市场调查报告书
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1551323
到 2030 年製程控制系统市场预测:按系统、组件、部署模式、控制策略、最终用户和地区进行的全球分析Process Control Systems Market Forecasts to 2030 - Global Analysis by System (SCADA, DCS, PLC, MES, PLM, ERP, HMI and Other Systems), Component (Hardware, Software and Services), Deployment Mode, Control Strategy, End User and By Geography |
根据 Stratistics MRC 的数据,全球製程控制系统市场在预测期内将以 8.8% 的复合年增长率成长。
过程控制系统是用于追踪和管理工业环境中的生产过程的自动化框架。调整温度、压力、流量和液位等变数可确保一致的操作、提高效率并维持产品品质。这些系统收集资料、实施控制策略,并透过硬体和软体向操作员提供即时回馈,以优化性能并最大限度地减少复杂工业过程中的人工干预。
根据美国劳工统计局的资料,从 2020 年到 2030 年,控制和阀门安装工以及维修承包商(包括製程控制系统工作人员)的就业人数预计将增加 5%。
提高效率和生产力
过程控制系统显着提高工业製程的业务效率和生产率。透过自动化复杂任务、减少人为错误和优化资源利用率,这些系统可以加快生产週期、保持一致的产品品质并减少停机时间。它还提供即时资料和分析,以实现快速决策和持续流程改进。对于寻求在日益全球化的市场中保持竞争力的行业来说,这一驱动因素尤其重要。
初始投资高
实施製程控制系统通常需要大量的初始投资,包括硬体、软体、安装和培训成本。如此高的初始投资可能是一个主要障碍,特别是对于资本有限的中小企业来说。此外,将这些系统与现有基础设施整合的复杂性以及流程重新设计的潜在需求可能会进一步增加成本。这些限制可能会降低采用率,特别是在利润率紧张或面临经济不确定性的行业。
工业 4.0 和数位转型
持续发展的工业 4.0 和数位转型趋势为製程控制系统市场带来了重大机会。随着工业越来越多地采用智慧製造技术,对能够与物联网设备、人工智慧和巨量资料分析整合的先进控制系统的需求不断增长。这种整合可以增强预测性维护、自适应製程控制和决策支援。过程控制系统将在这一数位转型中发挥关键作用,提供帮助产业实现更高水准的自动化和智慧化的解决方案。
网路安全攻击
随着工业流程变得更加互联数位化,製程控制系统越来越容易受到网路安全威胁。恶意行为者可能会利用漏洞来扰乱业务、窃取敏感资料或对设备造成物理损坏。对于处理关键基础设施和敏感材料的行业来说,这种威胁尤其令人担忧。对强大网路安全措施的需求增加了系统部署和维护的复杂性和成本,并可能阻止一些组织采用或充分利用这些技术。
由于供应链问题和工业活动下降,COVID-19 大流行最初扰乱了製程控制系统市场。然而,数位转型的步伐也在加快,对远端监控能力的需求不断增加。此次疫情凸显了自动化和弹性工业流程的重要性,这可能会推动市场的长期成长。
预计软体产业在预测期内将是最大的产业
软体产业预计将主导市场。软体对于现代製程控制系统至关重要,它提供复杂工业操作所需的智慧和灵活性。支援先进的控制演算法、资料分析以及与其他企业系统的整合。随着行业日益关注数位转型和智慧製造,对先进控制软体的需求预计将增长。
生命科学产业预计在预测期内复合年增长率最高
生命科学产业预计将在预测期内快速成长。过程控制系统对于确保产品品质、一致性和遵守严格法规至关重要。生物製程精确控制的需求、个人化医疗的趋势以及实验室製程自动化程度的提高正在推动先进控制系统在该领域的快速采用。此外,COVID-19 大流行进一步加速了对生命科学研究和製造的投资,推动了对复杂製程控制解决方案的需求。
北美在製程控制系统市场的主导地位归因于其先进的工业基础设施、新技术的采用率以及主要行业参与者的大量存在。该地区对工业自动化的关注、严格的监管标准以及石油天然气和化学品等行业持续的数位转型努力正在推动对先进製程控制解决方案的需求。此外,北美在研发方面的领先地位有助于控制系统技术的持续创新。
据估计,亚太地区的製程控制系统市场成长最快。该地区的製造业,特别是中国和印度等国家的製造业,越来越多地采用自动化技术来提高竞争力。对基础设施的大量投资、快速工业化以及政府推动智慧製造的努力正在推动对先进製程控制系统的需求。此外,人们对能源效率和环境法规的兴趣日益浓厚,正在推动该地区各行业采用更先进的控制解决方案。
According to Stratistics MRC, the Global Process Control Systems Market is growing at a CAGR of 8.8% during the forecast period. Process control systems are automated frameworks that are used to track and manage production processes in industrial environments. Through the regulation of variables like temperature, pressure, flow, and level, they guarantee consistent operation, improve efficiency, and preserve product quality. These systems optimize performance and minimize manual intervention in intricate industrial processes by gathering data, executing control strategies, and giving operators real-time feedback through hardware and software.
According to data from the U.S. Bureau of Labor Statistics, employment of control and valve installers and repairers, including those working with process control systems, is projected to grow 5% from 2020 to 2030.
Enhanced efficiency and productivity
Process control systems significantly improve operational efficiency and productivity in industrial processes. By automating complex tasks, reducing human error, and optimizing resource utilization, these systems enable faster production cycles, consistent product quality, and reduced downtime. They also provide real-time data and analytics, allowing for quick decision-making and continuous process improvement. This driver is particularly important as industries seek to remain competitive in an increasingly globalized market.
High initial investment
The implementation of process control systems often requires substantial upfront costs, including hardware, software, installation, and training expenses. This high initial investment can be a significant barrier, especially for small and medium-sized enterprises with limited capital. Additionally, the complexity of integrating these systems with existing infrastructure and the potential need for process redesign can further increase costs. This restraint may slow adoption rates, particularly in industries with tight profit margins or those facing economic uncertainties.
Industry 4.0 and digital transformation
The ongoing trend of Industry 4.0 and digital transformation presents a significant opportunity for the process control systems market. As industries increasingly adopt smart manufacturing technologies, there is a growing demand for advanced control systems that can integrate with IoT devices, AI, and big data analytics. This integration enables predictive maintenance, adaptive process control, and enhanced decision support. Process control systems are well-positioned to play a crucial role in this digital transformation, offering solutions that can help industries achieve higher levels of automation and intelligence.
Cybersecurity attacks
The increasing connectivity and digitalization of industrial processes make process control systems vulnerable to cybersecurity threats. Malicious actors could potentially exploit vulnerabilities to disrupt operations, steal sensitive data, or cause physical damage to equipment. This threat is particularly concerning for critical infrastructure and industries handling sensitive materials. The need for robust cybersecurity measures adds complexity and cost to system implementation and maintenance, potentially deterring some organizations from adopting or fully leveraging these technologies.
The COVID-19 pandemic initially disrupted the process control systems market due to supply chain issues and reduced industrial activity. However, it also accelerated digital transformation efforts, increasing demand for remote monitoring and control capabilities. The pandemic highlighted the importance of automation and resilient industrial processes, potentially driving long-term growth in the market.
The software segment is expected to be the largest during the forecast period
The software segment is expected to dominate the market. Software is crucial in modern process control systems, providing the intelligence and flexibility needed for complex industrial operations. It enables advanced control algorithms, data analytics, and integration with other enterprise systems. As industries increasingly focus on digital transformation and smart manufacturing, the demand for sophisticated control software is expected to grow.
The life sciences segment is expected to have the highest CAGR during the forecast period
The life sciences segment is expected to experience rapid growth over the forecast period. Process control systems are essential for ensuring product quality, consistency, and compliance with stringent regulations. The need for precise control in bioprocessing, the trend towards personalized medicine, and the increasing automation of laboratory processes are driving the rapid adoption of advanced control systems in this sector. Additionally, the COVID-19 pandemic has further accelerated investment in life sciences research and manufacturing, boosting demand for sophisticated process control solutions.
North America's dominance in the process control systems market can be attributed to its advanced industrial infrastructure, high adoption rates of new technologies, and significant presence of major industry players. The region's focus on industrial automation, stringent regulatory standards, and ongoing digital transformation initiatives in sectors like oil and gas and chemicals drive the demand for sophisticated process control solutions. Additionally, North America's leadership in research and development contributes to the continuous innovation in control system technologies.
The Asia Pacific region is estimated to witness rapid growth in the process control systems market. The region's booming manufacturing sector, particularly in countries like China and India, is increasingly adopting automation technologies to enhance competitiveness. Significant investments in infrastructure development, rapid industrialization, and government initiatives promoting smart manufacturing are fueling the demand for advanced process control systems. Additionally, the growing focus on energy efficiency and environmental regulations is driving the adoption of more sophisticated control solutions across various industries in the region.
Key players in the market
Some of the key players in Process Control Systems market include Siemens AG, ABB Ltd., Rockwell Automation, Inc., Schneider Electric SE, Honeywell International Inc., Emerson Electric Co., General Electric Company, Mitsubishi Electric Corporation, Omron Corporation, Yokogawa Electric Corporation, Omega Engineering, Chemtrols Industries Limited, Cotmac Electronics Pvt Ltd, Parker-Hannifin Corporation, Flowserve Corporation, Azbil Corporation, Baker Hughes Company, and Valmet.
In April 2023, Siemens and Microsoft are harnessing the collaborative power of generative artificial intelligence (AI) to help industrial companies drive innovation and efficiency across the design, engineering, manufacturing and operational lifecycle of products. To enhance cross-functional collaboration, the companies are integrating Siemens' Teamcenter(R) software for product lifecycle management (PLM) with Microsoft's collaboration platform Teams and the language models in Azure OpenAI Service as well as other Azure AI capabilities. At Hannover Messe, the two technology leaders will demonstrate how generative AI can enhance factory automation and operations through AI-powered software development, problem reporting and visual quality inspection.
In July 2020, ABB's new analytics and AI software helps producers optimize operations. It collects, contextualizes and converts operational, engineering and information technology data into actionable insights that help industries improve operations, optimize asset management and streamline business processes safely and sustainably. ABB's new solution operates as a digital data convergence point where streams of information from diverse sources across the plant and enterprise are put into context through a unified analytics model.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.