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到 2030 年汽车金属衝压市场预测:按工艺、车型和地区进行全球分析Automotive Metal Stamping Market Forecasts to 2030 - Global Analysis By Process (Hot Stamping, Metal Fabrication, Sheet Metal Forming and Other Processes), Vehicle Type (Commercial Vehicles, Passenger Cars and Recreational Vehicles) and By Geography |
根据Stratistics MRC的数据,2024年全球汽车金属衝压市场规模为1,167.9亿美元,预计到2030年将达到1,762.6亿美元,预测期内复合年增长率为7.1%。
汽车金属衝压是一种製造工艺,用于将金属板材成型和切割成汽车行业精密、高品质的零件。金属衝压结合使用模具、压力机和专用机械,将金属冲压、弯曲、切割和成型为各种零件,例如车身面板、支架和结构件。该工艺对于生产符合汽车行业严格的安全、性能和美观标准的轻质耐用零件至关重要。
根据国际能源总署(IEA)最新版年度全球电动车展望,2022年全球电动车销量将突破1,100万辆。预计 2023 年销售量将成长 35%,达到 1,400 万台。
高强度合金的开发
高强度合金的开发透过为汽车零件提供更强、更轻、更耐用的材料来增强汽车金属衝压性能。先进高高抗拉强度钢 (AHSS) 和铝基复合材料等高强度合金可提供出色的拉伸强度,同时保持可成形性,使其成为汽车製造中复杂冲压製程的理想选择。这些合金可以在不牺牲安全性或性能的情况下减轻汽车零件的重量,帮助汽车製造商满足日益严格的燃油经济性和排放标准。
原物料价格波动
原物料价格波动对汽车金属衝压产业影响较大,导致生产成本增加、供应链不稳定。金属衝压严重依赖钢、铝和铜等原料,其价格受到全球市场力量、贸易政策和供需动态的影响。当这些原材料的价格不可预测地上涨时,製造商面临着保持成本效率和定价一致性的挑战。波动性会降低利润率,扰乱长期合约和预测模型,并使未来生产计画计划变得困难。
对轻型车辆的需求不断增加
随着汽车製造商专注于提高燃油效率和减少碳排放,重点是使用更轻的材料来减轻车辆重量。金属衝压作为汽车零件製造的关键工艺,在这一转变中发挥关键作用。它可以精确成型铝、高强度钢和先进合金等轻质金属,这对于生产坚固而轻质的零件至关重要。冲压製程能够有效率且大规模地处理这些材料,这使其成为汽车製造商在保持车辆性能和安全性的同时满足日益严格的环境标准的理想解决方案。
缺乏技术纯熟劳工
由于技术纯熟劳工供应有限,汽车金属衝压冲压产业面临重大挑战。随着汽车製造商越来越多地采用自动化、机器人化和精密冲压等先进技术,对能够操作、维护和优化这些复杂系统的高技能劳动力的需求不断增长。然而,缺乏具备必要技术专业知识的工人,许多潜在的候选人由于工资低、工作时间长和缺乏现代培训机会而放弃了製造业职业。这种技能差距不仅导致生产延误和营运成本增加,而且阻碍了技术创新和品管。
COVID-19 大流行对汽车金属衝压行业产生了重大影响,而汽车金属冲压行业对于製造汽车零件至关重要。随着全球供应链中断,该行业面临原材料短缺,特别是钢铁和铝,导致生产延误和成本增加。工厂关闭、劳动力短缺和健康问题进一步减缓了营运速度。许多汽车製造商减少或暂时停止生产,从而减少了对金属衝压零件的需求。此外,消费者对汽车需求的不确定性和生产计划的波动使供应商难以预测和调整产量。
预计热冲压领域在预测期内将是最大的
预计热冲压领域在预测期内将占据最大份额。热冲压是汽车金属冲压领域的关键创新,大大提高了轻质、高强度零件的生产。在此过程中,钢板被加热到高温,然后在压平机中压成精确的形状。加热的金属(通常是硼合金钢)变得具有延展性,可以形成复杂的形状,同时保持结构完整性。成型零件在模具中快速冷却,锁定形状并实现优异的拉伸强度。结果是零件既轻又坚固,使其成为重视减重和安全性的汽车应用的理想选择。
商用车领域预计在预测期内复合年增长率最高
预计商用车领域将在预测期内快速成长。随着对更大、省油车、更安全的商用车的需求不断增加,製造商正致力于优化金属衝压技术,以提高性能并减轻重量。这包括使用先进高强度钢 (AHSS) 和铝合金等高强度材料,从而提高底盘、面板和结构部件等零件的强度重量比。此外,还采用级进模等创新冲压技术来提高精度并降低製造成本。
预计北美地区将在整个预测期内保持最大的市场份额。随着电动车需求的增加,汽车製造商正在转向使用更轻、更耐用的材料,以提高车辆的效率和性能,为金属衝压公司创造新的机会。电动车需要专门的零件,例如电池机壳、底盘零件和马达机壳,这些零件通常采用先进的金属衝压製造。这些零件需要轻质而坚固,从而推动了对高强度钢、铝合金和其他适合冲压的先进材料的需求。向电动车的转变也推动了製造技术的创新,推动了自动化和精密冲压的进步。这些因素正在推动该地区的成长。
据估计,亚太地区在预测期内的复合年增长率最高。随着中国、印度、东南亚等国家汽车製造能力的增强,对高品质、精密金属衝压件的需求增加。汽车金属衝压在车身覆盖件、底盘件、结构件等关键汽车零件的生产中发挥重要作用。在都市化、可支配收入增加和製造技术改进等因素的推动下,这些新兴市场汽车产业的区域成长正在创造对这些零件的强劲需求。
According to Stratistics MRC, the Global Automotive Metal Stamping Market is accounted for $116.79 billion in 2024 and is expected to reach $176.26 billion by 2030 growing at a CAGR of 7.1% during the forecast period. Automotive metal stamping is a manufacturing process used to shape and cut metal sheets into precise, high-quality parts for the automotive industry. Using a combination of dies, presses, and specialized machinery, metal stamping involves stamping, bending, cutting, and forming metal into various components like body panels, brackets, and structural parts. The process is essential for producing lightweight yet durable parts that meet the stringent safety, performance, and aesthetic standards of the automotive sector.
According to the latest edition of the International Energy Agency's annual Global Electric Vehicle Outlook, the global sales of electric vehicles exceeded 11 million in 2022. It was forecasted that sales would experience a 35% growth in 2023, reaching a total of 14 million units.
Development of high-strength alloys
The development of high-strength alloys is enhancing automotive metal stamping by providing stronger, lighter, and more durable materials for vehicle components. High-strength alloys, such as advanced high-strength steels (AHSS) and aluminum-based composites, offer superior tensile strength while maintaining formability, making them ideal for the complex stamping processes used in automotive manufacturing. These alloys enable the production of lighter vehicle parts without compromising safety or performance, helping automakers meet increasingly stringent fuel efficiency and emissions standards.
Raw material price fluctuations
Raw material price fluctuations significantly impact the automotive metal stamping industry, leading to increased production costs and supply chain instability. Metal stamping relies heavily on materials like steel, aluminum, and copper, whose prices are influenced by global market forces, trade policies, and supply-demand dynamics. When these raw material prices rise unpredictably, manufacturers face challenges in maintaining cost-efficiency and pricing consistency. The volatility can erode profit margins and disrupt long-term contracts or forecasting models, making it difficult to plan for future production.
Rising demand for lightweight vehicles
As automakers focus on improving fuel efficiency and reducing carbon emissions, there is a greater emphasis on using lighter materials to reduce vehicle weight. Metal stamping, a key process in manufacturing automotive parts, plays a crucial role in this transition. It allows for the precise shaping of lightweight metals such as aluminum, high-strength steel, and advanced alloys, which are essential for producing strong yet lightweight components. The ability of stamping processes to handle these materials efficiently and at scale makes it an ideal solution for automakers looking to meet stricter environmental standards while maintaining vehicle performance and safety.
Limited availability of skilled labor
The automotive metal stamping industry is facing significant challenges due to the limited availability of skilled labor. As automotive manufacturers increasingly adopt advanced technologies such as automation, robotics, and precision stamping, the need for a highly skilled workforce capable of operating, maintaining, and optimizing these complex systems has intensified. However, there is a shortage of workers with the required technical expertise, as many potential candidates are not pursuing careers in manufacturing due to perceptions of low wages, long hours, or a lack of modern training opportunities. This skills gap not only leads to production delays and higher operational costs but also hinders innovation and quality control.
The COVID-19 pandemic significantly impacted the automotive metal stamping industry, which is crucial for manufacturing vehicle components. As global supply chains were disrupted, the industry faced shortages in raw materials, particularly steel and aluminum, leading to production delays and increased costs. Factory closures, labor shortages, and health protocols further slowed down operations. Many automotive manufacturers scaled back production or halted it temporarily, reducing demand for stamped metal parts. In addition, the uncertainty surrounding consumer demand for vehicles and fluctuating production schedules made it difficult for suppliers to forecast and adjust their output.
The Hot Stamping segment is expected to be the largest during the forecast period
Hot Stamping segment is expected to dominate the largest share over the estimated period. Hot stamping is a key innovation in automotive metal stamping, significantly enhancing the production of lightweight, high-strength components. This process involves heating steel sheets to a high temperature before stamping them into precise shapes using a press. The heated metal, often a boron-alloyed steel, becomes malleable, allowing it to be formed into complex shapes while maintaining its structural integrity. Once formed, the part is rapidly cooled in a die to lock in its shape and achieve exceptional tensile strength. This results in components that are both lighter and stronger, ideal for automotive applications where weight reduction and safety are critical.
The Commercial Vehicles segment is expected to have the highest CAGR during the forecast period
Commercial Vehicles segment is estimated to grow at a rapid pace during the forecast period. As the demand for heavy-duty, fuel-efficient, and safer commercial vehicles grows, manufacturers are focusing on optimizing metal stamping techniques to improve performance and reduce weight. This involves using high-strength materials like advanced high-strength steel (AHSS) and aluminum alloys, which enhance the strength-to-weight ratio of components such as chassis, panels, and structural parts. Additionally, innovative stamping technologies, such as progressive dies, are being employed to increase precision and reduce manufacturing costs.
North America region is poised to hold the largest share of the market throughout the extrapolated period. As the demand for EVs increases, automakers are shifting to lighter, more durable materials to improve vehicle efficiency and performance, creating new opportunities for metal stamping companies. Electric vehicles require specialized parts, such as battery enclosures, chassis components, and electric motor housings, which are often produced through advanced metal stamping processes. These parts need to be lightweight yet strong, driving demand for high-strength steels, aluminum alloys, and other advanced materials, which are ideal for stamping. The shift towards EVs also encourages innovation in manufacturing techniques, fostering advancements in automation and precision stamping. These elements are boosting the regional growth.
Asia Pacific region is estimated to witness the highest CAGR during the projected time frame. As countries like China, India, and Southeast Asian nations ramp up their automotive manufacturing capabilities, the demand for high-quality, precision metal stamped components is increasing. Automotive metal stamping plays a crucial role in producing key vehicle parts such as body panels, chassis components, and structural elements. The regional growth of the automotive sector in these emerging markets, driven by factors like urbanization, rising disposable incomes, and improved manufacturing technologies, is creating a robust demand for these components.
Key players in the market
Some of the key players in Automotive Metal Stamping market include BASF SE, Calsonic Kansei Corporation, Hella GmbH & Co. KGaA, Magna International Inc, Martinrea International Inc, Nippon Steel Corporation, Schaeffler Group, Shiloh Industries, Inc, Tata AutoComp Systems Ltd and Toyota Boshoku Corporation.
In January 2024, GSC Steel Stamping, LLC, a minority- and family-owned company specializing in the manufacturing of automotive parts, acquired the assets of Dixien, LLC. This acquisition allows GSC Steel Stamping to maintain its 43-year legacy in the field of automotive parts stamping.
In September 2022, General Motors Co. announced an investment of USD 491 million to boost the production of steel and aluminum stamped parts for future products, including electric vehicles, at its Marion metal stamping facility in Indiana, United States.