市场调查报告书
商品编码
1603885
到 2030 年管壳式热交换器市场预测:按类型、设计、材料、应用、最终用户和地区进行的全球分析Shell and Tube Heat Exchanger Market Forecasts to 2030 - Global Analysis By Type (Fixed Tube Sheet, U-Tube, Floating Head, Kettle Reboiler and Other Types), Design, Material, Application, End User and By Geography |
根据 Stratistics MRC 的数据,2024 年全球管壳式热交换器市场规模为 101 亿美元,预计在预测期内将以 6.4% 的复合年增长率成长,到 2030 年达到 147 亿美元。
管壳式热交换器是工业程中用于在两种流体之间传递热量的常见热交换器类型。它由一系列管子组成,一种流体在管内流动,另一种流体在管外流动。热量透过管壁传递。基本结构包括圆筒壳、管束、管板、折流板。管束由小直径管道组成,以增加传热表面积。
整个产业更加重视能源效率
随着各行业寻求减少能源使用和营业成本,对节能技术的需求不断增加。建议使用管壳式热交换器,因为在正确维护和操作的情况下,其卓越的传热性能可将能源成本降低高达 30%。此外,企业正在关注永续性目标和环境要求,并采用壳管式热交换器等节能技术,利用废热回收系统来帮助减少碳足迹。
初始购买和安装成本
由于预算限制,壳管式热交换器所需的高额初始资本支出可能会让中小型企业 (SME) 望而却步。这迫使小型企业选择成本较低的选择,限制了它们的市场扩张。这些系统可能还需要持续维护,从而增加总拥有成本。这些成本可能会阻止买家,尤其是在现金稀缺的欠发达国家。
可再生能源的兴起
聚光型太阳光电、地热能和生质能等可再生能源过程由于其耐用性和效率而越来越需要温度控管。这些领域的高温和高压应用是壳管式热交换器的理想选择。此外,地热能和生质能应用的扩大也说明了热交换器在发电循环中的重要性,这推动了市场的成长。
传热表面沉积物的积累
污垢会因热阻而导致传热效率降低,并且需要更高的能量输入来进行温度交换。结果,营业成本和能源消费量增加,影响设施公用事业成本和系统效率。此外,发泡会增加维护频率,导致非计划性停机并降低生产率。与维护活动相关的费用(包括人事费用和设备)可能对盈利产生重大影响。
COVID-19 的影响
COVID-19 大流行严重影响了管壳式热交换器市场,导致供应链中断和製造延误。由于工业活动下降和全球经济放缓,各行业的需求下降,尤其是石油和天然气。然而,随着化学品、製药、食品和饮料等行业适应新的安全和效率要求,经济仍在逐渐復苏。此外,对节能和永续技术的日益关注已开始推动需求,支持疫情后的市场稳定和适度成长。
预计固定管板部分在预测期内将是最大的
预计固定管板部分在预测期内将占据最大的市场占有率,因为与浮动头设计相比,固定管板设计坚固且经济,移动部件较少。这种成本效率对于优先考虑长期耐用性的产业(例如化学加工、石油和天然气以及发电)很有吸引力。随着企业寻求满足预算且维护成本低的可靠设备,市场对这些热交换器的需求不断增加。
不銹钢产业预估在预测期内复合年增长率最高
在预测期内,不銹钢产业预计将以最高的复合年增长率成长。固有的耐腐蚀性意味着设备的使用寿命更长,并且需要更少的维护和停机时间。此外,不銹钢在高温下表现良好,非常适合热稳定性至关重要的石化和发电应用。这使得在存在许多问题的地方安装热交换器成为可能,从而提高了製造商开拓市场的能力。
由于中国、印度、日本和韩国等国家的快速工业化正在推动炼油厂、石化厂和发电厂对热交换器的需求,预计亚太地区市场将出现成长。基础设施和能源计划的投资正在支持管壳式热交换器的成长,这对于各种应用中的温度控管至关重要。
由于北美地区在能源效率和排放方面有严格的法规,因此预计在整个预测期内该地区将呈现良好的成长率。这促使工业界采用节能技术,包括高性能热交换器,以最大限度地减少能源损失并减少温室气体排放。对于许多希望满足环保要求、进一步推动市场需求的公司来说,升级到更新、更有效率的热交换器是首要任务。
According to Stratistics MRC, the Global Shell and Tube Heat Exchanger Market is accounted for $10.1 billion in 2024 and is expected to reach $14.7 billion by 2030 growing at a CAGR of 6.4% during the forecast period. A Shell and Tube Heat Exchanger is a common type of heat exchanger used in industrial processes to transfer heat between two fluids. It consists of a series of tubes, with one fluid flowing inside the tubes and the other flowing outside the tubes. The heat is transferred through the walls of the tubes. The basic structure includes a cylindrical shell, tube bundle, tube sheets, and baffles. The tube bundle is made up of small diameter tubes, increasing the surface area for heat transfer.
Growing focus on energy efficiency across industries
Industry attempts to lower energy use and operating costs have increased demand for energy-efficient technologies. Since of their good thermal transmission, shell and tube heat exchangers are recommended since they may save up to 30% on energy costs when maintained and operated properly. Furthermore, businesses are concentrating on sustainability objectives and environmental requirements, which is causing a rise in the use of energy-efficient technologies like shell and tube heat exchangers, which use waste heat recovery systems to assist lower carbon footprints.
Initial cost of purchasing and installing
The substantial initial capital expenditure needed for shell and tube heat exchangers may be prohibitive for small and medium-sized businesses (SMEs) because of budgetary limitations. Because of this, they could choose less costly options, which would restrict market expansion. These systems may also require significant ongoing maintenance, which raises the total cost of ownership. These costs have the potential to turn off purchasers, particularly in underdeveloped nations where money is tight.
Rise of renewable energy sources
Thermal management is becoming more and more necessary in renewable energy processes like concentrated solar power, geothermal energy, and biomass because of their durability and efficiency. High-temperature, high-pressure applications in these fields are best suited for shell and tube heat exchangers. An additional indication of the significance of heat exchangers in power generating cycles is the expansion of geothermal and biomass applications thereby driving the market growth.
Accumulation of deposits on the heat transfer surfaces
Fouling can lead to reduced heat transfer efficiency due to thermal resistance, requiring higher energy inputs for temperature exchange. This results in increased operational costs and energy consumption, affecting facilities' utility bills and system efficiency. Additionally, foaming can cause increased maintenance frequency, leading to unplanned downtime and reduced productivity. The outlay associated with maintenance activities, including labor and equipment, can significantly impact profitability.
Covid-19 Impact
The COVID-19 pandemic significantly impacted the shell and tube heat exchanger market, causing disruptions in supply chains and delays in manufacturing. Demand declined across various industries, especially oil and gas, due to reduced industrial activity and global economic slowdown. However, as sectors like chemicals, pharmaceuticals, and food and beverage adapted to new safety and efficiency demands, a moderate recovery followed. Additionally, increased focus on energy-efficient and sustainable technologies has started to boost demand, aiding market stabilization and gradual growth post-pandemic.
The fixed tube sheet segment is expected to be the largest during the forecast period
The fixed tube sheet segment is projected to account for the largest market share during the projection period because fixed tube sheet designs are robust and economical, as they have fewer moving parts compared to floating head designs. This cost-efficiency makes them attractive in industries where long-term durability is prioritized, such as in chemical processing, oil and gas, and power generation. The market demand for these exchangers increases where companies seek budget-friendly, reliable equipment with lower maintenance costs.
The stainless steel segment is expected to have the highest CAGR during the forecast period
During the projection period, the stainless steel segment is expected to grow at the highest CAGR, due to its innate resistance to corrosion, equipment lasts longer and requires less maintenance and downtime. Additionally, stainless steel performs well at high temperatures, which makes it perfect for petrochemicals and power generation applications where thermal stability is essential. This increases the market reach of manufacturers by enabling them to deploy heat exchangers in challenging locations.
The Asia Pacific region is expected to hold the largest share of the market during the forecast period owing to rapid industrialization in countries like China, India, Japan, and South Korea drives demand for heat exchangers in refineries, petrochemical plants, and power stations. Investments in infrastructure and energy projects support the growth of shell and tube heat exchangers, which are essential for heat management in various applications.
The North America region is predicted to witness the lucrative growth rate throughout the forecast period, because North America has strict regulations concerning energy efficiency and emissions. This has driven industries to adopt energy-efficient technologies, including high-performance heat exchangers, to minimize energy losses and reduce greenhouse gas emissions. Upgrading to newer, efficient heat exchangers is a priority for many companies aiming to meet environmental compliance, further boosting market demand.
Key players in the market
Some of the key players profiled in the Shell and Tube Heat Exchanger Market include Alfa Laval, API Heat Transfer, Barriquand Technologies Thermiques, Brask, Inc., Elanco, Inc., HRS Heat Exchangers, Hughes Anderson Heat Exchangers, Inc., Kelvion Holding GmbH, Koch Heat Transfer Company, Manning and Lewis, Mersen, Sondex, Southern Heat Exchanger Corporation, Thermex, Tinita Engineering Pvt. Ltd, WCR, Inc., Wuxi New Wuhuan Engineering Co., Ltd. and Xylem Inc.
In July 2024, Xylem has expanded its corporate venture investing plans with $50 million committed to support emerging companies and water services providers that solve critical climate challenges such as water scarcity, quality, and decarbonization.
In May 2024, Xylem announced the launch of Reuse Brew. This unique Bavarian beer, crafted from high-quality treated wastewater, marks a significant advancement in water recycling technologies and offers a sustainable solution to the increasing challenges posed by climate change.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.