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市场调查报告书
商品编码
1577126
2030 年金属射出成型市场预测:按材料、最终用户和地区分類的全球分析Metal Injection Molding Market Forecasts to 2030 - Global Analysis By Material, End User and By Geography |
根据 Stratistics MRC 的数据,2024 年全球金属射出成型市场规模为 50.4 亿美元,预计将以 10.9% 的复合年增长率成长,到 2030 年达到 93.8 亿美元。
金属射出成型(MIM)是一种先进的製造工艺,结合了塑胶射出成型和粉末冶金的原理来生产复杂的金属零件。在此过程中,细金属粉末与黏合剂材料混合以形成原料,然后在高压下注入模具中。金属形状形成后,透过称为脱脂的过程去除黏合剂,然后进行烧结。
对高性能材料的日益关注
对高性能材料的日益关注正在显着推进金属射出成型(MIM) 领域的发展,彻底改变其应用和功能。 MIM 传统上受到材料限制,现在利用先进的合金和复合材料来提高强度、耐用性和对恶劣条件的抵抗力。这些高性能材料能够製造具有出色机械性能的复杂几何形状,使 MIM 成为航太、汽车和医疗设备等行业的理想选择。
收缩和变形问题
收缩和变形是金属射出成型(MIM) 的主要挑战,极大地影响最终零件的品质和精度。在 MIM 製程中,金属粉末与黏合剂混合并形成复杂的形状。当去除黏合剂并且金属被烧结时,由于黏合剂的损失和金属颗粒的緻密化而导致体积减小,因此零件会收缩。然而,如果收缩不均匀,可能会导致变形,导致零件不符合尺寸公差或机械性能受损。
对复杂形状的需求不断增加
航太、汽车和医疗等各行业对复杂几何形状的需求不断增长,显着提高了金属射出成型(MIM) 的能力。这种先进的製造流程将射出成型的多功能性与金属的强度相结合,可以生产使用传统机械加工难以製造的复杂形状。 MIM 有助于高效製造小型、精细的零件,具有高精度和出色的表面光洁度,使其成为需要严格公差和复杂设计的应用的理想选择。
经济波动
经济波动对金属射出成型(MIM) 产业有重大影响,造成需求和成本结构的不确定性。在景气衰退时期,消费者支出减少导致订单减少,迫使MIM製造商削减产量和投资。相反,在经济成长时期,对精密零件的需求增加对资源造成压力,导致材料和人事费用上升。然而,由于MIM依赖金属粉末的稳定供应,原料价格的波动使情况更加复杂。
COVID-19 疫情对金属射出成型(MIM) 产业产生了重大影响,导致供应链中断、劳动力短缺和需求波动。最初的停工导致许多工厂停止生产,导致计划延误并延长了前置作业时间。供应链限制,特别是原材料供不应求和金属粉末等价格上涨,使製造过程更加复杂。随着汽车和航太产业面临低迷,MIM 製造商必须适应不断变化的需求,并转向消费品和医疗设备。
在预测期内,铁合金板块预计将成为最大的板块
随着先进材料和创新加工技术的引入,铁合金部门预计将在预测期内成为最大的部门。 MIM 将塑胶射出成型的多功能性与金属零件的高性能相结合,可生产具有严格公差的复杂形状。透过使用铁合金,製造商可以提高强度和耐磨性等机械性能,同时降低生产成本和时间。合金配方和烧结製程的最新趋势正在进一步优化 MIM 零件的性能,使其与传统製造方法相比更具竞争力。
汽车业预计在预测期内复合年增长率最高
预计汽车业在预测期内复合年增长率最高。 MIM 将塑胶射出成型的多功能性与金属的强度相结合,可生产重量轻且耐用的复杂、高精度零件。与传统加工方法相比,该技术显着减少了废弃物和能源消耗。随着车辆变得越来越复杂,并融入了轻质结构和复杂设计等功能以提高燃油效率,MIM 正在成为一种重要的解决方案。 MIM 能够生产具有更严格公差和增强机械性能的零件,例如齿轮、支架和结构零件。
预计北美地区在预测期内将占据市场最大份额。 MIM 製造商、材料供应商和技术供应商之间的合作伙伴关係可以共用专业知识和资源,从而改善生产技术并增强材料效能。透过这些伙伴关係关係,可以轻鬆获得先进的 3D 列印和模拟软体等最尖端科技,从而简化设计和製造流程。透过调整目标和汇集能力,公司可以更好地满足汽车、航太和医疗设备等不同行业对精密、复杂金属零件不断增长的需求。
透过制定促进品质、安全和环境永续性的标准,预计欧洲地区在预测期内将显着成长。这些法规鼓励製造商采用先进技术和最佳实践,从而实现更有效率的生产流程和更高品质的最终产品。例如,更严格的排放标准迫使企业在废弃物管理和能源消耗方面进行创新,并鼓励开发环保材料和技术。此外,产品安全和可追溯性法规可确保 MIM 组件符合严格的效能标准,进而增强消费者信心和市场竞争力。
According to Stratistics MRC, the Global Metal Injection Molding Market is accounted for $5.04 billion in 2024 and is expected to reach $9.38 billion by 2030 growing at a CAGR of 10.9% during the forecast period. Metal Injection Molding (MIM) is an advanced manufacturing process that combines the principles of plastic injection molding and powder metallurgy to produce complex metal parts. In this process, fine metal powders are mixed with a binder material to create a feedstock, which is then injected into a mold under high pressure. Once the metal shape is formed, the binder is removed through a process called debinding, followed by sintering, where the part is heated to a temperature that fuses the metal particles together, resulting in a dense and durable component.
Rising focus on high-performance materials
The increasing emphasis on high-performance materials is significantly advancing the field of Metal Injection Molding (MIM), revolutionizing its applications and capabilities. Traditionally limited by material constraints, MIM is now leveraging advanced alloys and composites that enhance strength, durability, and resistance to extreme conditions. These high-performance materials enable the production of intricate geometries with exceptional mechanical properties, making MIM ideal for industries such as aerospace, automotive and medical devices.
Shrinkage and distortion issues
Shrinkage and distortion are critical challenges in Metal Injection Molding (MIM) that can significantly affect the quality and precision of the final parts. During the MIM process, metal powders are mixed with a binder and molded into complex shapes. As the binder is removed and the metal is sintered, the components undergo shrinkage due to the reduction in volume from the binder loss and the densification of the metal particles. However, if this shrinkage is uneven, it can lead to distortion, resulting in parts that do not meet dimensional tolerances or have compromised mechanical properties.
Increased demand for complex geometries
The growing demand for complex geometries in various industries, including aerospace, automotive, and medical, is significantly enhancing the capabilities of Metal Injection Molding (MIM). This advanced manufacturing process combines the versatility of injection molding with the strength of metal, allowing for the production of intricate shapes that traditional machining methods struggle to achieve. MIM facilitates the efficient fabrication of small, detailed components with high precision and excellent surface finish, making it ideal for applications requiring tight tolerances and complex designs.
Economic fluctuations
Economic fluctuations significantly impact the Metal Injection Molding (MIM) industry by creating uncertainties in demand and cost structures. During economic downturns, reduced consumer spending leads to a decline in orders, forcing MIM manufacturers to cut back on production and investments. Conversely, during periods of economic growth, the increased demand for precision components can strain resources, leading to higher material and labor costs. However, volatile raw material prices further complicate the situation, as MIM relies on a stable supply of metal powders.
The COVID-19 pandemic significantly impacted the metal injection molding (MIM) industry, leading to disruptions in supply chains, workforce shortages, and fluctuating demand. Initial lockdowns halted production in many facilities, resulting in delayed projects and increased lead times. Supply chain constraints, particularly for raw materials like metal powders, caused shortages and price surges, further complicating manufacturing processes. As the automotive and aerospace sectors faced a downturn, MIM manufacturers had to adapt to shifting demands, pivoting towards consumer goods and medical equipment.
The Ferrous Alloys segment is expected to be the largest during the forecast period
Ferrous Alloys segment is expected to be the largest during the forecast period by introducing advanced materials and innovative processing techniques. MIM combines the versatility of plastic injection molding with the high performance of metal components, allowing for the production of complex geometries with tight tolerances. By utilizing ferrous alloys, manufacturers can achieve improved mechanical properties, such as strength and wear resistance, while also reducing production costs and time. Recent developments in alloy formulations and sintering processes have further optimized the performance of MIM components, making them more competitive with traditional manufacturing methods.
The Automotive segment is expected to have the highest CAGR during the forecast period
Automotive segment is expected to have the highest CAGR during the forecast period. MIM combines the versatility of plastic injection molding with the strength of metal, allowing for the production of complex, high-precision components that are lightweight yet durable. This technique significantly reduces waste and energy consumption compared to traditional machining methods. As vehicles become more advanced, incorporating features like lightweight structures and intricate designs for improved fuel efficiency, MIM is emerging as a crucial solution. It enables the production of components such as gears, brackets, and structural parts with tighter tolerances and enhanced mechanical properties.
North America region is anticipated to command the largest share of the market over the extrapolated period. Collaborations between MIM manufacturers, material suppliers, and technology providers enable the sharing of expertise and resources, leading to improved production techniques and enhanced material properties. These partnerships facilitate access to cutting-edge technologies, such as advanced 3D printing and simulation software, which streamline the design and manufacturing processes. By aligning goals and pooling capabilities, companies can better respond to the growing demand for high-precision, complex metal components across various industries, including automotive, aerospace, and medical devices.
Europe region is poised to witness substantial growth during the projected period by establishing standards that promote quality, safety, and environmental sustainability. These regulations encourage manufacturers to adopt advanced technologies and best practices, leading to more efficient production processes and higher-quality end products. For instance, stringent emissions standards compel companies to innovate in waste management and energy consumption, driving the development of eco-friendly materials and techniques. Additionally, regulations related to product safety and traceability ensure that MIM components meet rigorous performance criteria, fostering consumer trust and market competitiveness.
Key players in the market
Some of the key players in Metal Injection Molding market include Amphenol Corporation, BASF SE, CMG Technologies, Evonik Industries AG, Kyocera Corporation, Nippon Steel Corporation, Parker Hannifin Corporation, ProtoLabs, Inc, Rockleigh Industries Inc and Toshiba Machine Co., Ltd.
In June 2023, Alpha Precision Group parent company Nichols Portland, Inc. has acquired the assets of Neota Product Solutions LLC, a leading provider of Metal Injection Molding (MIM) solutions from prototyping to full-scale manufacturing. This acquisition, announced by Nichols' President and CEO Thomas K. Houck, strengthens Nichols' MIM capabilities.
In July 2022, ASH INDUSTRIES expanded its Lafayette Parish, Louisiana, facility with a USD 5 million investment, creating 85 jobs. The project doubled the manufacturing floor size by adding 20,000 square feet. The company emphasized the importance of manufacturing space, a solid employee base, and cutting-edge equipment, including in-house metal injection molding during the launch.