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市场调查报告书
商品编码
1755922
2032 年模组化自动化市场预测:按类型、组件、自动化程度、公司规模、应用、最终用户和地区进行的全球分析Modular Automation Market Forecasts to 2032 - Global Analysis By Type (Distributed Control Systems and Module Type Packages ), Component, Level of Automation, Enterprise Size, Application, End User and By Geography |
根据 Stratistics MRC 的预测,全球模组化自动化市场规模预计在 2025 年达到 52 亿美元,到 2032 年将达到 92 亿美元,预测期内的复合年增长率为 8.6%。
模组化自动化是一种灵活的工业自动化方法,它使用标准化、可互换的模组来控制和管理系统内的各个流程或单元。每个模组独立运行,并且可以轻鬆整合或重新配置,从而实现更快的部署、更少的停机时间和扩充性。这种方法提高了可自订性,提升了营运效率,简化了维护,非常适合需要敏捷、适应性强的製造解决方案的行业。
根据国际机器人联合会(IFR)的预测,到2023年底,全球将有约428万台工业机器人投入运作。
采用工业 4.0 技术
工业 4.0 技术的采用正在推动模组化自动化市场的发展。製造商日益寻求互联互通、数据驱动的系统,从而提高营运的灵活性和效率。工业 4.0 整合了物联网、人工智慧和先进机器人等数位技术,实现了即时数据交换和预测性维护。这些进步使其能够快速适应不断变化的生产需求,提高品质保证,并符合监管标准。此外,模组化自动化与智慧製造趋势的契合确保其始终处于创新前沿。
整合前期投资高
购买、配置和部署模组化系统的前期成本可能相当高昂,尤其对于中小型企业而言。此外,将新的自动化模组与现有的传统基础设施协同工作通常需要专业知识,这会增加员工培训和系统客製化方面的额外成本。此外,整合的复杂性可能会导致营运延迟,儘管模组化自动化能够带来长期的效率提升,但一些企业仍不愿采用。
模组化封装(MTP)技术进步
MTP 使企业能够客製化自动化解决方案以满足特定的营运需求,从而增强灵活性和扩充性。此外,这些改进有助于软硬体模组的无缝整合和升级,从而加快新产品和服务的上市时间。随着工业企业越来越重视敏捷性和成本效益,MTP 的演进支援精简营运、快速客製化和更快回应市场需求,加速其应用。
网路安全漏洞
网路安全漏洞对模组化自动化市场构成了重大威胁,因为连网设备与数位技术的整合使系统面临潜在的网路攻击。工业 4.0 和物联网自动化固有的互联性增强,增加了未授权存取、资料外洩和营运中断的风险。此外,随着自动化网路的扩展,保护所有元件的复杂性也随之增加,因此需要强大的网路安全通讯协定和持续监控。
新冠疫情对模组化自动化市场产生了多方面的影响。一方面,在劳动力短缺和保持社交距离的背景下,企业寻求最大限度地减少人际接触并维持生产,自动化需求激增。这加速了自动化解决方案的采用,以确保业务永续营运连续性。另一方面,疫情扰乱了全球供应链,导致设备采购和计划交付延迟,经济不确定性导致新自动化计划的资本投资减少。整体而言,疫情凸显了自动化对于业务韧性的重要性。
预计全自动系统部分将成为预测期内最大的部分。
全自动系统领域预计将在预测期内占据最大的市场占有率,这得益于其先进的功能,能够简化操作、最大限度地减少人工干预并提供一致的产出品质。此外,越来越多的行业正在采用全自动系统来提高生产力、降低人事费用并增强安全性。这些系统可以与物联网和人工智慧等其他数位技术无缝集成,从而进一步扩展其价值提案。
预计软体产业在预测期内将实现最高的复合年增长率。
预计软体领域将在预测期内实现最高成长率,这得益于对智慧过程控制、即时数据分析以及与企业系统无缝整合的需求日益增长。此外,自动化软体的进步实现了预测性维护、远端监控和自适应流程最佳化,这些对于最大限度地延长设备运作和提高营运灵活性至关重要。随着製造商优先考虑数位转型,他们正在加快对强大且扩充性的软体平台的投资,预计将推动该领域的快速扩张。
预计亚太地区将在预测期内占据最大的市场占有率。这得益于中国、日本和印度等国快速的工业化进程、不断扩张的製造地以及政府大力支持自动化的倡议。此外,该地区蓬勃发展的电子、汽车和消费品产业也推动了对灵活且可扩展的自动化解决方案的需求。此外,人事费用的上升和对业务效率提升的需求也促使企业投资模组化自动化,巩固了亚太地区的领先地位。
预计亚太地区在预测期内将呈现最高的复合年增长率,这得益于自动化应用的不断增长、技术进步以及政府推动智慧製造的政策。该地区充满活力的行业格局、日益增长的客製化生产需求以及对基础设施现代化的大量投资,正在加速模组化自动化系统的采用。随着亚太地区的企业不断追求更高的效率并积极参与竞争,该地区将以最快的速度采用先进自动化技术,引领全球市场的扩张。
According to Stratistics MRC, the Global Modular Automation Market is accounted for $5.2 billion in 2025 and is expected to reach $9.2 billion by 2032 growing at a CAGR of 8.6% during the forecast period. Modular automation is a flexible approach to industrial automation that uses standardized, interchangeable modules to control and manage individual processes or units within a system. Each module can operate independently and be easily integrated or reconfigured, enabling faster deployment, reduced downtime, and easier scalability. This approach supports greater customization, enhances operational efficiency, and simplifies maintenance, making it ideal for industries requiring agile and adaptive manufacturing solutions.
According to the International Federation of Robotics (IFR), there were approximately 4.28 million industrial robots in operation worldwide by the end of 2023
Adoption of industry 4.0 technologies
The adoption of Industry 4.0 technologies is propelling the modular automation market, as manufacturers increasingly seek interconnected, data-driven systems that enhance operational flexibility and efficiency. Industry 4.0 integrates digital technologies such as IoT, artificial intelligence, and advanced robotics, enabling real-time data exchange and predictive maintenance. These advancements allow for rapid adaptation to changing production requirements, improved quality assurance, and compliance with regulatory standards. Furthermore, the alignment with smart manufacturing trends ensures that modular automation remains at the forefront of innovation.
High initial investment for integration
The upfront costs associated with purchasing, configuring, and implementing modular systems can be substantial, particularly for small and medium-sized enterprises. Additionally, aligning new automation modules with existing legacy infrastructure often requires specialized expertise, leading to further expenses in employee training and system customization. Moreover, the complexity of integration may result in operational delays, making some organizations hesitant to adopt modular automation despite its long-term efficiency benefits.
Technological advancements in module type packages (MTP)
MTPs enable enhanced flexibility and scalability by allowing businesses to tailor automation solutions to specific operational needs. Moreover, these advancements facilitate the seamless integration and upgrading of both hardware and software modules, accelerating time-to-market for new products and services. As industries increasingly prioritize agility and cost-effectiveness, the evolution of MTPs supports streamlined operations, rapid customization, and the ability to respond swiftly to market demands, thereby driving widespread adoption.
Cybersecurity vulnerabilities
Cybersecurity vulnerabilities pose a critical threat to the modular automation market as the integration of connected devices and digital technologies exposes systems to potential cyberattacks. The increased connectivity inherent in Industry 4.0 and IoT-enabled automation heightens the risk of unauthorized access, data breaches, and operational disruptions. Additionally, as automation networks expand, the complexity of securing every component grows, necessitating robust cybersecurity protocols and continuous monitoring.
The Covid-19 pandemic had a mixed impact on the modular automation market. On one hand, demand for automation surged as companies sought to minimize human contact and maintain production amid labor shortages and social distancing mandates. This accelerated the adoption of automated solutions to ensure business continuity. On the other hand, the pandemic disrupted global supply chains, causing delays in equipment procurement and project implementation, while economic uncertainties led to reduced capital investments in new automation projects. Overall, the pandemic highlighted the importance of automation for operational resilience.
The fully automatic systems segment is expected to be the largest during the forecast period
The fully automatic systems segment is expected to account for the largest market share during the forecast period due to their advanced capabilities in streamlining operations, minimizing human intervention, and delivering consistent output quality. Furthermore, industries are increasingly adopting fully automatic systems to boost productivity, reduce labor costs, and enhance safety. The ability of these systems to integrate seamlessly with other digital technologies, such as IoT and AI, further amplifies their value proposition.
The software segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the software segment is predicted to witness the highest growth rate, driven by the rising need for intelligent process control, real-time data analytics, and seamless integration with enterprise systems. Additionally, advancements in automation software enable predictive maintenance, remote monitoring, and adaptive process optimization, which are critical for maximizing equipment uptime and operational flexibility. As manufacturers increasingly prioritize digital transformation, investment in robust and scalable software platforms is expected to accelerate, fueling the segment's rapid expansion.
During the forecast period, the Asia Pacific region is expected to hold the largest market share, fueled by rapid industrialization, expanding manufacturing bases, and strong government initiatives supporting automation across countries such as China, Japan, and India. Moreover, the region's robust electronics, automotive, and consumer goods sectors are driving demand for flexible and scalable automation solutions. Additionally, rising labor costs and the need for enhanced operational efficiency are prompting businesses to invest in modular automation, solidifying Asia Pacific's leadership.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR, supported by increasing automation adoption, technological advancements, and government policies promoting smart manufacturing. The region's dynamic industrial landscape, growing demand for customized production, and significant investments in infrastructure modernization are accelerating the deployment of modular automation systems. As companies in Asia Pacific strive for greater efficiency and competitiveness, the region is set to lead global market expansion with the fastest adoption of advanced automation technologies.
Key players in the market
Some of the key players in Modular Automation Market include Siemens AG, ABB Ltd., Rockwell Automation, Inc., Schneider Electric SE, Mitsubishi Electric Corporation, Honeywell International Inc., Emerson Electric Co., Bosch Rexroth AG, FANUC Corporation, Yokogawa Electric Corporation, Omron Corporation, Delta Electronics, Inc., Beckhoff Automation GmbH & Co. KG, Mitsubishi Heavy Industries, Ltd., National Instruments Corporation, Bosch Automation Technology, Keyence Corporation, and Pilz GmbH & Co. KG.
In May 2025, ABB and Red Hat announced an extended collaboration to develop automation systems for the future of industrial IT, enabling more secure and modular deployment of control applications for process industries. The collaboration builds on ABB's automation leadership and Red Hat's industry-leading enterprise open source platforms, combining industrial innovation and digital capabilities - including data analytics and artificial intelligence - to help pave the way towards autonomous operations.
In April 2025, Rockwell Automation, the world's largest company dedicated to industrial automation and digital transformation, and Amazon Web Services, Inc. (AWS), today announced they are working together to help streamline and accelerate the digital transformation of the manufacturing industry. By combining Rockwell's operational technology (OT) with AWS's advanced cloud services and global infrastructure, manufacturers will be equipped with scalable, secure, and flexible cloud solutions that help optimize asset performance, increase operational visibility, and deliver actionable insights from raw data.
In March 2025, Siemens announced that it has completed the acquisition of Altair Engineering Inc., a leading provider of software in the industrial simulation and analysis market, for an enterprise value of approximately USD 10 billion. With this acquisition, Siemens extends its leadership in simulation and industrial artificial intelligence (AI) by adding new capabilities in mechanical and electromagnetic simulation, high-performance computing (HPC), data science and AI.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.