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市场调查报告书
商品编码
1744547
2032 年组装自动化市场预测:按产品类型、技术、公司规模、最终用户和地区进行的全球分析Assembly Automation Market Forecasts to 2032 - Global Analysis By Product Type, Technology, Enterprise Size, End User and By Geography |
根据 Stratistics MRC 的预测,全球组装自动化市场规模预计在 2025 年达到 366.6 亿美元,到 2032 年将达到 765.9 亿美元,预测期内的复合年增长率为 11.1%。
组装自动化是透过使用自动化机器和系统执行诸如组装零件或产品等任务来减少人工干预的过程。这些系统广泛应用于精度、速度和可重复性至关重要的领域,例如消费品、电子产品、汽车和医疗设备。透过结合机器人、输送机、感测器和可程式逻辑控制器 (PLC) 等技术,组装自动化可以提高生产效率、改善产品品质并降低人事费用。此外,随着製造流程的变化,对灵活智慧的自动化解决方案的需求也日益增长,使製造商能够快速回应消费者需求和产品设计的变化。
印度工业联合会 (CII) 表示,印度製造商认识到技术应用对盈利和竞争力至关重要。然而,目前大多数製造商用于此类投资的预算不到 10%。根据 CII 的製造业竞争力调查,预计未来两年这一比例将上升至 11-15%,尤其是在物联网 (IoT)、机器人和巨量资料等领域。
对一致性和大批量生产的需求日益增加
国际市场对产量和交货时间的要求越来越高,这迫使製造商在不牺牲品质的前提下提高产量。组装自动化能够实现一致、连续的作业,显着缩短週期时间并减少人为错误。此外,自动化系统每天可以组装数千个零件,且几乎不会出现任何偏差,例如在电子和汽车製造行业,从而确保大批量产品的一致性。
实施成本及初始投资成本高
儘管自动化可以带来长期营运成本的节省,但购买机器人系统、感测器、控制器和整合服务所需的初始投资可能很高。这不仅包括设备成本,还包括系统设计、安装、员工培训和基础设施升级的成本。此外,这些高昂的前期成本可能会对中小企业 (SME) 造成重大阻碍,尤其是在投资报酬率 (ROI) 不明显或难以衡量的情况下。
电池和电动车(EV)製造业的成长
电动汽车产业的爆炸性成长为组装自动化带来了巨大的机会。由于电池、电力电子装置和轻质材料的组装复杂,电动车的製造对精度和安全性要求极高。相较于人工操作,这类重复且精细的任务较适合自动化系统。此外,为了满足产量和品质需求,电动车电池超级工厂的全球扩张也推动了对机器人和自动化解决方案的投资。
技术快速淘汰
快速的技术变革正在对组装自动化市场产生重大影响。新型控制系统、人工智慧演算法和机器人平台的开发正在如火如荼地进行中。投资自动化设备的公司面临着系统在几年后过时的风险,需要投入更多资金进行维修和更换。此外,由于未来的相容性和效能寿命尚不可知,这种威胁阻碍了一些公司(尤其是小型製造商)全面实施自动化。
新冠疫情对组装自动化市场产生了许多影响。全球封锁、供应链中断以及劳动力短缺最初推迟了自动化计划,并阻碍了新系统的采用,尤其是在航太和汽车等行业。然而,这场危机加速了对稳健、非接触式和高效製造技术的需求,促使许多公司重新思考对人工的依赖。因此,自动化技术在持续生产至关重要的产业(例如家用电器、製药和医疗设备)的应用得到了扩展。
预计工业机器人领域将成为预测期内最大的领域。
预计工业机器人领域将在预测期内占据最大的市场占有率。这些机器人凭藉其卓越的精度、速度以及能够连续运动而不疲劳的能力,已成为现代製造流程中不可或缺的一部分。工业机器人广泛应用于消费品、电子和汽车等各行各业。它们能够优化复杂的组装流程,减少人为错误,并提高整体生产力。此外,对自适应製造系统日益增长的需求以及机器人技术与人工智慧/物联网的结合,进一步增强了它们的能力。
预计人工智慧 (AI) 产业在预测期内将以最高复合年增长率成长
预计人工智慧 (AI) 领域将在预测期内实现最高成长率。人工智慧正在透过实现自适应过程控制、预测性维护和即时决策来彻底改变传统的组装。借助机器学习演算法和数据主导的洞察,人工智慧系统可以改善工作流程、减少停机时间并提高生产力。结合机器人技术和视觉系统,人工智慧系统可以动态地回应不断变化的材料和条件,并提供精确的品管。
预计亚太地区将在预测期内占据最大的市场占有率,这主要得益于印度、韩国、日本和中国等国家强大的製造业。强大的工业基础、低廉的劳动力以及对工厂自动化技术的大量投资,都促进了该地区的繁荣发展。中国在消费品、电子和汽车产业的自动化系统和工业机器人应用方面处于世界领先地位。此外,由于智慧工厂的快速崛起以及人工智慧和物联网在製造过程中的应用,亚太地区的组装自动化市场正在迅速扩张。
在预测期内,北美预计将呈现最高的复合年增长率,这得益于其对智慧製造的大力推动和新技术的快速发展。该地区拥有领先的自动化公司和创新中心,它们正越来越多地将机器人、人工智慧和物联网融入生产系统。产业采用自动化组装组装方案的动力源于人事费用上升、製造业回流以及对高品质和客製化产品的需求。此外,政府对技术纯熟劳工和先进製造业的支持也进一步提升了北美的成长潜力。
According to Stratistics MRC, the Global Assembly Automation Market is accounted for $36.66 billion in 2025 and is expected to reach $76.59 billion by 2032 growing at a CAGR of 11.1% during the forecast period. Assembly automation is the process of reducing the need for human intervention by using automated machinery and systems to carry out tasks related to assembling parts or products. These systems are widely used in sectors where accuracy, speed, and repeatability are crucial, including consumer goods, electronics, automotive, and medical devices. Assembly automation increases production efficiency, improves product quality, and lowers labor costs by combining technologies like robotics, conveyors, sensors, and programmable logic controllers (PLCs). Moreover, flexible and intelligent automation solutions are becoming more and more necessary as manufacturing processes change, allowing manufacturers to quickly adjust to shifting consumer demands and product designs.
According to the Confederation of Indian Industry (CII), manufacturers in India recognize technology adoption as crucial for profitability and competitiveness. However, most currently allocate less than 10% of their budgets to such investments. The CII's Manufacturing Competitiveness Study indicates that this allocation is expected to rise to 11-15% over the next two years, particularly in areas like the Internet of Things (IoT), robotics, and Big Data.
Growing need for consistency and mass production
Manufacturers are under pressure to increase production without sacrificing quality because international markets are requesting larger volumes and faster delivery. By enabling consistent and continuous operations, assembly automation drastically lowers cycle times and human error. Additionally, automated systems, for instance, can assemble thousands of components every day with little variation in the electronics and automotive manufacturing industries, guaranteeing consistency across large product batches.
High implementation and initial investment costs
The initial investment needed to buy robotic systems, sensors, controllers, and integration services can be high, even though automation can result in long-term operational savings. This covers not only the cost of the equipment but also the costs of the system design, installation, staff training, and infrastructure upgrades. Furthermore, these high initial costs can be a major turnoff for small and medium-sized businesses (SMEs), especially if the ROI is not immediately apparent or easily measured.
Growth in battery and electric vehicle (EV) manufacturing
The electric vehicle industry's explosive growth offers assembly automation a significant opportunity. The production of EVs requires a high level of precision and safety due to the intricate assembly of batteries, power electronics, and lightweight materials. These repetitive and delicate tasks are better handled by automation systems than by human labor. Additionally, in order to meet demands for both volume and quality, investments in robotic and automated solutions are being driven by the global expansion of EV battery gigafactories.
Quick obsolescence of technology
Rapid technological innovation has a big impact on the assembly automation market. The development of new control systems, AI algorithms, and robotic platforms is ongoing. Businesses that spend money on automation equipment run the risk of their systems becoming antiquated in a few years, necessitating further funding for repair or replacement. Moreover, some businesses are deterred from committing to full-scale automation by this threat because they are unsure of future compatibility and performance longevity, particularly smaller manufacturers.
The COVID-19 pandemic affected the assembly automation market in a variety of ways. Global lockdowns, supply chain interruptions, and labour shortages initially caused automation projects to be delayed and new system deployment to be impeded, especially in sectors like aerospace and automotive. The crisis did, however, also hasten the demand for robust, touch less, and effective manufacturing techniques, leading many businesses to reconsider their reliance on heavy lifting. This resulted in a greater use of automation technologies in industries where continuous production was essential, like consumer electronics, pharmaceuticals, and medical devices.
The industrial robots segment is expected to be the largest during the forecast period
The industrial robots segment is expected to account for the largest market share during the forecast period. These robots are essential to contemporary manufacturing processes because of their great accuracy, speed, and capacity for continuous, fatigue-free operation. Industrial robots are widely used in a variety of industries, including consumer goods, electronics, and automotive. They optimize complicated assembly processes, lower human error, and boost overall productivity. Moreover, the growing need for adaptable manufacturing systems and the combination of robotics and AI/IoT have further improved their capabilities.
The artificial intelligence (AI) segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the artificial intelligence (AI) segment is predicted to witness the highest growth rate. AI is revolutionizing conventional assembly lines by making adaptive process control, predictive maintenance, and real-time decision-making possible. Machine learning algorithms and data-driven insights enable AI-powered systems to improve workflows, decrease downtime, and increase productivity. Its incorporation with robotics and vision systems enables dynamic response to changes in materials or conditions and accurate quality control.
During the forecast period, the Asia Pacific region is expected to hold the largest market share, driven mostly by strong manufacturing in nations like India, South Korea, Japan, and China. A robust industrial base, reasonably priced labor, and large investments in factory automation technologies all contribute to the region's prosperity. China leads the world in the use of automated systems and industrial robots in the consumer goods, electronics, and automotive industries. Additionally, Asia-Pacific's assembly automation market is expanding at a faster rate due to the quick rise of smart factories and the incorporation of AI and IoT into manufacturing processes.
Over the forecast period, the North America region is anticipated to exhibit the highest CAGR, driven by the strong push for smart manufacturing and the quick development of new technologies. Leading automation firms and innovation hubs advancing the incorporation of robotics, AI, and IoT into production systems are based in the region. Industry adoption of automated assembly solutions is being driven by rising labor costs, a focus on reshoring manufacturing, and the desire for high-quality, customized products. Furthermore, North America's potential for growth is further enhanced by government support for skilled labor and advanced manufacturing.
Key players in the market
Some of the key players in Assembly Automation Market include Epson, Rockwell Automation, Inc., Yaskawa Electric Corporation, Schneider Electric SE, ABB Ltd, Siemens, Durr Group, Yokogawa Electric, Omron Corporation, Fanuc Corporation, Emerson, Mitsubishi Electric Corporation, Kuka AG, Staubli International and Kawasaki Heavy Industries Ltd.
In May 2025, Rockwell Automation, Inc. has announced the successful execution of a $500 million senior unsecured 364-day term loan credit agreement. This strategic financial arrangement, involves several prominent financial institutions, including Bank of America, N.A. as the Administrative Agent, U.S. Bank National Association as the Syndication Agent, and The Toronto-Dominion Bank, New York Branch and Wells Fargo Bank, National Association as Documentation Agents.
In March 2025, Yaskawa Electric Corporation and Astellas Pharma Inc signed a definitive agreement to establish a joint venture for the development of a cell therapy product manufacturing platform utilizing the dual-arm robot "Maholo." In addition, the joint venture will offer platform access to startups and academic institutions, fostering collaboration and innovation in the field of cell therapy.
In September 2024, Epson is set to acquire digital front-end developer Fiery in a mega deal worth around USD 591-million. The acquisition is expected to close within 2024, subject to necessary regulatory approvals and other customary closing conditions. The transaction has been valued at approximately USD 591-m. After the acquisition, Fiery will become part of the Epson group, but retain its current name and organisational structure, and continue to operate from its existing offices.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.