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市场调查报告书
商品编码
1766030
2032 年石油和气体纯化维护服务市场预测:按合约类型、服务类型、交付模式、技术、应用、最终用户和地区进行的全球分析Oil & Gas Refinery Maintenance Service Market Forecasts to 2032 - Global Analysis By Contract Type, Service Type, Delivery Model, Technology, Application, End User and By Geography |
根据 Stratistics MRC 的数据,全球石油和气体纯化维护服务市场预计在 2025 年达到 40.4 亿美元,到 2032 年将达到 60.4 亿美元,预测期内的复合年增长率为 5.93%。
石油和气体纯化维护服务对于确保精製安全、有效率和持续运作至关重要。清洁、紧急维修、腐蚀监测、设备大修和例行检查只是众多服务的一小部分。为了实现生产目标并遵守严格的安全和环境法规,炼油厂依靠维护服务来最大限度地减少非计划性停机时间,并延长热交换器、泵浦、压缩机和管道等关键资产的运作。随着现代炼油厂日益复杂,维修服务供应商越来越多地利用物联网感测器、预测分析和远端监控系统等数位技术来优化维护计划并降低营运风险。
通讯,2025年5月中国原油加工量较上年同期下降1.8%,为2024年8月以来的最低水平,精製炼厂平均运转率降至72.87%。
设施和基础设施劣化
目前运作中的许多气体纯化建于几十年前,这意味着其中许多设备已接近或超过其原始设计寿命。这使得它们容易出现洩漏、效率低下和机械故障。压力容器、热交换器和管道系统等老化零件需要定期检查、维修和更换。因此,维护服务不仅对于恢復功能至关重要,而且对于更新老化系统以满足最新的效能和安全标准也至关重要。
昂贵的周转和维护服务
维护工作(尤其是常规检修)的高成本是最大的障碍之一。此类维护通常需要全部或部分关闭设施,从而导致生产和收入损失。对于大型炼油厂而言,这些期间的人事费用可能高达数亿美元。此外,交货时间延误的财务影响会被放大。小型炼油厂的利润率较低,可能导致必要的维护工作被推迟,从而减少短期服务需求,同时增加长期风险。
新兴国家精製能力的成长
巴西、奈及利亚、中国、越南和印度等国家的快速工业化和都市化正在推动能源需求和燃料消耗的不断增长。这些国家正大力投资扩大现有炼油厂并新建炼油厂,以满足国内能源需求并减少对进口燃料的依赖。此外,除了精製基础设施外,对专业维护服务的长期需求也日益增长。在这些市场中建立早期合作伙伴关係并占据一席之地的服务供应商可以从多年的检查、维修和优化工作合约中获益。
灾害及安全义务的营运风险高
处理易燃物、压力容器、密闭空间和有毒气体只是炼油厂维护中固有危险任务的一部分。维修期间违反安全规程可能导致火灾、爆炸和化学品外洩等严重事故。此类事故不仅可能导致营运中断,还可能使维护供应商面临法律诉讼、监管审查和声誉损害。此外,炼油厂安全要求的提高将加剧市场竞争,将竞争限制在拥有可靠安全记录和认证的供应商身上。
新冠疫情 (COVID-19) 疫情导致供应链中断、营运停工和人员限制,对气体纯化维护服务市场造成了重大衝击。石油需求和价格下跌迫使许多炼油厂推迟或取消计画中的维护和检修活动,以节省成本。这反过来又导致维护工作积压,设备使用时间延长导致安全隐患增加,服务供应商的收入来源减少。由于出行限制以及出于健康预防措施,现场合格人员数量有限,关键维护计划也因此推迟。
预计长期服务协议 (LTSA) 部分将成为预测期内最大的部分。
预计长期服务协议 (LTSA) 领域将在预测期内占据最大的市场占有率。这些合约通常为期数年,为炼油厂提供更高的营运和财务稳定性,并保证设备可用性和生命週期性能。透过与原始设备OEM)和专业服务供应商合作,炼油厂可以整合先进技术和现场工程支持,最大限度地减少计划外停机,并确保成本可预测。此外,随着炼油厂转向风险分担和履约保证,LTSA 现已成为最常见的承包模式,超越了短期合约、基本契约和基于工时和数量合约。
预计预测期内中型炼油厂部门的复合年增长率最高。
预计中型炼油厂领域将在预测期内实现最高成长率。这些设施平均每日处理原油10万至20万桶,由于规模庞大且营运复杂,需要更频繁、更多样化的维护,加速服务需求的扩张。透过模组化升级、数位化维修和客製化维护计划,该领域为维护服务提供者提供了产能与灵活性之间的最佳平衡。为了确保区域供应,新兴市场正在投资中型设施,为维护服务市场创造了成长机会。
在预测期内,北美地区预计将占据最大的市场占有率,这得益于其庞大的老化炼油厂网络、严格的安全和环境法规以及高维护强度。全球最大的精製产能仅在美国运营,其定期的检修、升级和检查週期确保了对维护服务的稳定需求。数位双胞胎、自动化和预测性维护等先进技术的采用进一步提高了服务需求。北美继续保持市场领先地位,这得益于其拥有熟练的劳动力、严格的法律规范以及对精製基础设施的稳定投资,为所有合约类型的服务供应商提供了长期前景。
预计亚太地区将在预测期内实现最高的复合年增长率。这得归功于中国、印度和东南亚等国家在扩大精製产能方面投入巨资,以及快速的工业化进程和不断增长的能源需求。该地区许多炼油厂要么是新建的,要么正在进行重大升级,以满足更清洁的燃料标准和更高的产量目标,这带来了对专业维护服务的巨大需求。此外,由于环境法规日益严格、区域安全合规性要求不断提高以及对业务效率的日益重视等因素,亚太地区预计将见证数位化维护解决方案的最高成长率。
According to Stratistics MRC, the Global Oil & Gas Refinery Maintenance Service Market is accounted for $4.04 billion in 2025 and is expected to reach $6.04 billion by 2032 growing at a CAGR of 5.93% during the forecast period. Oil & gas refinery maintenance services are critical to ensuring the safe, efficient, and continuous operation of refining facilities. Cleaning, emergency repairs, corrosion monitoring, equipment overhauls, and routine inspections are just a few of the many services that fall under this broad category. In order to meet production targets and adhere to strict safety and environmental regulations, refineries rely on maintenance services to minimize unplanned downtime and extend the operational life of critical assets like heat exchangers, pumps, compressors, and pipelines. As modern refineries become more complex, maintenance providers are using digital technologies like IoT sensors, predictive analytics, and remote monitoring systems more and more to optimize maintenance schedules and lower operational risks.
According to Reuters, China's crude throughput in May 2025 fell 1.8% year-on-year to its lowest level since August 2024, with the average operating rate of primary refining units dipping to 72.87%, after 11 refineries shut down either fully or partially for maintenance.
Deteriorating equipment and infrastructure
A large percentage of the equipment in many oil and gas refineries that are currently in operation is approaching or past its original design life because they were built decades ago. Because of this, these facilities are more susceptible to leaks, inefficiencies, and mechanical failures. It is necessary to regularly inspect, repair, or replace aging parts like pressure vessels, heat exchangers, and piping systems. Therefore, maintenance services are necessary to update antiquated systems to meet modern performance and safety standards in addition to restoring functionality.
Expensive turnarounds and maintenance services
The high expense of maintenance tasks, particularly during scheduled turnarounds, is one of the biggest obstacles. A facility must frequently be shut down entirely or in part for these maintenance events, which results in lost output and income. For large refineries, the costs of labor, specialized equipment, materials, and safety compliance during these times can total hundreds of millions of dollars. Additionally, the financial impact increases if deadlines are missed. Due to their narrow profit margins, smaller refineries may put off essential maintenance, which could raise long-term risks while reducing short-term service demand.
Growth in emerging economies' refining capability
Energy demand and fuel consumption are rising as a result of rapid industrialization and urbanization in nations like Brazil, Nigeria, China, Vietnam, and India. These countries are making significant investments in expanding their current refineries and constructing new ones in order to meet their domestic energy needs and lessen their reliance on imported fuels. Additionally, the long-term need for specialized maintenance services is growing along with refining infrastructure. Service providers can gain from multi-year contracts for inspection, repair, and optimization work if they develop early partnerships or presence in these markets.
High operational risk of mishaps and safety obligations
Working with flammable materials, high-pressure vessels, confined spaces, and toxic gases are just a few of the tasks that are intrinsically dangerous in refinery maintenance. Serious mishaps, such as fires, explosions, or chemical leaks, can arise from any violations of safety procedures during maintenance. In addition to stopping operations, these incidents may expose maintenance providers to legal action, regulatory scrutiny, and harm to their reputation. Furthermore, the market will get more competitive as refineries raise their safety requirements, limiting competition to suppliers with verified safety records and certifications.
The COVID-19 pandemic caused supply chain disruptions, lockdowns, and workforce restrictions that had a significant effect on the oil and gas refinery maintenance services market. The decline in oil demand and prices forced many refineries to postpone or cancel planned maintenance and turnaround activities in order to save money. Moreover, this resulted in a backlog of maintenance tasks, increased safety hazards from extended equipment use, and decreased service providers' revenue streams. Important maintenance projects were also delayed because of travel restrictions and health precautions that restricted the number of qualified workers on the job site.
The long-term service agreements (LTSA) segment is expected to be the largest during the forecast period
The long-term service agreements (LTSA) segment is expected to account for the largest market share during the forecast period. These contracts, which usually last for a number of years, give refineries improved operational and financial stability along with assurances of equipment availability and lifecycle performance. Refineries are able to integrate advanced technologies and on-site resident engineering support, minimize unplanned shutdowns, and secure predictable costs by partnering with OEMs or specialized service providers under LTSAs. Additionally, LTSAs are now the most common contracting model, surpassing short-term, performance-based, and time-and-material contracts as refineries move toward risk-sharing and performance guarantees.
The medium scale refineries segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the medium scale refineries segment is predicted to witness the highest growth rate. These facilities, which process 100,000 to 200,000 barrels a day on average, require more frequent and varied maintenance because of their size and operational complexity, which accelerates the growth of service needs. By enabling modular upgrades, digital retrofits, and customized maintenance schedules, this segment offers maintenance providers the best possible balance between capacity and flexibility. In order to secure regional supplies, emerging markets are investing in medium-sized facilities, which present a significant opportunity for growth in the maintenance services market.
During the forecast period, the North America region is expected to hold the largest market share, driven by its extensive network of aging refineries, strict safety and environmental regulations, and high maintenance intensity. The largest refining capacity in the world is operated by the United States alone, and regular turnarounds, upgrades, and inspection cycles guarantee a consistent demand for maintenance services. Service requirements are further increased by the adoption of advanced technologies, such as digital twins, automation, and predictive maintenance. North America remains the market leader, providing long-term prospects for service providers across all contract types due to its skilled workforce availability, strict regulatory oversight, and steady investment in refining infrastructure.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR, driven by substantial investments in expanding refining capacity in nations like China, India, and Southeast Asia, as well as by fast industrialization and rising energy demand. There is a significant need for specialized maintenance services because many refineries in the area are either brand-new or undergoing significant upgrades in order to meet cleaner fuel standards and higher throughput targets. Furthermore, Asia-Pacific is the region with the fastest rate of growth for digital maintenance solutions due to factors like increased environmental regulations, regional safety compliance, and a growing emphasis on operational efficiency.
Key players in the market
Some of the key players in Oil & Gas Refinery Maintenance Service Market include CIC Group Inc., Intertek Group Plc, MedEuropa Refining Group, Aegion Corporation, STI Group, Fluor Corporation, Petrofac Limited, Chiyoda Corporation, KBR Inc., Pioneer Industrial Corp., Shell, Turner Industries Group, Baker Hughes, Saipem S.p.A., Zachry Brands Inc. and Schlumberger Limited.
In June 2025, Petrofac has been selected by ADNOC Gas to undertake an Engineering, Procurement and Construction Management Services (EPCM) contract for a US$1.2 billion project to expand its gas production facilities on Das Island. As part of the overall Rich Gas Development (RGD) Programme, Petrofac will provide EPCM services and oversee procurement and construction contracts to build a new inlet facility, two new gas dehydration and compression trains, each with a capacity of 420 million standard cubic feet per day (MMSCFD), and associated infrastructure.
In March 2025, CIC Partners is pleased to announce an agreement to sell CraftMark Bakery, a supplier of bakery products for quick service restaurants and in-store retail bakeries, to One Equity Partners. CraftMark Bakery was launched as a ground-up project in 2013 to support the needs of a leading QSR brand. CIC partnered with CIC Operating Partner and serial entrepreneur, Bennie Bray along with bakery industry innovators, Ahmad Hamade and Jim Zakian, to build a new platform in the commercial bakery space.
In January 2025, Fluor Corporation announced that its Mining & Metals business was awarded a joint venture contract with Hatch to perform engineering, procurement and construction management (EPCM) for BHP's proposed Olympic Dam Smelter & Refinery Expansion Project in South Australia, which remains subject to Final Investment Decision by BHP. Fluor will recognize its undisclosed portion of the contract value in the fourth quarter of 2024.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.