封面
市场调查报告书
商品编码
1603766

全球金属加工液市场预测(截至 2030 年):按产品、功能、最终用户和地区进行分析

Metalworking Fluids Market Forecasts to 2030 - Global Analysis By Product (Cutting Fluids, Forming Fluids, Quenching Fluids, Rolling Oils, Rust Preventive Oils, Grinding Fluids and Other Products), Functionality, End User and By Geography

出版日期: | 出版商: Stratistics Market Research Consulting | 英文 200+ Pages | 商品交期: 2-3个工作天内

价格

根据 Stratistics MRC 的数据,2024 年全球金属加工液市场规模将达到 122 亿美元,预计 2030 年将达到 170.1 亿美元,预测期内复合年增长率为 5.7%。金属加工液 (MWF) 是金属加工製作流程中使用的专用润滑剂,可减少摩擦、散热并提高加工作业的效率和品质。它们包括油、水性乳液和合成油,有助于切割、研磨、成型和其他操作中的冷却、润滑、防銹和排屑。 MWF 已成为汽车、航太和一般製造等行业的重要组成部分,因为它可以延长刀具寿命、减少磨损并防止腐蚀。

根据国家生物技术资讯中心 (NCBI) 的数据,直接接触金属加工液的工人中有 50-70% 容易生病。

对高性能加工的需求增加

对高性能加工的需求不断增长,特别是在汽车和航太行业,正在推动更复杂和精确的加工工艺,因此对能够提供卓越冷却、润滑和排屑功能的流体的需求至关重要。高性能加工通常涉及高速切削,这会产生大量热量,需要有效的温度控制来维持刀具寿命和零件品质。针对这些条件量身订製的金属加工液可确保最佳的加工效率、更高的生产率和更好的表面光洁度。因此,製造商越来越多地采用专用金属加工液来提高性能并满足精密工程需求。对于寻求满足其加工需求的尖端解决方案的公司来说,这正在推动市场成长。

原物料价格波动

基础油、添加剂和特种化学品等基本材料的成本受到油价波动、供应链中断和地缘政治因素的影响。这种价格波动会影响製造预算,并常常增加生产成本并降低金属加工液製造商的盈利。企业可能难以保持一致的定价,从而导致竞争力和客户满意度下降。此外,为降低成本而频繁调整价格和配方可能会损害生产流程和品质的稳定性,从而阻碍金属加工液市场的成长和稳定性。

扩大生物基油的采用

生物基金属加工液的采用正在扩大。生物基金属加工液源自可再生资源,与传统石油基加工液相比,毒性更低,生物分解性更好,这使得它们对面临严格环境法规的行业具有吸引力。随着公司注重永续性,转向生物基选项有助于减少碳足迹并提高职场安全。此外,生物基流体可以透过提供卓越的冷却、润滑和防銹性能来提高运作效率。这一趋势预计将推动市场成长,特别是在永续实践日益受到关注的领域,例如汽车和航太。

与替代材料的竞争

使用最少润滑剂或不使用润滑剂的干式加工等技术由于其成本效益和环境效益而越来越受欢迎。固体润滑剂和先进涂层还提供有效的替代材料,以减少製作流程中的摩擦和磨损。这些替代品通常完全消除了对加工液的需求,这可能会限制金属加工液市场的成长潜力。此外,寻求削减成本和减少化学废弃物的行业可能会选择这些替代品,从而进一步收紧对传统金属加工液的需求。

COVID-19 的影响

COVID-19 大流行对金属加工液市场产生了重大影响,由于汽车、航太和工业领域的製造业活动减少,导致需求下降。由于停工、劳动力短缺和供应链中断,生产放缓,工业活动减少导致金属加工液消费量下降。此外,市场面临物流挑战和成本增加,进一步影响盈利。然而,随着疫情后工业逐步恢復运营,在工业和汽车製造业復苏的带动下,金属加工液的需求开始復苏。

航太领域预计将在预测期内成为最大的领域

在预测期内,由于高性能流体可提高金属加工、研磨和成型製程的精度和耐用性,航太领域预计将占据市场占有率。飞机零件需要具有精确公差的复杂加工,并且通常使用坚硬、难以加工的金属,例如钛和合金。金属加工液可延长刀具寿命、提供冷却并改善表面光洁度,这使其对于确保航太製造的安全性和效率至关重要。此外,民用航空和军事领域的成长正在推动对航太零件的需求,进一步扩大金属加工液市场。

电子电气产业预计在预测期内复合年增长率最高

由于精密加工和零件製造,预计电子电气领域在预测期内将出现良好的成长。金属加工液在电子元件、冷却系统和需要精确公差的精密零件的製造过程中至关重要。金属加工液可延长刀具寿命、提高表面光洁度并防止研磨、钻孔和铣削等过程中的过热。随着电子产业的发展,由于设备越来越小、性能越来越高,对高度可靠的金属加工液的需求也随之增加。在电子电气製造技术不断创新的推动下,这种需求对金属加工液市场的扩张做出了重大贡献。

占比最大的地区:

在预测期内,由于工业化的强劲、汽车生产的扩张以及电子製造业的蓬勃发展,亚太地区预计将主导市场占有率。中国、日本和印度等国家是主要贡献者,增加了对製造业和基础设施的投资。随着精密加工和重型应用在工业中变得越来越普遍,对金属加工液的需求不断增加。此外,可再生能源领域的成长和航太领域的进步正在创造更多机会,使亚太地区成为金属加工液的关键市场,并具有长期前景。

复合年增长率最高的地区:

在需要精密加工的汽车、航太和电子产业进步的推动下,预计北美地区在预测期内将实现最高的成长率。高科技机械和自动化正在增加美国和加拿大的製造业活动,增加了对有效金属加工液的需求,以提高刀具寿命和生产力。此外,积层製造的兴起以及国防和电子等领域复杂零件的专业应用正在进一步推动市场扩张。

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目录

第一章执行摘要

第二章 前言

  • 概述
  • 相关利益者
  • 调查范围
  • 调查方法
    • 资料探勘
    • 资料分析
    • 资料检验
    • 研究途径
  • 研究资讯来源
    • 主要研究资讯来源
    • 二次研究资讯来源
    • 先决条件

第三章市场趋势分析

  • 促进因素
  • 抑制因素
  • 机会
  • 威胁
  • 产品分析
  • 最终用户分析
  • 新兴市场
  • COVID-19 的影响

第4章波特五力分析

  • 供应商的议价能力
  • 买方议价能力
  • 替代品的威胁
  • 新进入者的威胁
  • 竞争公司之间的敌对关係

第五章全球金属加工液市场:依产品

  • 切削油
    • 可溶性油
    • 半合成油
    • 合成油
  • 成型油
    • 拉丝油
    • 冲压油
  • 淬火液
  • 轧製油
  • 防銹油
  • 研磨液
  • 其他产品

第六章全球金属加工液市场:依功能分类

  • 冷却
  • 防腐
  • 排屑
  • 打扫
  • 其他特点

第七章全球金属加工液市场:依最终用户分类

  • 航太
  • 一般製造业
  • 金属加工
  • 海洋
  • 重型设备
  • 电子/电力
  • 医疗设备
  • 其他最终用户

第八章全球金属加工液市场:按地区

  • 北美洲
    • 美国
    • 加拿大
    • 墨西哥
  • 欧洲
    • 德国
    • 英国
    • 义大利
    • 法国
    • 西班牙
    • 其他欧洲国家
  • 亚太地区
    • 日本
    • 中国
    • 印度
    • 澳洲
    • 纽西兰
    • 韩国
    • 其他亚太地区
  • 南美洲
    • 阿根廷
    • 巴西
    • 智利
    • 南美洲其他地区
  • 中东/非洲
    • 沙乌地阿拉伯
    • 阿拉伯聯合大公国
    • 卡达
    • 南非
    • 其他中东/非洲

第九章 主要进展

  • 合约、伙伴关係、协作和合资企业
  • 收购和合併
  • 新产品发布
  • 业务拓展
  • 其他关键策略

第十章 公司概况

  • Castrol(BP)
  • Shell Lubricants
  • ExxonMobil Chemical
  • Chevron
  • TotalEnergies
  • Fuchs Petrolub AG
  • Quaker Houghton
  • Blaser Swisslube AG
  • Master Fluid Solutions
  • Houghton International
  • Idemitsu Kosan Co., Ltd.
  • Sinopec Limited
  • Milacron
  • JX Nippon Oil & Energy Corporation
  • Eni SpA
Product Code: SMRC27787

According to Stratistics MRC, the Global Metalworking Fluids Market is accounted for $12.2 billion in 2024 and is expected to reach $17.01 billion by 2030 growing at a CAGR of 5.7% during the forecast period. Metalworking fluids (MWFs) are specialized lubricants used in metalworking processes to reduce friction, dissipate heat, and improve the efficiency and quality of machining operations. They include oils, water-based emulsions, and synthetic fluids that aid in cooling, lubrication, rust prevention, and chip removal during tasks like cutting, grinding, and forming. MWFs enhance tool life, reduce wear, and prevent corrosion, making them essential in industries such as automotive, aerospace, and general manufacturing.

According to National Center for Biotechnological Information (NCBI) the 50-70% of the workers gets prone to diseases who work in direct contact with the metal working fluids.

Market Dynamics:

Driver:

Rising demand for high-performance machining

The rising demand for high-performance machining, especially automotive and aerospace, push for more complex and precise machining processes, the need for fluids that can provide superior cooling, lubrication, and chip removal becomes essential. High-performance machining often involves high-speed cutting, which generates more heat and requires effective temperature control to maintain tool life and part quality. Metalworking fluids tailored for these conditions ensure optimal machining efficiency, higher productivity, and better surface finishes. Consequently, manufacturers are increasingly adopting specialized MWFs that offer improved performance and meet the demands of precision engineering. This drives market growth as companies seek cutting-edge solutions for their machining needs.

Restraint:

Fluctuating raw material prices

The cost of essential inputs like base oils, additives, and specialty chemicals is influenced by volatility in crude oil prices, supply chain disruptions, and geopolitical factors. Such price instability impacts the manufacturing budgets, often raising production costs and reducing profitability for metalworking fluid manufacturers. Companies may struggle to maintain consistent pricing, risking reduced competitiveness and client satisfaction. Frequent adjustments to prices or formulations to mitigate costs can also disrupt production processes and quality consistency, hindering growth and stability within the metalworking fluids market.

Opportunity:

Growing adoption of bio-based fluids

The growing adoption of bio-based metalworking fluids are derived from renewable resources, offering lower toxicity and improved biodegradability compared to traditional petroleum-based fluids, which appeals to industries facing stringent environmental regulations. As companies focus more on sustainability, the shift to bio-based options helps reduce the carbon footprint and improve workplace safety. Additionally, bio-based fluids can enhance operational efficiency by offering superior performance in cooling, lubrication, and rust prevention. This trend is expected to foster market growth, especially in sectors like automotive and aerospace, where sustainable practices are gaining traction.

Threat:

Competition from substitute materials

Techniques like dry machining, which uses minimal or no lubrication, are gaining popularity due to their cost-effectiveness and environmental benefits. Solid lubricants and advanced coatings also provide effective alternatives for reducing friction and wear in machining processes. As these substitutes often eliminate the need for fluids altogether, they can limit the growth potential of the metalworking fluids market. Additionally, industries looking to cut costs and reduce chemical waste may opt for these alternatives, further challenging the demand for conventional metalworking fluids.

Covid-19 Impact

The COVID-19 pandemic significantly impacted the metalworking fluids market, causing a decline in demand due to reduced manufacturing activities across automotive, aerospace, and industrial sectors. Lockdowns, labor shortages, and supply chain disruptions slowed production, while reduced industrial operations led to decreased consumption of metalworking fluids. Additionally, the market faced logistical challenges and increased costs, further affecting profitability. However, as industries gradually resumed operations post-pandemic, the demand for metalworking fluids began recovering, driven by renewed industrial and automotive manufacturing activities.

The aerospace segment is expected to be the largest during the forecast period

Over the forecasted timeframe, the aerospace segment is anticipated to dominate the market share, due to high-performance fluids for precision and durability in metal machining, grinding, and shaping processes. Aircraft components require complex machining with exact tolerances, often using hard metals like titanium and alloys that are challenging to work with. Metalworking fluids enhance tool life, provide cooling, and improve surface finish, essential in aerospace manufacturing to ensure safety and efficiency. Additionally, growth in commercial aviation and military sectors boosts demand for aerospace components, further expanding the metalworking fluids market.

The electronics & electrical segment is expected to have the highest CAGR during the forecast period

The electronics & electrical segment is expected to register lucrative growth during the estimation period, due to precision machining and component fabrication. Metalworking fluids are essential in the manufacturing processes for electronic components, cooling systems, and delicate parts where exacting tolerances are required. They enhance tool life, improve surface finish, and prevent overheating during processes like grinding, drilling, and milling. As the electronics industry advances, with trends in miniaturization and higher-performance devices, the need for reliable metalworking fluids grows. This demand contributes significantly to the metalworking fluids market's expansion, driven by the constant innovation in electronics and electrical manufacturing technology.

Region with largest share:

Over the forecasted timeframe, the Asia Pacific region is anticipated to dominate the market share fuelled by robust industrialization, expanding automotive production, and a thriving electronics manufacturing sector. Countries like China, Japan, and India are major contributors, with increasing investments in manufacturing and infrastructure. The demand for metalworking fluids is rising as precision machining and heavy-duty applications become more prevalent across industries. Additionally, the growth of renewable energy sectors and aerospace advancements is creating further opportunities, making Asia Pacific a key market for metalworking fluids with promising long-term prospects.

Region with highest CAGR:

The North America region is expected to register the highest growth rate over the forecast period, driven by advancements in the automotive, aerospace, and electronics industries, all of which require precision machining. Demand is fuelled by increased manufacturing activities in the United States and Canada, where high-tech machinery and automation drive the need for effective metalworking fluids to enhance tool longevity and productivity. Additionally, the rise of additive manufacturing and specialized applications for complex components in sectors like defense and electronics further supports market expansion.

Key players in the market

Some of the key players profiled in the Metalworking Fluids Market include Castrol (BP), Shell Lubricants, ExxonMobil Chemical, Chevron, TotalEnergies, Fuchs Petrolub AG, Quaker Houghton, Blaser Swisslube AG, Master Fluid Solutions, Houghton International, Idemitsu Kosan Co., Ltd., Sinopec Limited, Milacron, JX Nippon Oil & Energy Corporation and Eni S.p.A.

Key Developments:

In October 2024, ExxonMobil partnered with Mitsubishi Corporation on a large-scale low-carbon hydrogen project in Baytown, Texas. Planned as one of the world's largest hydrogen facilities, this collaboration aims to produce up to 1 billion cubic feet of low-carbon hydrogen daily by 2029, enhancing sustainable energy options between the U.S. and Japan through ammonia exports.

In July 2024, Castrol partnered with Audi's Formula 1 team, becoming official fuel and lubricant suppliers. This collaboration aligns with Formula 1's 2026 shift toward sustainable fuel regulations, and Castrol will work closely with Audi to innovate high-performance lubricants for their racing engines.

Products Covered:

  • Cutting Fluids
  • Forming Fluids
  • Quenching Fluids
  • Rolling Oils
  • Rust Preventive Oils
  • Grinding Fluids
  • Other Products

Functionalities Covered:

  • Cooling
  • Corrosion Protection
  • Chip Removal
  • Cleaning
  • Other Functionalities

End Users Covered:

  • Automotive
  • Aerospace
  • General Manufacturing
  • Metal Fabrication
  • Marine
  • Heavy Machinery
  • Electronics & Electrical
  • Medical Devices
  • Other End Users

Regions Covered:

  • North America
    • US
    • Canada
    • Mexico
  • Europe
    • Germany
    • UK
    • Italy
    • France
    • Spain
    • Rest of Europe
  • Asia Pacific
    • Japan
    • China
    • India
    • Australia
    • New Zealand
    • South Korea
    • Rest of Asia Pacific
  • South America
    • Argentina
    • Brazil
    • Chile
    • Rest of South America
  • Middle East & Africa
    • Saudi Arabia
    • UAE
    • Qatar
    • South Africa
    • Rest of Middle East & Africa

What our report offers:

  • Market share assessments for the regional and country-level segments
  • Strategic recommendations for the new entrants
  • Covers Market data for the years 2022, 2023, 2024, 2026, and 2030
  • Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
  • Strategic recommendations in key business segments based on the market estimations
  • Competitive landscaping mapping the key common trends
  • Company profiling with detailed strategies, financials, and recent developments
  • Supply chain trends mapping the latest technological advancements

Free Customization Offerings:

All the customers of this report will be entitled to receive one of the following free customization options:

  • Company Profiling
    • Comprehensive profiling of additional market players (up to 3)
    • SWOT Analysis of key players (up to 3)
  • Regional Segmentation
    • Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
  • Competitive Benchmarking
    • Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances

Table of Contents

1 Executive Summary

2 Preface

  • 2.1 Abstract
  • 2.2 Stake Holders
  • 2.3 Research Scope
  • 2.4 Research Methodology
    • 2.4.1 Data Mining
    • 2.4.2 Data Analysis
    • 2.4.3 Data Validation
    • 2.4.4 Research Approach
  • 2.5 Research Sources
    • 2.5.1 Primary Research Sources
    • 2.5.2 Secondary Research Sources
    • 2.5.3 Assumptions

3 Market Trend Analysis

  • 3.1 Introduction
  • 3.2 Drivers
  • 3.3 Restraints
  • 3.4 Opportunities
  • 3.5 Threats
  • 3.6 Product Analysis
  • 3.7 End User Analysis
  • 3.8 Emerging Markets
  • 3.9 Impact of Covid-19

4 Porters Five Force Analysis

  • 4.1 Bargaining power of suppliers
  • 4.2 Bargaining power of buyers
  • 4.3 Threat of substitutes
  • 4.4 Threat of new entrants
  • 4.5 Competitive rivalry

5 Global Metalworking Fluids Market, By Product

  • 5.1 Introduction
  • 5.2 Cutting Fluids
    • 5.2.1 Soluble Oils
    • 5.2.2 Semi-Synthetic Fluids
    • 5.2.3 Synthetic Fluids
  • 5.3 Forming Fluids
    • 5.3.1 Drawing Fluids
    • 5.3.2 Stamping Fluids
  • 5.4 Quenching Fluids
  • 5.5 Rolling Oils
  • 5.6 Rust Preventive Oils
  • 5.7 Grinding Fluids
  • 5.8 Other Products

6 Global Metalworking Fluids Market, By Functionality

  • 6.1 Introduction
  • 6.2 Cooling
  • 6.3 Corrosion Protection
  • 6.4 Chip Removal
  • 6.5 Cleaning
  • 6.6 Other Functionalities

7 Global Metalworking Fluids Market, By End User

  • 7.1 Introduction
  • 7.2 Automotive
  • 7.3 Aerospace
  • 7.4 General Manufacturing
  • 7.5 Metal Fabrication
  • 7.6 Marine
  • 7.7 Heavy Machinery
  • 7.7 Electronics & Electrical
  • 7.9 Medical Devices
  • 7.10 Other End Users

8 Global Metalworking Fluids Market, By Geography

  • 8.1 Introduction
  • 8.2 North America
    • 8.2.1 US
    • 8.2.2 Canada
    • 8.2.3 Mexico
  • 8.3 Europe
    • 8.3.1 Germany
    • 8.3.2 UK
    • 8.3.3 Italy
    • 8.3.4 France
    • 8.3.5 Spain
    • 8.3.6 Rest of Europe
  • 8.4 Asia Pacific
    • 8.4.1 Japan
    • 8.4.2 China
    • 8.4.3 India
    • 8.4.4 Australia
    • 8.4.5 New Zealand
    • 8.4.6 South Korea
    • 8.4.7 Rest of Asia Pacific
  • 8.5 South America
    • 8.5.1 Argentina
    • 8.5.2 Brazil
    • 8.5.3 Chile
    • 8.5.4 Rest of South America
  • 8.6 Middle East & Africa
    • 8.6.1 Saudi Arabia
    • 8.6.2 UAE
    • 8.6.3 Qatar
    • 8.6.4 South Africa
    • 8.6.5 Rest of Middle East & Africa

9 Key Developments

  • 9.1 Agreements, Partnerships, Collaborations and Joint Ventures
  • 9.2 Acquisitions & Mergers
  • 9.3 New Product Launch
  • 9.4 Expansions
  • 9.5 Other Key Strategies

10 Company Profiling

  • 10.1 Castrol (BP)
  • 10.2 Shell Lubricants
  • 10.3 ExxonMobil Chemical
  • 10.4 Chevron
  • 10.5 TotalEnergies
  • 10.6 Fuchs Petrolub AG
  • 10.7 Quaker Houghton
  • 10.8 Blaser Swisslube AG
  • 10.9 Master Fluid Solutions
  • 10.10 Houghton International
  • 10.11 Idemitsu Kosan Co., Ltd.
  • 10.12 Sinopec Limited
  • 10.13 Milacron
  • 10.14 JX Nippon Oil & Energy Corporation
  • 10.15 Eni S.p.A.

List of Tables

  • Table 1 Global Metalworking Fluids Market Outlook, By Region (2022-2030) ($MN)
  • Table 2 Global Metalworking Fluids Market Outlook, By Product (2022-2030) ($MN)
  • Table 3 Global Metalworking Fluids Market Outlook, By Cutting Fluids (2022-2030) ($MN)
  • Table 4 Global Metalworking Fluids Market Outlook, By Soluble Oils (2022-2030) ($MN)
  • Table 5 Global Metalworking Fluids Market Outlook, By Semi-Synthetic Fluids (2022-2030) ($MN)
  • Table 6 Global Metalworking Fluids Market Outlook, By Synthetic Fluids (2022-2030) ($MN)
  • Table 7 Global Metalworking Fluids Market Outlook, By Forming Fluids (2022-2030) ($MN)
  • Table 8 Global Metalworking Fluids Market Outlook, By Drawing Fluids (2022-2030) ($MN)
  • Table 9 Global Metalworking Fluids Market Outlook, By Stamping Fluids (2022-2030) ($MN)
  • Table 10 Global Metalworking Fluids Market Outlook, By Quenching Fluids (2022-2030) ($MN)
  • Table 11 Global Metalworking Fluids Market Outlook, By Rolling Oils (2022-2030) ($MN)
  • Table 12 Global Metalworking Fluids Market Outlook, By Rust Preventive Oils (2022-2030) ($MN)
  • Table 13 Global Metalworking Fluids Market Outlook, By Grinding Fluids (2022-2030) ($MN)
  • Table 14 Global Metalworking Fluids Market Outlook, By Other Products (2022-2030) ($MN)
  • Table 15 Global Metalworking Fluids Market Outlook, By Functionality (2022-2030) ($MN)
  • Table 16 Global Metalworking Fluids Market Outlook, By Cooling (2022-2030) ($MN)
  • Table 17 Global Metalworking Fluids Market Outlook, By Corrosion Protection (2022-2030) ($MN)
  • Table 18 Global Metalworking Fluids Market Outlook, By Chip Removal (2022-2030) ($MN)
  • Table 19 Global Metalworking Fluids Market Outlook, By Cleaning (2022-2030) ($MN)
  • Table 20 Global Metalworking Fluids Market Outlook, By Other Functionalities (2022-2030) ($MN)
  • Table 21 Global Metalworking Fluids Market Outlook, By End User (2022-2030) ($MN)
  • Table 22 Global Metalworking Fluids Market Outlook, By Automotive (2022-2030) ($MN)
  • Table 23 Global Metalworking Fluids Market Outlook, By Aerospace (2022-2030) ($MN)
  • Table 24 Global Metalworking Fluids Market Outlook, By General Manufacturing (2022-2030) ($MN)
  • Table 25 Global Metalworking Fluids Market Outlook, By Metal Fabrication (2022-2030) ($MN)
  • Table 26 Global Metalworking Fluids Market Outlook, By Marine (2022-2030) ($MN)
  • Table 27 Global Metalworking Fluids Market Outlook, By Heavy Machinery (2022-2030) ($MN)
  • Table 28 Global Metalworking Fluids Market Outlook, By Electronics & Electrical (2022-2030) ($MN)
  • Table 29 Global Metalworking Fluids Market Outlook, By Medical Devices (2022-2030) ($MN)
  • Table 30 Global Metalworking Fluids Market Outlook, By Other End Users (2022-2030) ($MN)

Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.