市场调查报告书
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2030 年硬质涂层市场预测:按材料、技术、应用、最终用户和地区进行的全球分析Hard Coatings Market Forecasts to 2030 - Global Analysis By Material (Oxides, Carbon-Based, Borides, Carbides, Nitrides, Multicomponent Coating and Other Materials), Technology, Application, End User and By Geography |
根据 Stratistics MRC 的数据,2023 年全球硬质涂层市场规模将达到 12 亿美元,预计到 2030 年将达到 21 亿美元,预测期内复合年增长率为 9.0%。
硬涂层是透过电化学涂层方法实现的,该方法透过硫酸阳极氧化引入硬化表面。该技术提高了各种物体的耐用性和耐刮擦性,使硬质涂层在光学镜片、工具、滚珠轴承和设备等各种最终用户行业中普及。用于硬涂层的常见材料包括类金刚石碳、氮化钛、氮化钛铝、镀铬和陶瓷涂层。
对耐用性的需求不断增加
汽车、航太和工业製造等行业的消费者优先考虑具有增强耐用性的产品和材料,以承受恶劣的条件并延长产品的使用寿命。这一趋势正在推动耐磨、耐腐蚀、耐磨损的硬质涂层的采用,延长关键部件和表面的寿命和性能。因此,由于製造商努力满足对高度耐用解决方案不断增长的需求,硬质涂层市场正在稳步成长。
涂装工艺复杂
复杂的製程通常需要专门的设备、熟练的劳动力和严格的品管措施,从而增加了生产成本和前置作业时间。此外,复杂的流程可能会阻碍中小型製造商进入市场,从而限制竞争和创新。客户也可能难以理解和实施先进的涂层技术,从而降低了采用率。此外,复杂的製程会增加缺陷和不一致的风险,从而降低涂层品质和性能。
对环保涂料的需求不断增长
环保意识的增强和减少排放和化学品使用的监管压力正在推动行业寻求在整个生命週期中最大限度地减少对环境影响的涂料。製造商正在投资研发,以创新环保配方,同时不影响性能、耐用性或成本效益。此外,LEED 和 Green Seal 等认证标准鼓励在建筑、汽车和消费品领域使用环保涂料。因此,硬质涂料市场正在经历向更环保的替代品的转变,促进整个产业的永续性实践。
基材相容性有限
不同的基材需要独特的附着力和表面处理才能有效地涂布涂料。与某些基材的有限相容性限制了它们在各种行业和应用中的适用性。这些限制赶走了需要在特定基材上进行涂层的潜在客户,从而导致市场机会的丧失和收益的下降。此外,製造商必须提供多种被覆剂来适应不同的基材,从而使生产复杂化并增加成本,使供应链管理变得复杂。
COVID-19 的影响
汽车、航太和製造业等行业生产和需求放缓,而医疗设备製造和电子行业需求增加。公司的应对措施是实施远端工作、优化业务效率以及产品多样化。此外,疫情也加速了数位化和自动化的趋势,推动了半导体製造和电子产品等应用对硬涂层的需求。总体而言,市场表现出韧性,儘管影响因行业和地区而异。
碳基细分市场预计将在预测期内成为最大的细分市场
与传统硬涂层相比,碳基细分市场由于其卓越的硬度、低摩擦、高耐磨性和化学惰性,有望实现良好的成长。这使得它们能够在切削工具、汽车零件、航太零件和医疗设备等要求苛刻的应用中高效地保护基材免受磨损、擦伤和腐蚀。这可以为最终用户节省成本,并提高製造过程中的整体生产力。
化学气相沉积领域预计在预测期内复合年增长率最高
由于化学气相沉积能够沉积具有各种特性的材料,例如碳化物、氮化物、氧化物和类金刚石碳(DLC),因此预计预测期内的复合年增长率将是最高的。这些先进的涂层材料具有卓越的硬度、耐磨性和其他理想的性能,使其成为硬质涂层市场应用的理想选择,例如切割工具、耐磨零件和防护涂层。
由于工业化程度不断提高以及政府对基础设施、海事、航太和国防领域投资的增加,预计亚太地区将在预测期内占据最大的市场占有率。由于公共和私人对硬质涂层关键最终用户产业的投资不断增加,印度、日本和中国等国家成为该地区的主要市场。
预计北美在预测期内将经历最高的复合年增长率,因为美国的硬质涂层用于许多行业,包括建筑、汽车、一般製造和运输。此外,美国在商用车和汽车的产销量方面排名第二。随着美国电动车产量的增加,对硬质涂层的需求也预计会增加。
According to Stratistics MRC, the Global Hard Coatings Market is accounted for $1.2 billion in 2023 and is expected to reach $2.1 billion by 2030 growing at a CAGR of 9.0% during the forecast period. Hard coatings are achieved through the electrochemical coating method, introducing hardened surfaces via sulfuric acid anodizing. This technique imparts increased durability and scratch resistance to various objects, making hard coatings prevalent in diverse end-user industries like optical lenses, tools, ball bearings, and equipment. Some common materials used for hard coatings include diamond-like carbon, titanium nitride, titanium aluminum nitride, chrome plating and ceramic coatings.
Increasing demand for durability
Consumers across various industries, including automotive, aerospace, and industrial manufacturing, are prioritizing products and materials that offer enhanced durability to withstand harsh operating conditions and prolong product lifespan. This trend drives the adoption of hard coatings, which provide exceptional resistance to wear, corrosion, and abrasion, thereby extending the longevity and performance of critical components and surfaces. As a result, the hard coatings market experiences steady growth as manufacturers seek to meet the escalating demand for durable solutions.
Complexity of coating processes
Intricate procedures often require specialized equipment, skilled labour, and stringent quality control measures, increasing production costs and lead times. Moreover, complex processes may deter smaller manufacturers from entering the market, limiting competition and innovation. Customers may also face difficulties in understanding and implementing sophisticated coating techniques, reducing adoption rates. Additionally, intricate processes raise the risk of defects and inconsistencies, compromising coating quality and performance.
Rising demand for environmentally friendly coatings
Increasing environmental awareness and regulatory pressures to reduce emissions and chemical usage, industries are seeking coatings that minimize environmental impact throughout their lifecycle. Manufacturers are investing in research and development to innovate environmentally friendly formulations without compromising performance, durability, or cost-effectiveness. Furthermore, certification standards such as LEED and Green Seal incentivize the use of eco-friendly coatings in construction, automotive, and consumer goods sectors. As a result, the hard coatings market experiences a shift towards greener alternatives, fostering sustainability practices across industries.
Limited substrate compatibility
Different substrates require specific adhesion properties and surface preparations for effective coating application. When coatings have limited compatibility with certain substrates, it restricts their applicability across diverse industries and applications. This limitation can deter potential customers who require coatings for specific substrates, leading to lost market opportunities and reduced revenue. In addition, it complicates supply chain management as manufacturers may need to offer multiple coating formulations to accommodate various substrate types, increasing production complexity and costs.
Covid-19 Impact
While sectors such as automotive, aerospace and manufacturing experienced slowdowns in production and demand, there was increased demand from medical device manufacturing and electronic industries. Companies adapted by implementing remote work, optimizing operational efficiency, and diversifying product offerings. Additionally, the pandemic accelerated trends towards digitalization and automation, driving demand for hard coatings in applications such as semiconductor manufacturing and electronic devices. Overall, the market exhibited resilience, albeit with varying impacts across industries and regions.
The carbon-based segment is expected to be the largest during the forecast period
The carbon-based segment is estimated to have a lucrative growth, as they offer superior hardness, low friction, high wear resistance, and chemical inertness compared to traditional hard coatings. This makes them highly effective for protecting substrates against wear, abrasion, and corrosion in demanding applications such as cutting tools, automotive components, aerospace parts, and medical devices. This leads to cost savings for end-users and improves overall productivity in manufacturing processes.
The chemical vapor deposition segment is expected to have the highest CAGR during the forecast period
The chemical vapor deposition segment is anticipated to witness the highest CAGR growth during the forecast period, as chemical vapor deposition enables the deposition of a wide range of materials with tailored properties, including carbides, nitrides, oxides, and diamond-like carbon (DLC). These advanced coating materials offer exceptional hardness, wear resistance, and other desirable properties, making them ideal for applications in the hard coatings market, such as cutting tools, wear-resistant components, and protective coatings.
Asia Pacific is projected to hold the largest market share during the forecast period owing to the increase in industrialization along with an increase in the government investments in the areas of infrastructure, marine, and aerospace & defense. The countries such as India, Japan, and China are the major markets in this region on account of the increasing public as well as private investment in the major end-user industries of hard coatings.
North America is projected to have the highest CAGR over the forecast period, owing to hard coatings in the United States are used in many industries, such as buildings and construction, automotive, general manufacturing, transportation, etc. Furthermore, the United States is the second-largest producer and seller of commercial vehicles and cars. With the increase in electrical vehicles production in the United States, the demand for hard coatings is likely to increase.
Key players in the market
Some of the key players in the Hard Coatings Market include Huntsman International LLC, Clariant AG, Chryso Group, BASF SE, Avient, CemeCon, Construction Materials Co., Ltd., DuPont, GCP Applied Technologies Inc., Solvay SA, Omnova Solutions Inc., OC Oerlikon Management AG, Momentive, Holcim, The Lubrizol Corporation, ZEISS International, Sulzer Ltd and IHI Ionbond AG
In April 2024, Huntsman launches new SHOKLESS(TM) polyurethane systems to help protect electric vehicle batteries and the new range also includes products that can be used as a moldable encapsulant in battery modules or packs.
In April 2024, Clariant is launching AddWorks(R) PPA, perfluoralkyl substances (PFAS)-free polymer processing aid line. Licocare(R) RBW Vita 560 and 360 the newest additions to Clariant's range of high-performing additives for applications in the electronics and electric (E&E) industries
In September 2023, Huntsman Launches Technology Portal to Foster Innovation & Manufacturing-Driven Collaborations. The cross-divisional initiative aims to facilitate and foster external collaborations, connecting minds and expertise from diverse sectors with Huntsman to unlock potential business opportunities.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.