市场调查报告书
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2030 年工业机器人控制器市场预测:按机器人类型、轴类型、控制器类型、应用、最终用户和地区进行的全球分析Industrial Robot Controller Market Forecasts to 2030 - Global Analysis By Robot Type, Axis Type, Controller Type, Application, End User and By Geography |
根据 Stratistics MRC 的数据,2024 年全球工业机器人控制器市场规模为 10.9538 亿美元,预计到 2030 年将达到 19.9407 亿美元,预测期内复合年增长率为 10.5%。
工业机器人控制器是用于控制和监控工业机器人运动的专用工具。精确执行焊接、组装和物料输送等任务。它还解释编程指令并协调机器人的运动。该控制器透过与多个感测器和致动器的介面实现即时调整和回馈。工业机器人控制器提供更高的性能和灵活性,可实现製造流程自动化、提高生产率并降低各行业的营运成本。
根据国际机器人联合会预测,2021年全球安装的机器人数量将达到517,385台,与前一年同期比较增加31%。
自动化需求不断成长
自动化需求的不断成长是工业机器人控制器市场的关键驱动因素。随着各行业寻求提高效率、生产力和质量,同时降低人事费用,工业机器人正迅速被采用。根据国际机器人联合会预测,2021年全球安装的机器人数量将达到517,385台,与前一年同期比较增加31%。这一趋势在汽车、电子、食品加工等製造业领域尤为明显。精确控制和协调这些机器人的需求推动了对先进控制器的需求。此外,工业4.0和智慧製造的发展将进一步加速机器人系统的集成,推动控制器市场的发展。
初始成本高
部署包含高阶控制器的机器人系统需要在硬体、软体和整合服务方面进行大量前期投资。对于中小企业(SME)来说,这些成本令人望而却步,并限制了该领域的市场渗透。根据产业报告显示,工业机器人系统的平均成本在5万美元到25万美元之间,其中控制器占了大部分成本。此外,与培训人员操作和维护这些系统相关的成本也会增加总成本。
协作机器人的出现
协作机器人旨在与人类一起安全工作,并在各个行业中开拓新的应用。根据国际机器人联合会的数据,2021 年安装的协作机器人数量与前一年同期比较增加了 50%。这一趋势推动了对能够管理机器人与人类之间复杂互动的专用控制器的需求。协作机器人的控制器必须具备先进的安全功能、直觉的程式设计介面和自适应功能。随着协作机器人在使用非传统机器人的小型企业和产业中变得更加普遍,协作机器人的控制器市场预计将会成长。
快速的技术进步
人工智慧、机器学习和先进感测器等机器人技术的快速发展需要控制器设计的不断创新。如此快速的变化可能会导致产品生命週期缩短并增加製造商的研发成本。未能跟上这些进步的公司可能会面临被更具创新性的竞争对手夺走市场占有率的风险。此外,新技术的整合可能需要对现有系统进行重大更改,这可能会导致相容性问题并增加最终用户的复杂性。
COVID-19 大流行最初扰乱了工业机器人控制器市场,导致供应链问题和计划延误。然而,随着各行业寻求以更少的人员参与维持运营,自动化的采用已经加速。此次疫情凸显了灵活、远端控制的机器人系统的重要性,并刺激了控制器技术的创新。
预计在预测期内,铰接式机器人产业将成为最大的细分市场
预计在预测期内,铰接式机器人细分市场将占据市场占有率。由于其多功能性和广泛的运动范围,关节型机器人被广泛应用于各个行业,特别是在製造、汽车和电子领域。在3D空间中执行复杂任务的能力使其成为焊接、喷漆、组装和物料输送等应用的理想选择。关节型机器人的控制器必须管理多个关节和复杂的运动特性,增加了对先进控制系统的需求。随着工业不断提高自动化程度并寻求灵活的生产解决方案,对关节式机器人及其控制器的需求预计将增长并保持该领域的市场领导。
物料输送产业预计在预测期内复合年增长率最高
在预测期内,物料输送领域预计将以最高复合年增长率成长。这种快速成长的背后是各行业物流和仓储业务的自动化程度不断提高。电子商务的兴起和对高效供应链管理的需求正在推动机器人物料输送解决方案的采用。物料输送机器人的控制器必须管理复杂的运动,与其他系统配合使用,并且通常与仓库管理软体整合。对能够有效率、准确地处理这些任务的控制器的需求预计将会猛增。
预计亚太地区将在预测期内占据最大的市场占有率。这种优势可归因于多种因素,包括该地区强大的製造业基础、快速的工业化以及政府推动自动化的努力。中国、日本和韩国等国家是工业机器人以及机器人控制器的主要采用国。根据国际机器人联合会预测,2021年亚洲将安装35.45万台工业机器人,占全球安装量的66%。中国和印度等国家领先的机器人製造商的存在以及不断向智慧製造的转变进一步有助于该地区的市场领导地位。
预计亚太地区在预测期内将实现最高的复合年增长率。这种快速成长得益于工业化加速、自动化投资增加以及政府大力推广先进製造技术等因素。印度、泰国和越南等国家工业机器人的采用迅速增加,增加了对控制器的需求。 2021年印度机器人安装量将成长54%,展现出巨大的市场拓展潜力。该地区正重点发展智慧工厂和实施工业4.0技术,预计将进一步增加对高性能机器人控制器的需求。
According to Stratistics MRC, the Global Industrial Robot Controller Market is accounted for $1,095.38 million in 2024 and is expected to reach $1,994.07 million by 2030, growing at a CAGR of 10.5% during the forecast period. An industrial robot controller is a specialized tool used to control and monitor industrial robot movements. It ensures accurate performance of tasks like welding, assembly, and material handling. It also interprets programming instructions and coordinates robot movements. Real-time adjustments and feedback are enabled by the controller through its interface with multiple sensors and actuators. Industrial robot controllers automate manufacturing processes, increase productivity, and lower operating costs in a variety of industries by improving performance and flexibility.
According to the International Federation of Robotics, global robot installations reached 517,385 units in 2021, a 31% year-on-year growth.
Growing demand for automation
The growing demand for automation is a significant driver for the industrial robot controller market. As industries seek to improve efficiency, productivity, and quality while reducing labor costs, the adoption of industrial robots is increasing rapidly. According to the International Federation of Robotics, global robot installations reached 517,385 units in 2021, a 31% year-on-year growth. This trend is particularly strong in manufacturing sectors such as automotive, electronics, and food processing. The need for precise control and coordination of these robots drives the demand for advanced controllers. Additionally, the push towards Industry 4.0 and smart manufacturing further accelerates the integration of robotic systems, boosting the controller market.
High Initial Costs
The implementation of robotic systems, including advanced controllers, requires substantial upfront investment in hardware, software, and integration services. For small and medium-sized enterprises (SMEs), these costs can be prohibitive, limiting market penetration in this segment. According to industry reports, the average cost of an industrial robot system can range from $50,000 to $250,000, with controllers contributing a significant portion. Additionally, the expenses associated with training personnel to operate and maintain these systems add to the overall cost.
Emergence of collaborative robots
Cobots are designed to work alongside humans safely, opening up new applications in various industries. According to the International Federation of Robotics, cobot installations increased by 50% in 2021 compared to the previous year. This trend drives demand for specialized controllers that can manage the complex interactions between robots and humans. The controllers for cobots need to incorporate advanced safety features, intuitive programming interfaces, and adaptive capabilities. As cobots become more prevalent in small and medium-sized enterprises and non-traditional robot-using industries, the market for their controllers is expected to expand.
Rapid technological advancements
The fast-paced evolution of robotics technology, including artificial intelligence, machine learning, and advanced sensors, requires continuous innovation in controller design. This rapid change can lead to shorter product lifecycles and increased R&D costs for manufacturers. Companies that fail to keep up with these advancements risk losing market share to more innovative competitors. Additionally, the integration of new technologies may require substantial changes in existing systems, potentially causing compatibility issues and increased complexity for end users.
The COVID-19 pandemic initially disrupted the industrial robot controller market, causing supply chain issues and project delays. However, it also accelerated the adoption of automation in industries seeking to maintain operations with reduced human presence. The pandemic highlighted the importance of flexible and remotely operable robotic systems, driving innovation in controller technologies.
The articulated robot segment is expected to be the largest during the forecast period
Over the forecasted timeframe, the articulated robot segment is anticipated to dominate the market share. Articulated robots, with their versatility and wide range of motion, are widely used across various industries, particularly in manufacturing, automotive, and electronics sectors. Their ability to perform complex tasks in three-dimensional spaces makes them ideal for applications such as welding, painting, assembly, and material handling. The controllers for articulated robots need to manage multiple joints and complex kinematics, driving demand for sophisticated control systems. As industries continue to automate and seek flexible production solutions, the demand for articulated robots and their controllers is expected to grow, maintaining this segment's market leadership.
The material handling segment is expected to have the highest CAGR during the forecast period
During the projection period, the material handling segment is expected to grow at the highest CAGR. This rapid growth can be attributed to the increasing automation of logistics and warehousing operations across various industries. The rise of e-commerce and the need for efficient supply chain management are driving the adoption of robotic material handling solutions. Controllers for material handling robots need to manage complex movements, coordinate with other systems, and often integrate with warehouse management software. The demand for controllers capable of handling these tasks efficiently and accurately is expected to surge.
During the estimation period, the Asia Pacific region is expected to capture the largest market share. This dominance can be attributed to several factors, including the region's strong manufacturing base, rapid industrialization, and government initiatives promoting automation. Countries like China, Japan, and South Korea are leading adopters of industrial robots and, consequently, robot controllers. According to the International Federation of Robotics, Asia installed 354,500 industrial robots in 2021, accounting for 66% of global installations. The presence of major robot manufacturers and the ongoing shift towards smart manufacturing in countries like China and India further contribute to the region's market leadership.
The Asia Pacific region is projected to achieve the highest CAGR during the forecast period. This rapid growth is driven by factors such as accelerating industrialization, increasing investments in automation, and government initiatives promoting advanced manufacturing technologies. Countries like India, Thailand, and Vietnam are experiencing a surge in industrial robot adoption, creating a strong demand for controllers. India's robot installations grew by 54% in 2021, indicating a significant potential for market expansion. The region's focus on developing smart factories and implementing Industry 4.0 technologies is expected to further boost the demand for sophisticated robot controllers.
Key players in the market
Some of the key players in Industrial Robot Controller Market include ABB Ltd., FANUC Corporation, Yaskawa Electric Corporation, KUKA AG, Mitsubishi Electric Corporation, Denso Corporation, Omron Corporation, Kawasaki Robotics, Staubli International AG, Epson Robots, Universal Robots, Comau S.p.A., Rockwell Automation, Inc., Siemens AG, Nachi-Fujikoshi Corp., Yamaha Robotics, Toshiba Corporation, and Panasonic Corporation.
In August 2024, FANUC Corporation introduced the R-50iA robot controller, featuring enhanced cybersecurity measures, improved motion control, and compatibility with FANUC's new CRX-25iA collaborative robot.
In June 2024, KUKA AG launched the KR C5 microcontroller, designed for compact robot cells and featuring integrated safety functions and support for EtherCAT fieldbus communication.
In March 2024, ABB Ltd. launched the OmniCore V250XT controller, offering enhanced performance and flexibility for large robots with payloads up to 300 kg. The controller features improved motion control and supports ABB's RobotStudio offline programming software.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.