、大规模生产和对精密工程的持续追求,预计汽车产业在预测期内将出现良好的成长。汽车製造商依靠线上计量系统来确保引擎部件、车身面板、底盘部件和内装部件等关键部件的准确性和一致性。此外,汽车产业不断向电动车 (EV) 和自动驾驶技术转型,对製造精度和可靠性的要求更高,这进一步增加了对线上测量解决方案的需求。
北美在预测期内占据最大的市场占有率,其特点是先进的技术基础设施、严格的品质标准以及主要市场参与者的强大影响力。北美以汽车、航太、电子和医疗保健等产业为重点,需要精确可靠的计量解决方案来确保製造精度和效率。此外,北美对研发的高度重视促进了计量技术的创新,进一步巩固了其市场地位。
预计欧洲在预测期内将出现获利成长。欧洲多元化的产业格局,包括汽车、航太、电子和医疗设备,需要先进的测量解决方案来维持高品质标准并提高业务效率。此外,欧洲航太工业,拥有空中巴士公司和各种国防承包商等知名企业,严重依赖计量技术来确保飞机生产的品质。
According to Stratistics MRC, the Global Inline Metrology Market is accounted for $0.62 billion in 2023 and is expected to reach $1.38 billion by 2030 growing at a CAGR of 12.2% during the forecast period. Inline metrology is the process of performing precise and accurate measurements directly within the manufacturing environment, typically on the production line. This approach allows for real-time monitoring and quality control of manufactured components, enabling immediate feedback and adjustments to ensure compliance with design specifications. Inline metrology systems often integrate advanced technologies such as optical sensors, laser scanning, and coordinate measuring machines (CMMs) to automate measurements and inspections, thereby enhancing efficiency, reducing waste, and maintaining high-quality standards throughout the manufacturing process.
Rising emphasis on quality control and assurance
Inline metrology systems allow for real-time measurement and inspection directly within the production line. This enables immediate detection and correction of any deviations or defects, ensuring consistent product quality, minimizing scrap and rework, and ultimately leading to higher customer satisfaction and reduced warranty costs. As manufacturers strive to meet increasing quality standards, inline metrology becomes crucial for real-time monitoring and process control.
Complex integration process
Integrating inline metrology systems into existing production lines involves various challenges and complexities. Inline metrology systems need to be seamlessly integrated with the existing infrastructure and machinery on the production line. Moreover, this integration requires careful coordination and customization to ensure compatibility and smooth communication between different components. Moreover, the integration process often involves interfacing inline metrology systems with existing software and data management systems.
Technological advancements
Advancements in sensor technology have revolutionized the inline metrology market by enhancing precision, efficiency, and versatility in measurement processes. Miniaturization of sensors allows for their integration into compact inline metrology systems, facilitating real-time monitoring and quality control directly within the production line. Additionally, the improved durability and reliability of modern sensors ensure prolonged operation in challenging industrial environments, reducing downtime and maintenance costs. This advancement in technology accelerates market demand.
Cost barriers
The initial investment required for inline metrology systems, encompassing equipment, software, and training, can be substantial. Additionally, ongoing costs associated with maintenance, calibration, and software updates further contribute to the overall expense of inline metrology solutions. This poses a challenge for smaller manufacturers or those operating with limited budgets, potentially limiting their ability to invest in inline metrology technology and hampering market demand.
Covid-19 Impact
The COVID-19 pandemic has significantly impacted the in-line metrology market. Initially, the widespread disruption caused by lockdowns, supply chain disruptions, and reduced manufacturing activities led to a slowdown in demand for inline metrology solutions across various sectors. However, as industries adapted to the new normal and implemented stringent safety measures, the importance of inline metrology became more pronounced. Additionally, the shift towards remote work and virtual collaboration spurred demand for cloud-based inline metrology solutions, facilitating seamless integration and accessibility across distributed manufacturing environments.
The coordinate measuring machines segment is expected to be the largest during the forecast period
The coordinate measuring machines segment is estimated to hold the largest share, offering precise and accurate measurement capabilities essential for quality control and assurance across various industries. CMMs are integrated directly into production lines, allowing for real-time measurement and inspection of components as they are being manufactured. This enables manufacturers to detect defects early, minimize scrap and rework, and maintain consistent quality standards throughout the production process.
The automotive segment is expected to have the highest CAGR during the forecast period
The automotive segment is anticipated to have lucrative growth during the forecast period, due to its stringent quality standards, high production volumes, and continuous pursuit of precision engineering. Automotive manufacturers rely on inline metrology systems to ensure the accuracy and consistency of critical components such as engine parts, body panels, chassis components, and interior features. Furthermore, the automotive industry's ongoing transition towards electric vehicles (EVs) and autonomous driving technologies necessitates even higher levels of precision and reliability in manufacturing, further driving the demand for inline metrology solutions.
North America commanded the largest market share during the extrapolated period, characterized by advanced technological infrastructure, stringent quality standards, and a strong presence of key market players. With a focus on industries such as automotive, aerospace, electronics, and healthcare, North America demands precise and reliable metrology solutions to ensure manufacturing accuracy and efficiency. Additionally, North America's emphasis on research and development fosters innovation in metrology technologies, further solidifying its position in the market.
Europe is expected to witness profitable growth over the projection period. With a diverse industrial landscape spanning automotive, aerospace, electronics, and medical devices, Europe demands sophisticated metrology solutions to maintain high-quality standards and enhance operational efficiency. Furthermore, Europe's aerospace industry, with prominent players like Airbus and various defense contractors, relies heavily on metrology technologies for quality assurance in aircraft production.
Key players in the market
Some of the key players in the Inline Metrology Market include Nikon Metrology, Inc. , Cognex Corporation, Jenoptik Group, QIS Metrologies AB, Hexagon AB, Mitutoyo Corporation, SYNERGX Technologies Inc., Renishaw plc, Ametek, Inc., Kuka AG, ABB Ltd. and Dwfritz Automation, Inc.
In November 2023, Renishaw launched super-productive RenAM 500 Ultra which includes all of the existing benefits of the RenAM 500 series, including industry-leading optical, chamber and gas-flow design, with the addition of newly-launched productivity boosting TEMPUS(TM) technology and advanced process monitoring software.
In November 2023, ABB and Indian rolling stock manufacturer Titagarh Rail Systems (Titagarh) have formed a strategic partnership to supply propulsion systems for metro rolling stock projects in India.
In July 2023, Renishaw partnership with Hockey Wales, which will support Hockey Wales in its mission to inspire young students and promote gender equality in sports, and complements Renishaw's extensive science, technology, engineering and maths (STEM) outreach programmes.
In October 2021, Metrology, Inc. and Toray Research Center, Inc partnered to deliver highly advanced analytical chemistry capabilities, the partnership introduces analytical methods which will support innovators in numerous industries, including the semiconductor, battery, and polymer sectors.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.