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市场调查报告书
商品编码
1716345
2032 年可转位刀片市场预测:按类型、涂层类型、材料、应用、最终用户和地区进行的全球分析Indexable Inserts Market Forecasts to 2032 - Global Analysis By Type (Turning Inserts, Milling Inserts, Drilling Inserts, Grooving Inserts, Threading Inserts and Other Types), Coating Type, Material, Application, End User and By Geography |
根据 Stratistics MRC 的数据,全球可转位刀片市场预计在 2025 年达到 64 亿美元,到 2032 年将达到 107 亿美元,预测期内的复合年增长率为 7.6%。
可转位刀片是用于铣削、车削和钻孔等机械加工操作的可更换切削刀具。这些刀片由碳化物、陶瓷和金属陶瓷等硬质材料製成,旨在装入匹配的刀架中,以提供高效、精确的切割性能。与变钝并需要重新磨锐的传统工具不同,可转位刀片可以旋转或翻转以露出新的切割边缘,从而减少停机时间并提高生产率。其标准化的形状和尺寸使其用途广泛且成本低廉,适用于各种工业应用。可转位刀片在 CNC 加工中很常见,可以提高各种製造过程中的刀具寿命、精度和效率。
根据国际汽车工业组织(OICA)的统计数据,全球汽车产量已超过6,500万辆。
CNC工具工具机的使用增加
数控工具机的使用日益增多,对可转位刀片市场的成长起到了积极推动作用。随着各行各业越来越多地采用 CNC 加工来提高其精度、效率和自动化程度,对可转位刀片等高性能切削刀具的需求正在激增。这些刀片可提高加工精度、减少停机时间并支援经济高效的生产。它与 CNC 系统的兼容性使其成为各种应用的理想选择,从而推动了市场需求和技术创新。这一趋势反映了全球向先进製造技术的转变。
CNC 和工具系统的初始投资较高
CNC 和工具系统所需的高额初始投资是可转位刀片市场成长的主要限制因素。中小型製造商经常面临资金限制,难以购买先进的机器。这限制了市场渗透并减缓了生产效率和技术进步。此外,维护和升级成本进一步抑制了投资,限制了整个可转位刀片产业的扩张。
刀具材料的技术进步
刀具材料的技术进步透过提高性能、耐用性和精度推动了可转位刀片市场的发展。先进涂层、硬质合金复合材料和奈米结构材料等创新显着提高了切削效率和刀具寿命。这些改进减少了停机时间,提高了生产力并降低了製造商的营运成本。随着各行各业追求更高的加工速度和精度,技术先进的可转位刀片的采用正在加速,推动市场成长并支持现代製造业不断变化的需求。
原物料价格波动
原材料价格波动会对可转位刀片市场产生破坏性影响,因为它会增加生产成本并造成价格不确定性。由于硬质合金和高速钢等关键材料的波动,製造商面临维持利润率的挑战。这种波动可能导致最终用户价格上涨、需求减少和供应链中断。不一致的成本阻碍了对创新和长期规划的投资,最终影响市场成长和竞争力。
COVID-19的影响
COVID-19 疫情扰乱了製造流程和全球供应链,严重影响了可转位刀片市场。工厂停工、劳动力短缺和旅行限制严重影响了生产和分销。然而,随着对自动化和製造精度的需求增加,产业恢復运营,市场逐渐復苏。后疫情时代也凸显了韧性供应链和技术进步的必要性。
预测期内铣削晶片领域预计将实现最大幅度成长
由于加工效率的提高、停机时间的减少以及製造过程中表面光洁度的改善,预计铣削刀片部分将在预测期内占据最大的市场占有率。无需拆除整个工具即可更换工具,从而降低了营运成本并提高了生产力。随着汽车、航太和产业部门的需求不断增长,铣削刀片无论材料或应用如何,都具有多种用途。尖端几何和涂层技术的创新进一步提高了性能,使该领域成为市场扩张的关键贡献者。
预计陶瓷产业在预测期内的复合年增长率最高。
在预测期内,陶瓷产业预计将因其出色的硬度、耐热性和耐磨性能而呈现最高的成长率。这些特性使陶瓷刀片成为高速加工和要求苛刻的金属切削应用的理想选择,尤其是在航太和汽车行业。陶瓷刀片能够在高温下保持性能,从而提高生产率和刀具寿命,减少停机时间和营运成本。随着製造商寻求更高效、更耐用的解决方案,陶瓷晶片的采用率正在增加,推动了市场扩张和技术进步。
在预测期内,亚太地区预计将占据最大的市场占有率,这得益于该地区强大的製造业、技术进步以及对精密加工的需求不断增长。这些刀片可提高效率和刀具寿命,有助于降低成本并提高生产率。需求受到汽车、航太和重型机械等行业推动,预计市场将继续扩大。先进材料和创新的采用进一步加速了该地区製造能力的发展。
由于机械加工技术的进步以及汽车、航太和製造等行业需求的不断增长,预计北美在预测期内的复合年增长率最高。只需更换磨损的刀头而不是更换整个切削刀具,就可以提高成本效益并提高生产率。此外,刀片涂层和材料的创新有助于提高性能、精度和刀具寿命。随着产业追求更高的效率和成本节约,北美可转位刀片市场预计将持续成长。
According to Stratistics MRC, the Global Indexable Inserts Market is accounted for $6.4 billion in 2025 and is expected to reach $10.7 billion by 2032 growing at a CAGR of 7.6% during the forecast period. Indexable inserts are replaceable cutting tools used in machining operations such as milling, turning, and drilling. Made from hard materials like carbide, ceramic, or cermet, these inserts are designed to fit into a compatible toolholder and provide efficient, precise cutting performance. Unlike traditional tools that require regrinding when dull, indexable inserts can be rotated or flipped to expose a fresh cutting edge, reducing downtime and improving productivity. Their standardized shapes and sizes make them versatile and cost-effective for various industrial applications. Common in CNC machining, indexable inserts enhance tool life, accuracy, and efficiency across a wide range of manufacturing processes.
According to the International Organization of Motor Vehicle Manufacturers (OICA), global automobile production cross 65 million units.
Rise in CNC Machine Tool Usage
The rise in CNC machine tool usage is positively driving growth in the indexable inserts market. As industries increasingly adopt CNC machining for its precision, efficiency, and automation capabilities, the demand for high-performance cutting tools like indexable inserts surges. These inserts enhance machining accuracy, reduce downtime, and support cost-effective production. Their compatibility with CNC systems makes them ideal for various applications, boosting market demand and innovation. This trend reflects a growing shift toward advanced manufacturing technologies worldwide.
High Initial Investment in CNC and Tooling Systems
The high initial investment required for CNC and tooling systems significantly hinders the growth of the indexable inserts market. Small and medium-sized manufacturers often face financial constraints, making it difficult for them to adopt advanced machinery. This limits market penetration, slowing down production efficiency and technological advancement. Additionally, the cost of maintenance and upgrades further discourages investments, restricting the overall expansion of the indexable inserts industry.
Technological Advancements in Tooling Materials
Technological advancements in tooling materials are absolutely driving the indexable inserts market by enhancing performance, durability, and precision. Innovations such as advanced coatings, carbide composites, and nano-structured materials have significantly increased cutting efficiency and tool life. These improvements reduce downtime, boost productivity, and lower operational costs for manufacturers. As industries demand higher machining speeds and accuracy, the adoption of technologically advanced indexable inserts is accelerating, fostering market growth and supporting the evolving needs of modern manufacturing sectors.
Fluctuating Raw Material Prices
Fluctuating raw material prices destructively impact the indexable inserts market by increasing production costs and creating pricing uncertainty. Manufacturers face challenges in maintaining profit margins due to the volatility of key materials like carbide and high-speed steel. This instability can lead to higher prices for end-users, reduced demand, and supply chain disruptions. Inconsistent costs hinder investment in innovation and long-term planning, ultimately affecting market growth and competitiveness.
Covid-19 Impact
The COVID-19 pandemic significantly impacted the indexable inserts market, disrupting manufacturing processes and global supply chains. With factory shutdowns, labor shortages, and restrictions on movement, production and distribution were severely affected. However, the market saw a gradual recovery as industries resumed operations, driven by increased demand for automation and manufacturing precision. The post-pandemic era also emphasized the need for resilient supply chains and technological advancements in the market.
The milling inserts segment is expected to be the largest during the forecast period
The milling inserts segment is expected to account for the largest market share during the forecast period, due to machining efficiency, reducing downtime, and improving surface finish in manufacturing processes. Their ability to be replaced without removing the entire tool lowers operational costs and increases productivity. With rising demand from automotive, aerospace, and industrial sectors, milling inserts offer versatility across materials and applications. Innovations in insert geometry and coating technology further boost performance, positioning the segment as a key contributor to market expansion.
The ceramic segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the ceramic segment is predicted to witness the highest growth rate, due to its exceptional hardness, heat resistance, and wear performance. These properties make ceramic inserts ideal for high-speed machining and demanding metal-cutting applications, especially in aerospace and automotive industries. Their ability to maintain performance at elevated temperatures enhances productivity and tool life, reducing downtime and operational costs. As manufacturers seek more efficient and durable solutions, the rising adoption of ceramic inserts is significantly boosting market expansion and technological advancement.
During the forecast period, the Asia Pacific region is expected to hold the largest market share due to region's robust manufacturing sector, technological advancements, and increasing demand for precision machining. These inserts enhance operational efficiency and tool longevity, contributing to cost savings and productivity improvements. With industries such as automotive, aerospace, and heavy machinery driving the demand, the market is poised for continued expansion. The adoption of advanced materials and innovations further accelerates the development of the region's manufacturing capabilities.
Over the forecast period, the North America region is anticipated to exhibit the highest CAGR, owing to advancements in machining technologies and increased demand from industries like automotive, aerospace, and manufacturing. The ability to replace worn-out inserts rather than the entire cutting tool enhances cost-efficiency and productivity. Moreover, innovations in insert coatings and materials contribute to improved performance, precision, and tool life. As industries seek higher efficiency and cost reduction, the market for indexable inserts in North America is poised for sustained expansion.
Key players in the market
Some of the key players profiled in the Indexable Inserts Market include Sandvik AB, Kennametal Inc., Mitsubishi Materials Corporation, ISCAR Ltd., Walter AG, Kyocera Corporation, Sumitomo Electric Industries, Ltd., Seco Tools AB, Ceratizit S.A., Tungaloy Corporation, TaeguTec Ltd., Zhuzhou Cemented Carbide Group Co., Ltd., Korloy Inc., Ingersoll Cutting Tools, Dorian Tool International, Allied Machine & Engineering Corp., Carmex Precision Tools Ltd., Beijing Worldia Diamond Tools Co., Ltd. and CeramTec GmbH.
In September 2024, Mitsubishi Corporation and ExxonMobil have entered into a Project Framework Agreement to advance what is anticipated to be the world's largest low-carbon hydrogen project. This initiative involves ExxonMobil's facility in Baytown, Texas, which aims to produce nearly carbon-free hydrogen by removing approximately 98% of CO2 emissions, along with low-carbon ammonia.
In May 2024, Masan High-Tech Materials (MHT) and Mitsubishi Materials Corporation (MMC Group) announced a framework agreement outlining strategic business developments. Under this agreement, MMC Group intends to acquire 100% of H.C. Starck Holding (HCS) from MHT.
In May 2024, Mitsubishi Electric Corporation and Musashi Energy Solutions Co., Ltd. have entered into a partnership and co-development agreement to create innovative energy storage solutions for the railway industry. The collaboration, aims to advance carbon neutrality in global rail transportation.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.