市场调查报告书
商品编码
1551223
2030 年製造执行系统市场预测:按组件、部署、最终用户和地区进行的全球分析Manufacturing Execution Systems Market Forecasts to 2030 - Global Analysis By Component, Deployment, End User and By Geography |
根据Stratistics MRC预测,2024年全球製造执行系统(MES)市场规模将达到150.8亿美元,并在预测期内以11.7%的复合年增长率成长,到2030年将达到292.9亿美元。
製造执行系统 (MES) 是一种整合软体解决方案,旨在管理和控制车间的製造流程。它连接企业资源规划 (ERP) 系统和生产设备,提供生产活动、性能和品质的即时可见性。 MES 解决方案有助于监控和管理工单、调度、库存和劳动力,使製造商能够优化营运、提高效率并确保产品品质。透过直接从生产线收集资料,MES 系统可以帮助您追踪进展、发现问题并做出明智的决策。
根据美国能源资讯署预测,2022年美国原油产量平均为1,170万桶/日,2023年为1,240万桶/日,超过2019年创下的历史新高。
对加强品管的需求不断增加
随着各行业努力满足严格的品质标准和监管要求,MES 技术不断发展以提供更强大的即时监控功能。现代 MES 解决方案整合了先进的资料分析、人工智慧和机器学习,可以在品质问题发生之前检测并解决它们。这项增强的功能使您能够准确追踪生产变数、及早识别潜在缺陷并更有效地管理纠正措施。透过无缝连接生产过程和品管措施,MES 系统使製造商能够实现更高的一致性、减少浪费并提高整体产品可靠性。
维护和支援成本
维护和支援成本会导致预算和资源紧张,从而对製造执行系统 (MES) 的有效性产生重大影响。 MES 对于优化生产流程和提高效率至关重要,它提供持续更新、故障排除和技术支持,以解决系统故障、整合新技术并适应经常需要的不断变化的生产需求。这些成本可能很高,因为维护专门的软体和硬体很复杂并且需要熟练的人员。高维护成本可能会从其他重要领域(例如研发和扩建计划)转移资金,并抑制创新和竞争力。
製造过程的复杂性增加
现代MES解决方案旨在与物联网、人工智慧和巨量资料分析等先进技术无缝集成,从而实现生产活动的即时监控和控制。这种整合可以提高您的製造营运的可见性,使您能够更准确地追踪材料、机器性能和产品品质。增强的 MES 功能还可以透过分析大量资料来优化流程并预测维护需求,从而支援自适应决策。此外,与供应链和企业资源规划(ERP)系统同步的能力确保了管理资源和回应动态市场需求的一致方法。
资料安全和隐私问题
资料安全和隐私问题对製造执行系统 (MES) 产生重大影响,而製造执行系统对于製造环境中的即时监控和控制至关重要。 MES 与各种感测器、设备和网路集成,以产生和处理大量敏感操作资料。这种互连性使製造商面临更大的网路攻击、资料外洩和未授权存取的风险。然而,专有生产流程和智慧财产权等敏感资讯可能会成为恶意行为者的攻击目标,从而导致严重的财务和声誉损失。
COVID-19 大流行暴露了生产流程中的漏洞并加速了数位转型的需求,对製造执行系统 (MES) 产生了重大影响。封锁和社会隔离措施扰乱了供应链,导致原材料和零件短缺。这凸显了 MES 提供即时可见性和适应性的需求,使製造商能够快速回应不断变化的条件。这场大流行凸显了资料分析和自动化在优化营运和减轻干扰方面的重要性。
预计服务业将在预测期内成为最大的产业
透过整合即时资料分析、人工智慧和物联网连接等先进技术,这些增强功能使製造活动能够得到更精确的监控和控制。改进的 MES 框架提供了对生产指标的详细洞察,简化了工作流程管理,并透过预测性维护和自动化品管来推动更好的决策。这些升级使製造商能够减少停机时间、提高效率并确保更高的产品品质。
预计航太和国防部门在预测期内复合年增长率最高
航太和国防产业预计在预测期内将实现最高的复合年增长率,因为它提高了业务效率并确保了高标准的品质和可靠性。透过部署先进的 MES 解决方案,该行业旨在提高追踪物料、优化工作流程并严格遵守监管要求的准确性。这种技术演进不仅提高了生产力,还增强了快速适应不断变化的需求和复杂生产场景的能力。其结果是一个更敏捷和响应迅速的製造环境,支援高性能航太和国防产品的生产,同时降低成本并最大限度地减少与生产和供应链中断相关的风险。
预计欧洲地区在预测期内将占据市场最大份额。随着各行业应对全球竞争和快速、灵活生产的需求,MES 技术已成为简化业务的关键。这些系统可以即时监控和控制製造过程,促进更好的决策,减少停机时间并优化资源利用。这一趋势反映了欧洲製造业的数位转型,其中营运效率不仅是一种竞争优势,而且成为维持成长和创新的必要条件。
预计欧洲地区在整个预测期内将实现盈利成长。欧洲政府法规旨在确保 MES 解决方案符合资料完整性、网路安全和操作可靠性的严格标准。透过制定关于如何监控和控制製造流程的明确指南,这些法规有助于简化整个全部区域的运作、减少错误并提高产品品质。此外,法律规范将鼓励区域采用工业 4.0 实践等先进技术,并促进该领域的创新。遵守这些法规不仅有助于製造商满足法律要求,还可以提高他们在全部区域快速发展的市场中的竞争力。
According to Stratistics MRC, the Global Manufacturing Execution Systems Market is accounted for $15.08 billion in 2024 and is expected to reach $29.29 billion by 2030 growing at a CAGR of 11.7% during the forecast period. Manufacturing Execution Systems (MES) are integrated software solutions designed to manage and control manufacturing processes on the shop floor. They bridge the gap between enterprise resource planning (ERP) systems and production equipment, providing real-time visibility into production activities, performance, and quality. MES solutions facilitate the monitoring and management of work orders, scheduling, inventory, and labor, enabling manufacturers to optimize operations, improve efficiency, and ensure product quality. By collecting data directly from production lines, MES systems help in tracking progress, identifying issues, and making informed decisions.
According to U.S. Energy Information Administration, U.S. crude oil extraction will average 11.7 million barrels per day in 2022 and 12.4 million barrels per day in 2023, exceeding the record high achieved in 2019.
Rising demand for enhanced quality control
As industries strive to meet stringent quality standards and regulatory requirements, MES technology is evolving to provide more robust and real-time monitoring capabilities. Modern MES solutions integrate advanced data analytics, artificial intelligence, and machine learning to detect and address quality issues proactively. This enhanced functionality allows for precise tracking of production variables, early identification of potential defects, and more efficient management of corrective actions. By seamlessly connecting production processes with quality control measures, MES systems enable manufacturers to achieve higher consistency, reduce waste, and improve overall product reliability.
Maintenance and support costs
Maintenance and support costs significantly impact the effectiveness of Manufacturing Execution Systems (MES) by straining budgets and resources. MES, crucial for optimizing production processes and improving efficiency, often require ongoing updates, troubleshooting, and technical support to address system glitches, integrate new technologies, and adapt to changing production needs. These costs can escalate due to the complexity of maintaining specialized software and hardware, as well as the need for skilled personnel. High maintenance expenses can divert funds from other critical areas, such as research and development or expansion projects, potentially stifling innovation and competitiveness.
Increasing complexity of manufacturing processes
Modern MES solutions are designed to integrate seamlessly with advanced technologies such as IoT, AI, and big data analytics, allowing for real-time monitoring and control of production activities. This integration facilitates improved visibility into manufacturing operations, enabling more precise tracking of materials, machinery performance, and product quality. Enhanced MES capabilities also support adaptive decision-making by analyzing vast amounts of data to optimize processes and predict maintenance needs. Additionally, the ability to synchronize with supply chain and enterprise resource planning (ERP) systems ensures a cohesive approach to managing resources and responding to dynamic market demands.
Data security and privacy concerns
Data security and privacy concerns are significantly impacting Manufacturing Execution Systems (MES), which are crucial for real-time monitoring and control in manufacturing environments. As MES integrate with various sensors, devices, and networks, they generate and handle vast amounts of sensitive operational data. This interconnectedness exposes manufacturers to increased risks of cyber-attacks, data breaches, and unauthorized access. However, sensitive information, such as proprietary production processes and intellectual property, can be targeted by malicious actors, potentially leading to severe financial and reputational damage.
The COVID-19 pandemic significantly impacted Manufacturing Execution Systems (MES) by exposing vulnerabilities in production processes and accelerating the need for digital transformation. Lockdowns and social distancing measures disrupted supply chains, leading to shortages of raw materials and components. This highlighted the necessity for MES to provide real-time visibility and adaptability, allowing manufacturers to respond swiftly to changing conditions. The pandemic underscored the importance of data analytics and automation in optimizing operations and mitigating disruptions.
The Services segment is expected to be the largest during the forecast period
Services segment is expected to be the largest during the forecast period, by integrating advanced technologies such as real-time data analytics, artificial intelligence, and IoT connectivity, these enhancements enable more precise monitoring and control of manufacturing activities. The improved MES frameworks provide detailed insights into production metrics, streamline workflow management, and facilitate better decision-making through predictive maintenance and automated quality control. These upgrades help manufacturers reduce downtime, increase efficiency, and ensure higher product quality.
The Aerospace & Defense segment is expected to have the highest CAGR during the forecast period
Aerospace & Defense segment is expected to have the highest CAGR during the forecast period as it improves operational efficiency and ensure high standards of quality and reliability. By implementing advanced MES solutions, the sector aims to achieve greater precision in tracking materials, optimizing workflows, and maintaining rigorous compliance with regulatory requirements. This technological evolution not only boosts productivity but also enhances the ability to rapidly adapt to changing demands and complex production scenarios. The result is a more agile and responsive manufacturing environment that supports the creation of high-performance aerospace and defense products, while also reducing costs and minimizing risks associated with production and supply chain disruptions.
Europe region is poised to hold largest share of the market over the extrapolated period. As industries grapple with global competition and the need for rapid, flexible production, MES technologies have become crucial for streamlining operations. These systems enable real-time monitoring and control of manufacturing processes, facilitating better decision-making, reducing downtime and optimizing resource utilization. This trend reflects a broader push towards digital transformation in the European manufacturing sector, where operational efficiency is not just a competitive advantage but a necessity for sustaining growth and innovation.
Europe region is projected to witness profitable growth throughout the forecast period. Government regulations in Europe are designed to ensure that MES solutions comply with rigorous standards for data integrity, cybersecurity and operational reliability. By setting clear guidelines for how manufacturing processes should be monitored and controlled, regulations help to streamline operations, reduce errors and improve product quality across the region. Moreover, regulatory frameworks encourage the regional adoption of advanced technologies such as Industry 4.0 practices, driving innovation within the sector. Compliance with these regulations not only helps manufacturers meet legal requirements but also positions them competitively in a rapidly evolving market across the region.
Key players in the market
Some of the key players in Manufacturing Execution Systems market include Emerson Electric Co, HCL Technologies, Honeywell International Inc, Infor Global Solutions, Lanner Group, Mitsubishi Electric Corporation, Oracle Corporation, Rockwell Automation, Inc, Siemens AG and Yokogawa Electric Corporation.
In February 2023, AVEVA Group PLC launched a new version of the manufacturing execution system software to support data center deployments. The latest iteration of the AVEVA Manufacturing Execution System (MES) will speed up the standardization and large-scale introduction of best practices, increasing operational sustainability & efficiency.
In October 2022, Pico MES, a manufacturing execution system (MES) technology business focusing on the automation of essential production activities for small to medium-sized enterprises, announced the addition of a novel alert function to its next-generation MES technology. The innovative new tool enables operators to deliver rapid notifications via autonomous emails, text, and/or messaging, as well as Microsoft Teams and Slack.
In June 2022, ABB Ltd. received a contract to provide ABB Ability Manufacturing Execution System (MES) to Asia Symbol Group's new production line. The expansion gave Asia Symbol better control over planning, scheduling, and ongoing efficiency & waste reduction while also optimizing the company's overall production process across all lines at its Guangdong mill (China).
In May 2022, SymphonyAI Industrial launched its artificial intelligence (AI) integrated MOM 360 manufacturing operations control solution, which includes integrated factory execution systems (MES) features, enterprise-level administration, and AI-based process improvement. MOM 360 is intended to assist businesses in achieving the Industry 4.0 intelligent manufacturing objectives of data-driven optimization at the enterprise scale.