市场调查报告书
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1603826
到 2030 年厚膜电阻器的市场预测:按电阻器类型、车型、最终用户和地区进行全球分析Thick Film Resistor Market Forecasts to 2030 - Global Analysis By Resistor Type, Vehicle Type, End User and By Geography |
根据 Stratistics MRC 的数据,2024 年全球厚膜电阻器市场规模为 6.676 亿美元,预计到 2030 年将达到 10.246 亿美元,预测期内复合年增长率为 7.4%。
厚膜电阻器是一种用于抵抗电流的被动电子元件,通常出现在印刷电路基板(PCB) 上。它通常包括将由金属氧化物混合物组成的电阻浆料沉积到陶瓷基板上。此浆料在高温下烧製,形成厚而耐用的电阻层。然后将电阻元件修整或雷射切割至所需的电阻值。厚膜电阻器因其成本效益、可靠性以及处理高功率应用的能力而广受欢迎。
根据世界经济论坛预测,到2035年,全自动驾驶汽车的年销售量预计将超过1,200万辆,占全球汽车市场的25%。
对高精度、高稳定性零件的需求不断增加
现代电子设备对高精度、高稳定性元件的需求不断增加,大大推动了厚膜电阻器的发展。这些电阻器以其坚固性和多功能性而闻名,在汽车、通讯、工业自动化和医疗设备等对性能和可靠性至关重要的应用中至关重要。随着技术的进步,系统正在朝着更小、更紧凑的方向转变,这需要电阻器具有严格的公差变化和在宽温度范围内稳定的电气特性。因此,TFR 中使用的材料和製造流程已经发生了革命性的变化,以提高精度和稳定性。
价格敏感度
价格敏感性是厚膜电阻器市场的关键问题,因为它影响製造商和消费者。厚膜电阻器通常用于各种电子设备,与薄膜电阻器和绕线电阻器等其他类型的电阻器相比,厚膜电阻器因其成本效益而受到重视。然而,汽车、通讯和消费电子等行业对精密元件的需求不断增长,需要在保持可负担的同时提高性能。因此,对价格敏感的客户往往会优先考虑价格较低的选择,而不是品质更高、更耐用的替代品,而製造商则面临原材料、生产过程、品管成本增加和保持竞争力的拥挤压力。
可再生能源系统的普及
随着太阳能和风能等可再生能源变得越来越普遍,对更有效率的电力转换和配电系统的需求不断增加,这需要可靠和耐用的组件。厚膜电阻器以其稳定性、高精度和能够承受恶劣环境条件而闻名,在这些应用中发挥重要作用。厚膜电阻器用于电力电子元件中的电压调节、电流检测和讯号处理。可再生能源的兴起促进了厚膜电阻器的发展,这些电阻器具有改进的性能特征,包括更高的热稳定性、耐腐蚀性和更高的功率处理能力。
製造复杂性
製造厚膜电阻器的复杂性源自于涂布电阻材料应用于陶瓷基板的复杂过程。此製程首先将金属氧化物和其他材料的糊状物沉淀到陶瓷基板上,然后在高温下烧製以获得所需的电阻。然而,控制这种浆料涂布的均匀性是一个挑战,厚度、成分和烧製製程的变化可能导致电阻、可靠性和性能的变化。精确调节电阻值需要精确控制混合和固化条件,使大量生产变得复杂。製造过程中温度和环境条件的变化也会导致缺陷。
COVID-19的爆发对厚膜电阻器市场产生了重大影响,主要原因是全球供应链中断、工厂关闭和製造能力下降。疫情导致电阻器中使用的贵金属等关键原料短缺,扰乱了厚膜电阻器製造关键零件的生产。运输延误和运输限制等物流挑战进一步加剧了供需失衡。危机期间,随着世界各地的工业将重点转向基本产品和服务,对包括电阻器在内的电子元件的需求出现波动。
分路电阻器部分预计将在预测期内成为最大的部分
预计分路电阻器部分在预测期内将占据最大份额。分路电阻器是一种廉价的精密电阻器,用于透过在电路中产生小的可测量压降来测量电流。当与厚膜电阻器结合使用时,它们可以增强某些应用的性能,特别是在需要高精度和耐用性的情况下。厚膜电阻器是在陶瓷基板上涂布电阻浆料并烧製而成,具有稳定性高、成本低、通用性强等优点。当与分路电阻器结合使用时,可以实现更准确的电流检测。分路电阻器允许直接测量电流,而不会显着干扰电路,厚膜技术确保了电阻器的坚固性以及对温度和湿度等环境因素的抵抗力。
预计汽车领域在预测期内复合年增长率最高
预计汽车产业将在预测期内快速成长,以满足对高性能和可靠汽车系统不断增长的需求。用于调节电子电路中的电流和电压的厚膜电阻器已经进行了重大改进,以满足现代汽车的严格要求。这些改进着重于提高热稳定性、抗环境应力(温度波动、湿度、振动等)以及恶劣汽车环境下的整体耐用性。此外,厚膜电阻器材料和製造流程的进步可实现更高的精度、更小的尺寸以及与复杂汽车电子系统中其他组件更好的整合。这对于精度和可靠性至关重要的应用尤其重要,例如动力传动系统控制、ADAS(高级驾驶员辅助系统)和资讯娱乐系统。
亚太地区是这些网路中使用的电子设备的重要组成部分,预计在整个估计期间将保持最大的市场份额。 4G 和 5G 技术需要更快的资料传输、更快的处理速度和更强大的网路基础设施,这使得对电阻器等可靠、高效的电子元件的需求变得更加重要。厚膜电阻器以其稳定性、准确性和耐用性而闻名,用于各种网路基础设施设备,包括基地台、路由器和天线,以确保最佳性能。
据估计,北美地区在预测期内的复合年增长率最高。厚膜电阻器用于电动车系统的各个部分,包括马达驱动、电池管理系统和电源逆变器,以帮助调节电流和管理散热。随着电动车市场的成长,对更先进、更有效率、更可靠的电子元件的需求也增加。在政府激励措施、环境问题和电动车技术进步的推动下,北美电动车市场是这些电阻器的主要消费者。厚膜电阻器製造商正在调整其产品以满足电动车领域的特殊需求,重点是耐用性、精度和小型化。
According to Stratistics MRC, the Global Thick Film Resistor Market is accounted for $667.6 million in 2024 and is expected to reach $1,024.6 million by 2030 growing at a CAGR of 7.4% during the forecast period. A thick film resistor is a type of passive electronic component used to resist the flow of electrical current, typically in printed circuit boards (PCBs). It is constructed by depositing a resistive paste, often made of a mixture of metal oxides, onto a ceramic substrate. The paste is fired at high temperatures to form a thick, durable layer of resistive material. The resistive element is then trimmed or laser-cut to the desired resistance value. Thick film resistors are popular due to their cost-effectiveness, reliability, and ability to handle high-power applications.
According to World Economic Forum, more than 12 million fully autonomous cars are expected to be sold annually by 2035, covering 25% of the global automotive market.
Rising demand for high-precision and high-stability components
The growing demand for high-precision and high-stability components in modern electronics is substantially boosting the development of Thick Film Resistors. These resistors, known for their robustness and versatility, are essential in applications where consistent performance and reliability are critical, such as in automotive, telecommunications, industrial automation, and medical devices. As technology advances, there is a shift towards smaller, more compact systems that require resistors with minimal tolerance variations and stable electrical characteristics over a wide range of temperatures. This has led to innovations in the materials and manufacturing processes used in TFRs, improving their accuracy and stability.
Price sensitivity
Price sensitivity is a significant challenge for the thick film resistor market, as it impacts both manufacturers and consumers. Thick film resistors, commonly used in a wide range of electronic devices, are valued for their cost-effectiveness compared to other types of resistors like thin-film or wire-wound. However, the growing demand for high-precision components in industries such as automotive, telecommunications, and consumer electronics has created a pressure to improve performance while maintaining affordability. As a result, price-sensitive customers often prioritize low-cost options over higher-quality or more durable alternatives, forcing manufacturers to balance the cost of raw materials, production processes, and quality control with the pressure to remain competitive in a crowded market.
Surge in renewable energy systems
As renewable energy sources like solar and wind gain traction, there is an increasing demand for more efficient power conversion and distribution systems, which require highly reliable and durable components. Thick film resistors, known for their stability, high precision, and ability to withstand extreme environmental conditions, play a crucial role in these applications. They are used in power electronics for voltage regulation, current sensing, and signal processing. The rise of renewable energy has led to the development of thick film resistors with improved performance characteristics, such as enhanced thermal stability, resistance to corrosion, and better power handling capabilities.
Manufacturing complexity
Manufacturing complexity in thick film resistors arises from the intricate process of applying resistive materials to ceramic substrates. The process begins with the deposition of a paste composed of metal oxides and other materials onto a ceramic base, followed by firing at high temperatures to achieve the desired resistance. However, controlling the uniformity of this paste application is challenging, as inconsistencies in the thickness, composition, and firing process can lead to variations in resistance, reliability, and performance. Precise tuning of the resistor's value requires exact control over the mix and curing conditions, complicating mass production. Variations in temperature and environmental conditions during production can also introduce defects.
The COVID-19 pandemic significantly impacted the thick film resistor market, primarily due to disruptions in global supply chains, factory shutdowns, and reduced manufacturing capacity. The pandemic led to a shortage of key raw materials, such as precious metals used in resistors, and hindered the production of components essential for thick film resistor manufacturing. Logistical challenges, including delays in shipping and transportation restrictions, further exacerbated the supply-demand imbalance. As industries worldwide shifted focus toward essential products and services during the crisis, the demand for electronic components, including resistors, fluctuated.
The Shunt Resistor segment is expected to be the largest during the forecast period
Shunt Resistor segment is expected to dominate the largest share over the estimated period. A shunt resistor is a low-value, highly precise resistor used to measure current by creating a small, measurable voltage drop in a circuit. When combined with thick-film resistors, it enhances their performance in specific applications, especially where high accuracy and durability are required. Thick-film resistors, made by applying a resistive paste to a ceramic substrate and firing it, offer the advantages of high stability, low cost and versatility. When used in conjunction with a shunt resistor, they provide a more accurate means of current sensing. The shunt resistor allows for direct current measurement without significant interference to the circuit, while the thick-film technology ensures the resistor's robustness and resistance to environmental factors like temperature and humidity.
The Automotive segment is expected to have the highest CAGR during the forecast period
Automotive segment is estimated to grow at a rapid pace during the forecast period, to meet the growing demand for high-performance and reliable automotive systems. Thick film resistors, which are used to regulate current and voltage in electronic circuits, are undergoing significant enhancements to meet the stringent requirements of modern vehicles. These improvements focus on increasing their thermal stability, resistance to environmental stress (such as temperature fluctuations, humidity, and vibrations), and overall durability under harsh automotive conditions. Additionally, advancements in the materials and manufacturing processes for thick film resistors allow for higher precision, smaller sizes, and better integration with other components in complex automotive electronic systems. This is especially important in applications like powertrain control, advanced driver-assistance systems (ADAS), and infotainment, where precision and reliability are critical.
Asia Pacific region is poised to hold the largest share of the market throughout the extrapolated period, which are essential components in electronic devices used in these networks. As 4G and 5G technologies require faster data transmission, higher processing speeds, and more robust network infrastructure, the need for reliable and efficient electronic components, such as resistors, becomes more critical. Thick film resistors, known for their stability, accuracy, and durability, are used in various network infrastructure equipment, including base stations, routers, and antennas, to ensure optimal performance.
North America region is estimated to witness the highest CAGR during the projected time frame. Thick film resistors are used in various parts of EV systems, including motor drives, battery management systems, and power inverters, where they help regulate current and manage heat dissipation. As the EV market grows, the need for more advanced, efficient, and reliable electronic components rises. The North American electric vehicle market, driven by government incentives, environmental concerns, and advancements in EV technology, has become a major consumer of these resistors. Manufacturers of thick film resistors are adapting their products to meet the specific demands of the EV sector, focusing on durability, precision and miniaturization.
Key players in the market
Some of the key players in Thick Film Resistor market include API Technologies Corp, Caddock Electronics, Inc, Futaba Corporation, Kemet Corporation, KOA Corporation, Mitsubishi Materials Corporation, Murata Manufacturing Co., Ltd, Nippon Chemi-Con Corporation, Ohmite Manufacturing Company, Panasonic Corporation, Samsung Electro-Mechanics and Walsin Technology Corporation.
In May 2024, Vishay Intertechnology, Inc. announced the launch of an updated version of its Vishay Draloric RCS0805 e3 anti-surge thick film resistor, which now has a robust 0.5 W power rating. This upgrade allows the RCS0805 e3 to replace four standard parallel resistors in the 0805 case size, two in the larger 1206 case, and a single resistor in the 1210 case.
In March 2024, FOJAN Electronics, a supplier of LCSC Electronics announced the launch of the FRL Series Thick Film Resistors. These FRL series resistors are small, lightweight, and extremely reliable. They excel at managing high currents because of their low resistance.
In March 2023, Vishay Intertechnology, Inc. announced that it had increased the power rating of the Vishay DraloricRCS0805 e3 anti-surge thick film resistor in the 0805-case size to 0.5 W. The RCS0805 e3's enhanced power rating allows it to replace four standard parallel resistors in the 0805 case size, two similar devices in the larger 1206 case size, or one resistor in the 1210 case size.
In February 2023, Bourns, Inc., an electronic component manufacturer and supplier, announced the launch of four new AEC-Q200-compliant product series to its high-power thick film resistor lineup in. It is claimed that the new automotive-grade Model CRM-Q, CRS-Q, CMP-Q, and CHP-Q Series have high power ratings and outstanding pulse load surge capability.