市场调查报告书
商品编码
1617144
到 2030 年直流扭力工具市场预测:按类型、电源、扭力范围、销售管道、最终用户和地区进行的全球分析DC Torque Tool Market Forecasts to 2030 - Global Analysis By Type, Power Source, Torque Range, Sales Channel, End User and By Geography |
根据Stratistics MRC预测,2024年全球直流扭力工具市场规模将达36亿美元,预计2030年将达到50亿美元,预测期内复合年增长率为5.7%。
直流扭力工具是一种专用手动工具,它使用直流 (DC)马达对螺栓和螺丝等紧固件施加精确的扭矩。它通常用于需要精确扭矩控制的工业、汽车和组装应用。该工具允许操作员设定特定的扭力值,确保紧固件始终按照所需规格拧紧。与手动或气动工具相比,直流扭力工具可提供更好的控制、效率和可重复性。
工业自动化程度提高
市场上工业自动化的成长是由对製造过程的精度、效率和一致性的需求所推动的。使用直流扭力工具的自动化系统可提高生产速度并减少人为错误和停机时间,同时确保准确的扭力应用。汽车、航太和电子等行业正在采用这些工具来简化工作、改善品管并满足对高性能、经济高效的解决方案不断增长的需求。
需要使用者培训
随着直流扭力工具复杂性的增加,使用者培训的需求也随之增加,这对公司来说可能是一个挑战。延长培训时间和对专业技能的需求可能会增加营运成本并降低生产力。此外,如果您的员工缺乏培训,您将面临工具使用不当的风险,这可能会导致错误、安全隐患和零件损坏。这些因素也会阻碍直流扭矩工具在某些行业的采用。
采用电动拧紧工具
动力拧紧工具因其高精度、高速度和一致性而迅速获得市场采用。这些工具消除了对体力劳动的需要,增强了对扭力设定的控制,并减少了操作员的疲劳。随着各行业寻求更有效率、更可靠的产品组装解决方案,动力拧紧工具已成为汽车、电子和製造等领域不可或缺的工具,可提高生产力并降低成本。
校准和维护挑战
市场上的校准和维护挑战对工具性能和精度有重大影响。定期校准对于确保准确的扭矩应用至关重要,但它需要专业知识和设备,并且耗时且成本高。此外,维护对于防止磨损非常重要,磨损可能导致停机并增加营运成本。这些因素使某些行业采用直流扭力工具变得复杂。
COVID-19 的爆发严重影响了直流扭力工具市场,导致生产和供应链中断。封锁和劳动力短缺减缓了製造流程,而经济不确定性导致需求波动。然而,在疫情期间,自动化和远端控制的兴起推动了直流扭矩工具在某些领域的采用。随着时间的推移,重建工作增加了各行业对精密工具的需求。
电动直流扭力工具领域预计将在预测期内成为最大的领域
电动直流扭力工具领域预计将在预测期内占据最大的市场占有率。这些工具提供可调节的扭力设置,以确保汽车组装、电子和製造等应用中一致且准确的拧紧。自动化扭力过程可减少工人疲劳并提高生产力。随着工业界越来越寻求自动化,电动直流扭矩工具对于简化操作和加强品管变得至关重要。
预计汽车业在预测期内复合年增长率最高
预计汽车业在预测期内复合年增长率最高。直流扭力工具可确保在紧固引擎、轮胎和车身部件等关键部件时始终施加扭矩,从而提高安全性和品质。向电动车和自动化製造流程的转变将进一步加速这些工具的采用,从而提高汽车生产线的生产力和营运效率。
由于汽车、航太和电子等行业的自动化程度不断提高以及对精密工具的需求增加,预计北美地区在估计和预测期内将占据最大的市场占有率。该地区对製造效率、产品品质和安全性的关注正在推动直流扭力工具的采用。此外,电动车生产和智慧製造技术的兴起进一步提振了市场,使该地区成为全球市场的关键参与者。
预计亚太地区在预测期内将实现最高成长率。由于汽车组装精度的要求和製造流程的复杂性不断增加,特别是随着电动车的兴起,汽车产业已成为直流扭矩工具的主要消费者。此外,数位控制、扭力感测器以及与智慧製造系统整合等技术创新正在增加工具的功能并推动对这些工具的需求。
According to Stratistics MRC, the Global DC Torque Tool Market is accounted for $3.6 billion in 2024 and is expected to reach $5.0 billion by 2030 growing at a CAGR of 5.7% during the forecast period. A DC torque tool is a specialized hand tool that uses direct current (DC) motors to apply precise torque to fasteners such as bolts and screws. It is commonly used in industrial, automotive, and assembly line applications where accurate torque control is essential. The tool allows operators to set a specific torque value, ensuring that fasteners are tightened consistently and within required specifications. DC torque tools provide better control, efficiency, and repeatability compared to manual or pneumatic tools.
Increased industrial automation
The increased industrial automation in the market is driven by the demand for higher precision, efficiency, and consistency in manufacturing processes. Automated systems using DC torque tools enhance production speed while ensuring accurate torque application, reducing human error and operational downtime. Industries such as automotive, aerospace, and electronics are adopting these tools to streamline operations, improve quality control, and meet the growing need for high-performance, cost-effective solutions.
User training requirements
The increasing complexity of DC torque tools can lead to higher user training requirements, which may pose challenges for businesses. Extended training periods and the need for specialized skills can increase operational costs and delay productivity. Additionally, if employees are inadequately trained, there's a risk of improper tool usage, potentially leading to errors, safety hazards, and damage to components. These factors can hinder the adoption of DC torque tools in some industries.
Adoption of electric fastening tools
The adoption of electric fastening tools in the market is rapidly growing due to their ability to deliver high precision, speed, and consistency. These tools eliminate the need for manual effort, offering greater control over torque settings and reducing operator fatigue. As industries demand more efficient and reliable solutions for assembling products, electric fastening tools are becoming essential in sectors like automotive, electronics, and manufacturing, improving productivity and reducing costs.
Calibration and maintenance challenges
Calibration and maintenance challenges in the market can significantly impact tool performance and accuracy. Regular calibration is essential to ensure precise torque application, but it requires specialized knowledge and equipment, which can be time-consuming and costly. Additionally, maintenance is crucial to prevent wear and tear, but it can lead to downtime and increased operational expenses. These factors can complicate the widespread adoption of DC torque tools in some industries.
The COVID-19 pandemic had a significant impact on the DC torque tool market, causing disruptions in production and supply chains. Lockdowns and labor shortages slowed manufacturing processes, while demand fluctuated due to economic uncertainty. However, the rise of automation and remote operations during the pandemic boosted the adoption of DC torque tools in certain sectors. Over time, recovery efforts have driven increased demand for precision tools in various industries.
The electric dc torque tools segment is expected to be the largest during the forecast period
The electric dc torque tools segment is expected to account for the largest market share during the projection period. These tools offer adjustable torque settings, ensuring consistent and accurate fastening in applications like automotive assembly, electronics, and manufacturing. They reduce operator fatigue and improve productivity by automating the torque process. As industries increasingly seek automation, electric DC torque tools are becoming essential for streamlining operations and enhancing quality control.
The automotive segment is expected to have the highest CAGR during the forecast period
The automotive segment is expected to have the highest CAGR during the extrapolated period. DC torque tools ensure consistent torque application during the fastening of critical components, such as engines, tires, and body parts, improving safety and quality. The shift towards electric vehicles and automated manufacturing processes further accelerates the adoption of these tools, enhancing productivity and operational efficiency in automotive production lines.
North America region is estimated to account for the largest market share during the forecast period driven by advancements in automation and increasing demand for precision tools across industries like automotive, aerospace, and electronics. The region's focus on manufacturing efficiency, product quality, and safety is fueling the adoption of DC torque tools. Additionally, the rise of electric vehicle production and smart manufacturing technologies further boosts the market, positioning the region as a key player in the global market.
Asia Pacific is expected to register the highest growth rate over the forecast period. The automotive sector is a major consumer of DC torque tools due to the need for precision in vehicle assembly and the increasing complexity of manufacturing processes, especially with the rise of electric vehicles. Additionally, Innovations such as digital controls, torque sensors, and integration with smart manufacturing systems are enhancing tool functionality, driving demand for these tools.
Key players in the market
Some of the key players in DC Torque Tool market include Atlas Copco AB, Apex Tool Group, LLC, Ingersoll Rand, Stanley Black & Decker, Inc., Robert Bosch GmbH, Makita Corporation, Hilti Corporation, Chicago Pneumatic, Danaher Corporation, Emerson Electric Co., ABB Group, Siemens AG, Towa Corporation, SKF Group and KUKA Robotics.
In October 2024, Bosch Power Tools unveiled over 30 new tools, enhancing its cordless offerings and introducing specialized tools for plumbing, carpentry, and electrical work. This expansion aims to meet the diverse needs of tradesmen and improve efficiency on job sites.
In March 2024, Chicago Pneumatic launched the CP8609 series of eBlueTork battery-operated torque wrenches, ideal for fast and accurate tire changes on large commercial vehicles, including trucks and buses. These tools enhance operator safety, traceability, and productivity in nutrunning operations, building on the success of the CP86 series.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.