市场调查报告书
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1603860
2030 年网格铸造机市场预测:按类型、材料、技术、应用、最终用户和地区进行的全球分析Grid Casting Machine Market Forecasts to 2030 - Global Analysis By Type (Vertical, Horizontal, Semi-Automatic and Fully Automatic), Material, Technology, Application, End User and By Geography |
根据 Stratistics MRC 的数据,2024 年全球网格铸造机市场规模为 34 亿美元,预计到 2030 年将达到 51 亿美元,预测期内复合年增长率为 6.8%。
板栅铸造机是用于製造铅酸蓄电池板栅组件的专用工业设备。它的工作原理是将铅合金铸造成精确的网格形状,形成电池板的主干。该机保证了铸造过程的均匀性,优化了板栅结构,提高电池性能和效率。铸造过程对于高品质生产至关重要,因为板栅设计会影响电池的充电容量、使用寿命和整体功能。
铅酸电池需求增加
汽车、可再生能源储存和备用电源系统等应用推动了对铅酸电池的需求不断增长,推动了电网铸造机市场的成长。这些电池需要高品质、精密的闸极组件才能实现最佳性能,这就是製造商增加对先进铸造机的投资的原因。对可靠耐用的铅酸电池的需求激增,加上技术进步,正在推动市场扩张。
复杂的製造工艺
市场上复杂的製造流程可能导致更高的製造成本和更长的前置作业时间。由于它涉及精密合金混合、模具设计、冷却控制等复杂工艺,需要高水准的技术专长和专用设备。这种复杂性也增加了缺陷和效率低下的风险,影响产品品质和一致性。此外,製造商在扩大生产方面面临挑战,这可能会限制市场成长和盈利。
板栅铸造技术的进展
板栅铸造技术的进步极大地提高了机器效率和精度。自动铸造製程、改进的合金配方和增强的冷却技术等创新使板栅生产更加一致、减少浪费并提高产量。此外,智慧技术的整合提高了电网形成的准确性,提高了铅酸电池的性能和使用寿命,并促进了市场成长。
原物料价格波动
铅和合金金属等原料的价格波动会对市场产生重大影响。原物料成本的波动增加了生产成本,迫使製造商调整定价策略并吸收损失。这些波动可能会扰乱供应链、推迟生产计划并降低利润率。此外,不可预测的原料成本会造成财务不确定性,使製造商难以进行长期规划,并可能阻碍对新技术的投资和市场扩张。
由于封锁和健康问题,COVID-19 大流行扰乱了全球供应链、减缓了生产并减少了劳动力运转率,从而严重影响了市场。製造商面临关键材料和零件的短缺,导致计划延误和成本增加。汽车和能源储存等行业的需求放缓进一步令市场紧张。然而,疫情后的復苏使市场逐渐稳定,并重新启动了对自动化和效率的投资。
预计传统的板栅铸造领域在预测期内将是最大的
预计传统的板栅铸造领域将在预测期内占据最大的市场占有率。儘管这种方法具有成本效益,但它通常会导致网格厚度和品质的变化。它还需要大量的精力和时间,与现代自动化流程相比效率较低。此外,传统铸造浪费大量材料且精度有限,会影响铅酸电池的性能和寿命。
预计可再生能源产业在预测期内的复合年增长率最高。
由于铅酸电池在能源储存解决方案中发挥关键作用,预计可再生能源产业在预测期内将呈现最高的复合年增长率。随着太阳能和风电系统需求的增加,可靠的能源储存对于平衡供需至关重要。这增加了对耐用且具有精确铸造闸极的高性能电池的需求。随着可再生能源的采用增加,电池製造中对先进板栅铸造技术的需求预计将大幅成长。
预计北美地区在预测期内将占据最大的市场占有率。该地区先进的製造基础设施、技术创新以及对电池效率的关注是推动市场扩张的关键因素。此外,对电动车和能源储存解决方案的投资增加预计将进一步增加对高品质电网铸造技术的需求,使该地区成为关键的市场参与者。
预计亚太地区将在预测期内实现最高成长率。中国和印度等国家正在大力投资太阳能和风能等再生能源来源。这种转变需要有效的能源储存解决方案,进一步增加了对电池生产中使用的板栅铸造机的需求。亚太国家的快速工业化和都市化促进了製造业活动的增加,从而推动了对网格铸造机的需求。
According to Stratistics MRC, the Global Grid Casting Machine Market is accounted for $3.4 billion in 2024 and is expected to reach $5.1 billion by 2030 growing at a CAGR of 6.8% during the forecast period. A Grid Casting Machine is a specialized industrial device used in the manufacturing of grid components for lead-acid batteries. It operates by casting a lead alloy into a precise grid shape, which forms the framework for the battery's plates. The machine ensures uniformity in the casting process, optimizing the grid's structure for better performance and efficiency in battery operation. The grid's design impacts the battery's charge capacity, lifespan, and overall functionality, making the casting process critical for high-quality production.
Rising demand for lead-acid batteries
The rising demand for lead-acid batteries, driven by applications in automotive, renewable energy storage, and backup power systems, is fueling growth in the Grid Casting Machine market. As these batteries require high-quality, precise grid components for optimal performance, manufacturers are increasingly investing in advanced casting machines. This surge in demand for reliable, durable lead-acid batteries, coupled with technological advancements, is propelling the expansion of the market.
Complex manufacturing process
The complex manufacturing process in the market can lead to increased production costs and longer lead times. The intricate steps involved, such as precise alloy mixing, mold design, and cooling control, demand high technical expertise and specialized equipment. This complexity also raises the risk of defects and inefficiencies, impacting product quality and consistency. Additionally, manufacturers face challenges in scaling production, which can limit market growth and profitability.
Advancements in grid casting technology
Advancements in grid casting technology have significantly enhanced the efficiency and precision of machines. Innovations such as automated casting processes, improved alloy formulations, and enhanced cooling techniques enable more consistent grid production, reducing waste and increasing throughput. Additionally, the integration of smart technologies, ensures higher accuracy in grid formation, improving the performance and longevity of lead-acid batteries and driving growth in the market.
Fluctuations in raw material prices
Fluctuations in raw material prices, such as lead and alloy metals, can significantly impact the market. Volatile material costs increase production expenses, forcing manufacturers to adjust pricing strategies or absorb losses. These fluctuations can disrupt supply chains, delay production timelines, and reduce profit margins. Moreover, unpredictable raw material costs create financial uncertainty, making long-term planning difficult for manufacturers and potentially hindering investments in new technologies or market expansion.
The COVID-19 pandemic severely impacted the market by disrupting global supply chains, delaying production, and reducing workforce availability due to lockdowns and health concerns. Manufacturers faced shortages of key materials and components, leading to project delays and increased costs. The slowdown in demand from sectors like automotive and energy storage further strained the market. However, post-pandemic recovery has led to gradual market stabilization and renewed investment in automation and efficiency.
The traditional grid casting segment is projected to be the largest during the forecast period
The traditional grid casting segment is projected to account for the largest market share during the projection period. This method, while cost-effective, often results in inconsistencies in grid thickness and quality. It requires significant labor and time, leading to lower efficiency compared to modern automated processes. Additionally, traditional casting can generate more material waste and offer limited precision, which can impact the performance and longevity of lead-acid batteries.
The renewable energy segment is expected to have the highest CAGR during the forecast period
The renewable energy segment is expected to have the highest CAGR during the extrapolated period as lead-acid batteries play a key role in energy storage solutions.. With the rising demand for solar and wind power systems, reliable energy storage is crucial for balancing supply and demand. This drives the need for high-performance batteries with durable, precisely cast grids. As renewable energy adoption increases, the demand for advanced grid casting technologies in battery manufacturing is expected to grow significantly.
North America region is projected to account for the largest market share during the forecast period. The region's advanced manufacturing infrastructure, technological innovation, and focus on battery efficiency are key factors propelling market expansion. Additionally, increasing investments in electric vehicles and energy storage solutions are expected to further boost demand for high-quality grid casting technologies, positioning the region as a significant market player.
Asia Pacific is expected to register the highest growth rate over the forecast period. There is substantial investment in renewable energy sources like solar and wind power in countries such as China and India. This shift necessitates effective energy storage solutions, further boosting demand for grid casting machines used in battery production. Rapid industrialization and urbanization in the Asia-Pacific countries are contributing to increased manufacturing activities, which in turn raises the demand for grid casting machines.
Key players in the market
Some of the key players in Grid Casting Machine market include Siemens AG, Morgan Advanced Materials, Buhler Group, Nidec Minster Corporation, Schaeffler AG, Toshiba Machine Co., Ltd., Alpha Technologies, HADI Manufacturing Company, Kunshan Lead Power Equipment Co., Ltd., C&F Technology, Inc., Exide Technologies, JDC Machinery, Borit NV, Magnus Metal and CAM Elit Batarya.
In April 2024, Nidec Minster Corporation have announced the acquisition of Canadian-based Linear Automation Inc., one of the industry's leading supplier of specialized automation machinery with a focus on optimizing metal stamping operations.
In April 2024, Magnus Metal, a pioneer in industrial, high-volume digital casting for metal alloys, announced that it had secured US$ 74 million in Series B investment. Magnus Metal plans to use the additional financing to further develop its revolutionary casting methods, as well as expand its operations locally and worldwide to assist its Fortune 100 customers.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.