市场调查报告书
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2030 年气压缸市场预测:按产品类型、气缸、最终用户和地区分類的全球分析Pneumatic Cylinder Market Forecasts to 2030 - Global Analysis By Product Type, Cylinder, End User and By Geography |
根据 Stratistics MRC 的数据,2024 年全球气压缸市场规模为 205.8 亿美元,预计在预测期内复合年增长率为 8.2%,到 2030 年将达到 330.2 亿美元。
气缸是一种利用压缩空气产生直线运动的机械装置。它的工作原理是将压缩空气的能量转化为机械力,驱动圆柱形室内的活塞。气压推动活塞,活塞根据汽缸设计而膨胀和收缩。它们有多种尺寸和配置,包括单作用和双作用气缸,也可以针对特定应用进行客製化。
越来越关注永续性和绿色技术
对永续性和绿色技术的日益关注导致气缸的设计和功能取得了重大进步。这些工业自动化的重要设备正在不断发展,以满足对能源效率、减少碳排放和绿色营运日益增长的需求。製造商正在使用创新材料和技术来最大限度地减少废弃物、提高耐用性并减少生产对环境的影响。例如,采用轻质、高强度材料来製造需要较少能量来运作的气缸,并降低整体功耗。
洩漏和可靠性问题
气缸的洩漏和可靠性问题极大地影响其性能和效率。洩漏通常是由密封件磨损、零件损坏或组装不良引起的,会导致气压损失并降低气缸功率和效率。这会导致不稳定的运动、缓慢的反应时间和不完整的行程,从而损害系统的整体功能。可靠性问题可能是由维护不善、材料品质差以及随着时间的推移过度磨损等因素造成的。由于频繁的故障、计划外停机以及不断的维修和更换需求,这些问题可能会导致营运成本增加。
节能係统的需求不断增长
对节能係统不断增长的需求正在推动气缸的进步。气压对于将压缩空气转化为机械运动至关重要,并且越来越多地针对能源效率进行最佳化。变速压缩机、再生煞车系统和改进的密封设计等创新有助于减少空气洩漏和能源浪费。此外,物联网感测器等智慧技术的整合可以更好地监控和控制,确保气动系统仅在需要时运行,进一步节省能源。
缺乏技术纯熟劳工
依靠压缩空气执行机械任务的气压系统需要精确的组装、维护和故障排除。技术纯熟劳工对于气缸的设计、测试和维修至关重要,以确保最佳的性能和安全性。然而,许多公司很难找到在动态、自动化系统和机械设计等领域拥有必要技术专长的工人。这种技能短缺不仅会延误生产进度,还会影响产品质量,导致潜在的效率低下、设备故障和成本增加。
COVID-19 的爆发对气缸行业产生了重大影响,导致生产、供应链和需求中断。由于健康限制和劳动力短缺,製造设施面临关闭和营运减少,导致生产和交付延误。全球钢铁和铝等原材料短缺加剧了这些挑战,推高了成本并延长了前置作业时间。然而,许多公司出于财务考虑推迟或取消了订单。
预计双作用气压缸部分在预测期内将是最大的
预计双作用气压缸部分在预测期内将占据最大份额。双作用气缸 (DAC) 是一种先进类型的气缸,它通过在伸出和缩回运动中使用气压、仅在一个方向上使用气压以及返回行程来提高性能,这与单作用气缸不同。依赖弹簧。 DAC 由圆柱形外壳内的活塞组成,两端都有空气端口。当压缩空气供应到一端时,活塞会沿着一个方向移动(例如延伸)。若要反转运动,请向另一端供气并缩回活塞。
预计旋转缸产业在预测期内复合年增长率最高。
透过在传统气动致动器提供的标准线性运动中添加旋转运动功能,预计旋转气缸部分将在预测期内实现快速增长。旋转气缸使用压缩空气产生旋转力,非常适合需要精确且一致旋转的应用,例如自动机械、机械臂和阀门致动器。这些气缸通常具有可调节挡块、旋转头和用于反馈的整合感测器等功能,确保更高的精度和旋转运动的控制。透过将这些功能整合到气压系统中,工业界可以实现更紧凑的设计,降低机械复杂性并提高系统效率。
预计北美地区将在整个预测期内保持最大的市场份额。支援物联网的气缸使製造商能够即时监控和控制气缸性能,提高营运效率并减少停机时间。这些气缸内建的感测器收集压力、温度和衝程位置等资料,并将其发送到中央系统进行分析。此外,这种资料驱动的方法可以实现预测性维护,有助于在潜在问题导致故障之前识别它们,从而降低维护成本并提高系统可靠性。
据估计,欧洲地区在预测期内的复合年增长率最高。智慧製造将物联网 (IoT)、自动化、人工智慧 (AI) 和资料分析等先进技术整合到生产流程中,帮助製造商优化效率、减少停机时间并提高产品品质。对于自动化系统至关重要的气压正受益于此趋势,因为它们变得更加互联和智慧。感测器和预测性维护功能使这些气瓶能够提供即时性能资料,从而实现主动维护并最大限度地减少对营运的干扰。
According to Stratistics MRC, the Global Pneumatic Cylinder Market is accounted for $20.58 billion in 2024 and is expected to reach $33.02 billion by 2030 growing at a CAGR of 8.2% during the forecast period. A pneumatic cylinder is a mechanical device that uses compressed air to produce linear motion. It operates on the principle of converting the energy from pressurized air into mechanical force, driving a piston within a cylindrical chamber. The air pressure forces the piston to move, either extending or retracting, depending on the design of the cylinder. They come in various sizes and configurations, such as single-acting and double-acting cylinders, and can be customized to suit specific applications.
Rising focus on sustainability and green technologies
The rising focus on sustainability and green technologies is driving significant advancements in the design and functionality of pneumatic cylinders. These devices, essential for industrial automation, are evolving to meet the growing demand for energy efficiency, reduced carbon emissions, and environmentally friendly operations. Manufacturers are adopting innovative materials and technologies that minimize waste, enhance durability and reduce the environmental impact of production. For instance, lightweight, high-strength materials are being used to create cylinders that require less energy to operate, reducing overall power consumption.
Leakage and reliability issues
Leakage and reliability issues in pneumatic cylinders significantly impact their performance and efficiency. Leakage, typically caused by worn seals, damaged components, or poor assembly, leads to a loss of air pressure, reducing the cylinder's power and efficiency. This can result in erratic movement, slower response times, or incomplete strokes, all of which compromise the system's overall functionality. Reliability issues can arise from factors like inadequate maintenance, poor-quality materials, or excessive wear over time. These problems can cause frequent breakdowns, unexpected downtimes, and higher operational costs due to the need for constant repairs or replacements.
Rising demand for energy-efficient systems
The rising demand for energy-efficient systems is driving advancements in pneumatic cylinders, as industries seek solutions that minimize energy consumption while maintaining high performance. Pneumatic cylinders, which are essential for converting compressed air into mechanical motion, are being increasingly optimized for energy efficiency. Innovations such as variable-speed compressors, regenerative braking systems, and improved seal designs are helping reduce air leakage and energy wastage. Additionally, the integration of smart technologies like IoT-enabled sensors allows for better monitoring and control, ensuring that pneumatic systems operate only when necessary, further saving energy.
Lack of skilled labor
Pneumatic systems, which rely on compressed air to perform mechanical tasks, require precise assembly, maintenance, and troubleshooting. Skilled workers are essential for tasks such as designing, testing, and repairing pneumatic cylinders to ensure optimal performance and safety. However, many companies struggle to find workers with the necessary technical expertise in areas like fluid dynamics, automation systems, and mechanical design. This lack of skills not only delays production timelines but also affects product quality, leading to potential inefficiencies, equipment failures and increased costs.
The COVID-19 pandemic significantly impacted the pneumatic cylinder industry, causing disruptions in production, supply chains, and demand. Manufacturing facilities faced closures or reduced operations due to health restrictions and labor shortages, leading to delays in production and delivery. The global shortage of raw materials, including steel and aluminum, further exacerbated these challenges, raising costs and extending lead times. However, many companies delayed or canceled orders as they dealt with financial uncertainties.
The Double Acting Cylinder segment is expected to be the largest during the forecast period
Double Acting Cylinder segment is expected to dominate the largest share over the estimated period. A Double Acting Cylinder (DAC) is an advanced type of pneumatic cylinder that enhances performance by using air pressure for both extension and retraction movements, unlike a Single Acting Cylinder, which uses air pressure for only one direction and relies on a spring for the return stroke. The DAC consists of a piston inside a cylindrical housing, with air ports at both ends. When compressed air is supplied to one end, the piston moves in one direction (e.g., extending). To reverse the motion, air is supplied to the opposite end, causing the piston to retract.
The Rotary Cylinders segment is expected to have the highest CAGR during the forecast period
Rotary Cylinders segment is estimated to grow at a rapid pace during the forecast period, by adding rotational motion capabilities to the standard linear motion offered by traditional pneumatic actuators. Rotary pneumatic cylinders use compressed air to generate rotational force, which is ideal for applications requiring precise and consistent rotation, such as in automated machinery, robotic arms, or valve actuators. These cylinders often incorporate features like adjustable stops, swivel heads, and integrated sensors for feedback, ensuring greater accuracy and control in rotational movements. By integrating these capabilities into pneumatic systems, industries can achieve more compact designs, reduce mechanical complexity and enhance system efficiency.
North America region is poised to hold the largest share of the market throughout the extrapolated period. With IoT-enabled pneumatic cylinders, manufacturers can monitor and control cylinder performance in real time, improving operational efficiency and reducing downtime. Sensors embedded in these cylinders collect data such as pressure, temperature, and stroke position, which is then transmitted to central systems for analysis. Furthermore, this data-driven approach allows for predictive maintenance, identifying potential issues before they cause failures, thus reducing maintenance costs and enhancing system reliability.
Europe region is estimated to witness the highest CAGR during the projected time frame. Smart manufacturing integrates advanced technologies like Internet of Things (IoT), automation, artificial intelligence (AI), and data analytics into production processes, enabling manufacturers to optimize efficiency, reduce downtime, and improve product quality. Pneumatic cylinders, essential in automation systems, are benefiting from this trend as they become more connected and intelligent. With sensors and predictive maintenance capabilities, these cylinders can provide real-time data on performance, allowing for proactive maintenance and minimizing operational disruptions.
Key players in the market
Some of the key players in Pneumatic Cylinder market include Airtac International Group, Bosch Rexroth AG, Emerson Electric Co, Honeywell International Inc, Koganei Corporation, Univer Group, Parker Hannifin Corporation, Rockwell Automation, SMC Corporation, Thomson Industries, Inc, Airwork Pneumatic Equipment, Camozzi Group, Hansen Technologies, Kawasaki Heavy Industries and Cameron International Corporation.
In May 2022, Festo SE & Co. KG, a multinational industrial control and automation company, launched fast motion terminal VTEM pneumatics. Festo Motion Terminal VTEM is the combination of digitization and pneumatics.
In March 2022, Fabco-Air a company that provides pneumatic products and solutions announced a web store named shop.fabco-air.com. The Fabco-Air website was created to put forth all the standard products in collaboration with KYKLO Ltd., a content and e-commerce solution company for the electrical, automation, fluid, and energy industries.