市场调查报告书
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2030 年微通道热交换器市场预测:按类型、阶段、最终用户和地区进行的全球分析Microchannel Heat Exchanger Market Forecasts to 2030 - Global Analysis By Type, Phase, End User and By Geography |
根据 Stratistics MRC 的数据,2024 年全球微通道热交换器市场规模为 181.3 亿美元,预计在预测期内将以 12.6% 的复合年增长率成长,到 2030 年达到 369.5 亿美元。
微通道热交换器是紧凑的温度控管设备,具有大量小通道,通常宽度小于 1 毫米。这些通道最大限度地减少了热交换器体积,同时最大限度地增加了表面积,从而实现了流体之间的高效传热。微通道设计提高了传热係数并降低了流体流动阻力,从而提高了热性能和能源效率。微通道热交换器尺寸更小、效率更高,可实现比传统热交换器更轻、更紧凑的设计,使其成为空间和重量非常宝贵的新兴技术的理想选择。
《欧洲经济与市场报告》资料显示,2022年中国汽车销售量将年增与前一年同期比较%,达到2,170万辆。
日益关注节能和效率
对节能和效率的日益重视正在显着推动微通道热交换器(MCHE)的发展。这些紧凑的设备利用小流道网路来增强传热,并透过减少所需的冷媒或冷却剂的量来最大限度地减少能源消耗。透过最大化表面积同时最小化流体体积,MCHE 实现了卓越的热性能,从而降低了营业成本并减少了温室气体排放。这种效率在暖通空调系统、汽车冷却和工业流程等应用中尤其重要,在这些应用中,节能可转化为巨大的经济效益。
温度和压力限制
微通道热交换器由于表面积与体积比大而具有高效率,但具有显着的温度和压力限制。这些设备通常由只能承受一定范围的温度和压力条件的材料製成。高温会导致材料劣化和相变,影响性能和可靠性。相反,低温会导致冷凝和冻结,阻碍流体流动。此外,在高压下使用时,会产生机械应力,这可能会损害微通道的结构完整性并导致故障和洩漏。虽然微通道的复杂设计改善了传热,但它们很容易结垢和堵塞,特别是在恶劣的条件下。
电动车需求增加
随着电动车变得越来越流行,对高效温度控管系统来调节电池和动力传动系统温度的需求日益增长。凭藉其紧凑的设计和高表面积与体积比,MCHX 提供出色的传热效率,使其成为现代电动车狭小空间和严格冷却要求的理想选择。这些热交换器不仅可以提高热性能,还可以提高能源效率,从而延长电池寿命并增加车辆的整体行驶里程。此外,微通道设计的轻量化特性有助于减轻车辆整体重量,进一步优化性能。
维护和清洗问题
微通道热交换器是多种应用中常用的高效能组件,但其性能可能会因维护和清洗问题而受到严重影响。由于其紧凑的设计和较小的流路,这些热交换器很容易受到灰尘、油和其他颗粒等污染物的污染。当这些物质累积时,它们会限制流体流动,降低传热效率,并增加能源消费量。由于微通道的复杂几何形状,传统的清洗方法效率低下,并且需要专门的技术,既耗时又昂贵。维护不当可能会导致更严重的问题,例如腐蚀和结构损坏,最终损害热交换器的使用寿命。
COVID-19 大流行对微通道热交换器 (MCHX) 产业产生了重大影响,影响了供应链和需求动态。全球製造和物流中断导致关键零件的生产延迟、计划工期延长和成本增加。同时,由于经济放缓和消费行为的变化,暖通空调和汽车等依赖 MCHX 的行业面临需求减少。然而,疫情也加速了人们对能源效率和永续性的关注,促使微通道技术创新以满足新标准。
蒸发器领域预计将在预测期内成为最大的领域
预计蒸发器领域在预测期内将是最大的。透过利用小型平行流道网络,MCHX 增加了传热表面积,同时最大限度地减少了冷媒充填量。蒸发器设计改善了流体动态,确保均匀的流量分布,并增强了相变过程。其结果是更有效的吸热和能量传递,提高整体效率。此外,材料和製造技术的进步提高了导热性和防污性,进一步优化了性能。
预计航太产业在预测期内复合年增长率最高
由于其卓越的热效率和紧凑的设计,航太领域预计将在预测期内出现最高的复合年增长率。这些先进的热交换器利用大量微小通道来最大限度地提高传热效率,同时最大限度地减轻重量,这是航太应用中的关键因素。 MCHE 的大表面积提高了冷却和加热性能,这对于管理飞机引擎和其他系统的热负荷至关重要。此外,MCHE 透过减轻飞机总重量来提高燃油效率,满足永续性和性能的产业目标。在极端温度和压力下有效运作的能力进一步增强了 MCHE 在航太环境中的吸引力。
预计在预测期内,北美地区将占据微通道热交换器市场的最大份额。随着汽车製造商努力满足更严格的排放法规并提高燃油效率,采用 MCHE 已变得至关重要。 MCHE的轻量化设计不仅提高了车辆性能,也有助于整体节能。随着电动车竞争的加剧,消费者对传统汽油动力车的偏好推动传统汽车产业的復苏,进一步增加了对先进冷却技术的需求。这些因素正在推动该地区的成长。
预计欧洲地区在整个预测期内将快速成长。更严格的环境标准和能源效率要求正在推动业界采用先进的热交换技术,以最大限度地减少能源消耗并减少碳排放。针对逐步淘汰冷媒以支援低 GWP(全球暖化潜势)替代品的法规进一步推动了对这些高效系统的需求。随着该行业努力遵守生态设计指令和含氟气体法规等欧洲指令,微通道热交换器市场正在经历快速成长。这种监管环境不仅鼓励创新,而且还增加了优先考虑环保解决方案的製造商的竞争格局。
According to Stratistics MRC, the Global Microchannel Heat Exchanger Market is accounted for $18.13 billion in 2024 and is expected to reach $36.95 billion by 2030 growing at a CAGR of 12.6% during the forecast period. A microchannel heat exchanger is a compact thermal management device characterized by numerous small channels, typically measuring less than 1 millimeter in width. These channels allow for efficient heat transfer between fluids by maximizing surface area while minimizing the volume of the heat exchanger. Microchannel designs enhance heat transfer coefficients and reduce fluid flow resistance, leading to improved thermal performance and energy efficiency. The small size and high efficiency of microchannel heat exchangers enable lighter and more compact designs compared to traditional heat exchangers, making them ideal for modern technologies where space and weight are critical.
According to the data of Economic and Market Report Europe, in 2022, demand in China was amplified by 7.6% YoY to 21.7 million cars sold, as the removal of government enticements by the end of 2022 has carried forward demand.
Increasing focus on energy conservation and efficiency
The growing emphasis on energy conservation and efficiency is significantly advancing the development of Microchannel Heat Exchangers (MCHEs). These compact devices utilize a network of small channels to enhance heat transfer, reducing the amount of refrigerant or coolant required and minimizing energy consumption. By maximizing surface area while minimizing fluid volume, MCHEs achieve superior thermal performance, leading to lower operating costs and reduced greenhouse gas emissions. This efficiency is particularly crucial in applications like HVAC systems, automotive cooling, and industrial processes, where energy savings can translate to substantial economic benefits.
Temperature and pressure limitations
Microchannel heat exchangers, while highly efficient due to their large surface area-to-volume ratio, face significant limitations related to temperature and pressure. These devices are typically constructed from materials that can withstand only a specific range of thermal and pressure conditions. High temperatures can lead to material degradation or phase changes, impacting performance and reliability. Conversely, low temperatures may result in condensation or freezing, which can obstruct fluid flow. Operating at elevated pressures can induce mechanical stresses that compromise the structural integrity of the microchannels, potentially causing failures or leaks. The intricate design of microchannels, while enhancing heat transfer, also makes them susceptible to fouling and blockage, particularly under extreme conditions.
Increasing demand for electric vehicles
As EVs become more prevalent, the need for efficient thermal management systems to regulate battery and powertrain temperatures intensifies. MCHXs, with their compact design and high surface area-to-volume ratio, offer superior heat transfer efficiency, making them ideal for the tight spaces and stringent cooling requirements of modern EVs. These heat exchangers not only improve thermal performance but also enhance energy efficiency, thereby extending battery life and increasing overall vehicle range. Furthermore, the lightweight nature of microchannel designs contributes to overall vehicle weight reduction, further optimizing performance.
Maintenance and cleaning issues
Microchannel heat exchangers are efficient components commonly used in various applications, but their performance can be significantly hindered by maintenance and cleaning issues. Due to their compact design and small channels, these heat exchangers are prone to fouling from contaminants such as dust, oil, and other particulates. When these materials accumulate, they restrict fluid flow, reducing heat transfer efficiency and increasing energy consumption. The intricate geometries of microchannels make traditional cleaning methods less effective, necessitating specialized techniques that can be both time-consuming and costly. Inadequate maintenance can lead to more severe problems, such as corrosion or structural damage, ultimately compromising the heat exchanger's lifespan.
The COVID-19 pandemic significantly impacted the microchannel heat exchanger (MCHX) industry, affecting both supply chains and demand dynamics. Disruptions in global manufacturing and logistics led to delays in the production of critical components, causing project timelines to extend and increasing costs. Concurrently, industries reliant on MCHXs, such as HVAC and automotive, faced reduced demand due to economic slowdowns and shifts in consumer behavior. However, the pandemic also accelerated a focus on energy efficiency and sustainability, driving innovation in microchannel technology to meet emerging standards.
The Evaporator segment is expected to be the largest during the forecast period
Evaporator segment is expected to be the largest during the forecast period. By utilizing a network of small, parallel channels, MCHXs increase the surface area for heat transfer while minimizing the refrigerant charge. The evaporator's design allows for improved fluid dynamics, ensuring uniform flow distribution and enhanced phase change processes. This results in more effective heat absorption and energy transfer, leading to higher overall efficiency. Additionally, advancements in materials and manufacturing techniques have allowed for better thermal conductivity and resistance to fouling, further optimizing performance.
The Aerospace segment is expected to have the highest CAGR during the forecast period
Aerospace segment is expected to have the highest CAGR during the forecast period, driven by their superior thermal efficiency and compact design. These advanced heat exchangers utilize numerous tiny channels to maximize heat transfer while minimizing weight, a critical factor in aerospace applications. Their enhanced surface area allows for improved cooling and heating performance, which is essential for managing the thermal loads in aircraft engines and other systems. Moreover, MCHEs contribute to fuel efficiency by reducing the overall weight of the aircraft, aligning with industry goals for sustainability and performance. The ability to operate effectively in extreme temperatures and pressures further enhances their appeal in aerospace environments.
The North America region is anticipated to command the largest share of the Microchannel Heat Exchanger Market during the extrapolated period. As automotive manufacturers strive to meet stricter emissions regulations and improve fuel efficiency, the adoption of MCHEs becomes essential. Their lightweight design not only enhances vehicle performance but also contributes to overall energy savings. The resurgence of the conventional vehicle sector, fueled by consumer preferences for traditional gasoline-powered cars amid rising electric vehicle competition, further propels the need for advanced cooling technologies. These elements are booming the regional growth.
Europe region is estimated to grow at a rapid pace throughout the projected period. Stricter environmental standards and energy efficiency requirements are driving industries to adopt advanced heat exchange technologies that minimize energy consumption and reduce carbon emissions. Regulations targeting refrigerant phase-out in favor of low-GWP (Global Warming Potential) alternatives further boost the demand for these efficient systems. As industries strive to comply with European directives, including the Eco-Design Directive and the F-Gas Regulation, the market for microchannel heat exchangers is experiencing rapid growth. This regulatory landscape not only encourages innovation but also enhances the competitiveness of manufacturers who prioritize eco-friendly solutions.
Key players in the market
Some of the key players in Microchannel Heat Exchanger market include Daikin Industries, Ltd, Denso Corporation, Goldstone HVACR Inc, Hanon Systems, Hydac International GmbH, Kaori Heat Treatment Co., Ltd, Mitsubishi Heavy Industries, Ltd, Modine Manufacturing Company, Parker Hannifin Corporation, Sanhua Holding Group Co., Ltd and Sumitomo Precision Products Co Ltd.
In November 2023, Mitsubishi Electric established an aluminum vertical flat tube (VFT) heat exchanger design that can provide over 40% increase in heat pump air conditioner performance. The new VFT heat exchanger is combined with small-diameter flat tubes, arranged vertically, and a high-performance refrigerant distributor with a double-tube structure that can distribute refrigerant with over 20% smaller internal volume than conservative aluminum horizontal flat tube (HFT) heat exchangers; this new VFT heat exchanger allows for reduced refrigerant charges.
In October 2023, Sanhua International Europe S.L launched Braze Plate Heat Exchangers - BPHE to provide higher heat transfer efficiency and lower pressure drops. The company has obtained EU PED certification BPHEs work with fluid groups 1 and group 2, including water, ethylene glycol solution, common HCFC, HFC, and HC, as well as HFO refrigerants such as R410A, R32, R454B, R290, R134a, R404A, R507, R448A, R449A, R1234yf, R1234ze and R452A.
In May 2023, The Department of Energy (DOE) delivered USD 40 million to advance new approaches to data center cooling. This involves several pieces of equipment, including a microchannel heat exchanger, which is expensive to manufacture as per the requirement.
In April 2023, Danfoss expanded the Z-design range of microchannel heat exchangers with the launch of the C262L-EZD, which is a dual-circuit evaporator ideal for roll-on coolers. These durable and reliable units increase the capacity of the product range with a cooling capacity that now covers up to 300 kW in one circuit and up to 800 kW in two circuits.