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市场调查报告书
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1787959
复合材料模具市场预测(至 2032 年):按模具类型、材料、製造流程、最终用户和地区进行的全球分析Composite Tooling Market Forecasts to 2032 - Global Analysis By Tooling Type (Matched Metal Tooling, Kirksite Tooling, Composite Tooling, Invar Tooling), Material, Manufacturing Process, End User and By Geography |
根据 Stratistics MRC 的数据,全球复合材料工具市场预计在 2025 年将达到 6.1358 亿美元,到 2032 年将达到 10.3801 亿美元,预测期内的复合年增长率为 7.8%。
复合材料模具是指使用碳纤维、玻璃纤维和环氧树脂等复合材料来製造用于生产复合材料零件的模具、夹具和工装组件。这些工具在航太、汽车和船舶等需要轻质高强度零件的行业中至关重要。复合材料模具具有重量轻、尺寸稳定性高、耐腐蚀和耐温度变化等优势,能够高效生产形状复杂、性能卓越的零件。模具通常采用手工积层、真空袋成型和高压高压釜等製程製造,以确保重复使用后的精度和耐用性。
根据欧盟委员会2021年9月发布的文件,欧盟研究与创新计画「地平线2020」已核准为新的SEER计划提供资金。
航太和国防领域的需求不断增长
航太和国防领域日益增长的需求推动了复合材料模具市场份额的大幅成长。新一代飞机和军事应用对轻质高强度材料的需求,推动了先进复合材料模具解决方案的采用。这种需求激增推动了碳纤维增强聚合物和混合模具系统的创新,从而提高了精度和效率。随着国防预算的增加和燃油经济性法规的收紧,复合材料模具对于製造耐用、高性能零件至关重要,从而推动了市场的持续成长。
复杂工具的初始成本高
复合材料工具的高昂初始成本是市场成长的主要障碍。製造复合材料工具需要先进的材料、熟练的劳动力和专用设备,因此需要大量的前期投资。这一成本因素阻碍了中小企业采用复合材料工具,尤其是与价格更实惠的传统金属工具相比。这导致市场扩张受限,并且在预算受限的行业中复合材料工具的采用速度缓慢。
汽车轻量化趋势的成长
汽车轻量化趋势正在加速复合材料模具市场的需求。随着製造商寻求更省油、更低排放气体的汽车,转向碳纤维和先进聚合物等轻质材料正在推动模具创新。复合材料模具能够精密成型复杂、轻量化的零件,从而缩短週期时间并提高生产效率。随着电动车和永续性目标的不断推进,复合材料模具已成为扩充性、高性能零件製造的关键,并且该市场预计将在全球汽车供应链中实现强劲成长。
与金属工具相比,工具寿命有限
与传统金属工具相比,复合材料工具的使用寿命有限,这对复合材料工具市场的成长构成了重大挑战。在高温高压条件下,复合材料工具通常会迅速劣化,导致频繁更换并增加营运成本。这种限制降低了复合材料工具在大批量生产环境中的成本效益,并阻碍了製造商长期使用复合材料工具。因此,复合材料工具的市场渗透率有所下降,尤其是在成本敏感型产业。
COVID-19的影响
新冠疫情对复合材料模具市场产生了许多影响。最初,供应链中断、劳动力短缺和生产停顿导致计划延期和需求下降,尤其是在航太和汽车行业。然而,随着各行各业适应新的安全通讯协定并恢復运营,市场逐渐復苏。疫情也加速了模具製造流程向自动化数位化的转变,从而带来了长期成长机会。
预计切削工具市场将成为预测期内最大的市场
预计在预测期内,锆英石模具领域将占据最大的市场份额,因为其卓越的可铸造性、尺寸稳定性和可加工性能够实现快速週转并缩短市场占有率前置作业时间,尤其是在航太和汽车应用领域。其能够以最小的收缩率复製复杂形状,从而提高了设计灵活性,而可回收性则有助于实现永续性目标。随着各行各业对轻量化、高性能模具的重视,锆英石的适应性和经济性正推动其在复合材料製造流程中的应用日益广泛。
预计碳纤维领域在预测期内将实现最高的复合年增长率。
碳纤维领域预计将在预测期内实现最高成长率,因为其无与伦比的强度重量比可用于製造汽车和风力发电领域的高性能模具。其热稳定性和刚性可确保复杂模具形状的精度,而其轻质特性则可降低製造过程中的能耗。随着各行各业寻求耐用、高效和永续的解决方案,碳纤维因其可回收性以及与先进树脂的兼容性而成为首选。自动化积层法和非热压高压釜製程的技术进步将进一步推动该领域的成长。
预计亚太地区将在预测期内占据最大的市场占有率,这得益于航太、汽车和风力发电产业的扩张。 「印度製造」等政府倡议以及对轻量化和高性能材料的持续投资正在加速这些材料的采用。该地区经济高效的製造能力和熟练的劳动力支持着模具的快速创新。此外,电动车和可再生能源解决方案日益增长的需求也刺激了对先进复合复合材料模具的需求,使亚太地区成为全球模俱生产的战略中心。
预计北美将在预测期内实现最高的复合年增长率,因为飞机和电动车对轻质高强度材料的需求不断增长,极大地推动了复合材料模具的采用。技术进步、主要企业的参与以及政府在永续性和燃油效率方面的积极倡议,进一步推动了市场扩张。此外,对研发和製造流程自动化的投资正在提高生产力,从而推动区域市场的成长。
According to Stratistics MRC, the Global Composite Tooling Market is accounted for $613.58 million in 2025 and is expected to reach $1,038.01 million by 2032 growing at a CAGR of 7.8% during the forecast period. Composite tooling refers to the use of composite materials, such as carbon fiber, fiberglass, or epoxy resins, to create molds, fixtures, and tooling components used in the manufacturing of composite parts. These tools are essential in industries like aerospace, automotive, and marine, where lightweight and high-strength components are required. Composite tooling offers benefits such as reduced weight, high dimensional stability, and resistance to corrosion and temperature fluctuations. It enables the efficient production of complex geometries and high-performance components. The tooling is typically produced through processes like hand lay-up, vacuum bagging, or autoclaving to ensure precision and durability during repeated use.
According to the European Commission's September 2021 data, the European Union's Horizon 2020 research and innovation program has approved funding for the new SEER project.
Rising Demand from Aerospace & Defense Sector
Rising demand from the aerospace and defense sector is significantly propelling the composite tooling market. The need for lightweight, high-strength materials in next-gen aircraft and military applications is driving adoption of advanced composite tooling solutions. This surge is fostering innovation in carbon fiber-reinforced polymers and hybrid tooling systems, enhancing precision and efficiency. As defense budgets expand and fuel efficiency regulations tighten, composite tooling becomes indispensable for manufacturing durable, high-performance components, positioning the market for sustained growth.
High Initial Costs of Composite Tooling
The high initial costs of composite tooling present a major barrier to market growth. Manufacturing composite tools requires advanced materials, skilled labor, and specialized equipment, resulting in substantial upfront investment. This cost factor deters small and medium-sized enterprises from adopting composite tooling, especially when compared to more affordable traditional metal tools. Consequently, it limits market expansion and slows the adoption of composite tooling across industries with tight budget constraints.
Growth in Automotive Light weighting Trends
The growing trend of automotive light weighting is accelerating demand in the composite tooling market. As manufacturers seek fuel-efficient, low-emission vehicles, the shift to lightweight materials like carbon fiber and advanced polymers is driving tooling innovation. Composite tooling enables precise molding of complex, weight-saving components, reducing cycle times and enhancing production efficiency. With electric vehicles and sustainability goals gaining momentum, composite tooling becomes essential for scalable, high-performance part fabrication-positioning the market for robust growth across global automotive supply chains.
Limited Tool Life Compared to Metal Tooling
Limited tool life compared to traditional metal tooling poses a significant challenge to the growth of the composite tooling market. Composite tools often degrade faster under high-temperature and high-pressure conditions, leading to frequent replacements and increased operational costs. This limitation reduces their cost-effectiveness in high-volume production settings, making manufacturers hesitant to adopt composite tooling for long-term use. As a result, it hinders broader market penetration, especially in cost-sensitive industries.
Covid-19 Impact
The Covid-19 pandemic had a mixed impact on the composite tooling market. Initially, disruptions in supply chains, labor shortages, and halted manufacturing activities led to project delays and reduced demand, particularly in the aerospace and automotive sectors. However, the market gradually rebounded as industries adapted to new safety protocols and resumed operations. The pandemic also accelerated the shift toward automation and digitalization in tooling processes, fostering long-term growth opportunities.
The kirksite tooling segment is expected to be the largest during the forecast period
The kirksite tooling segment is expected to account for the largest market share during the forecast period, due to its excellent castability, dimensional stability, and machinability enable faster turnaround and reduced lead times, especially in aerospace and automotive applications. The ability to replicate intricate geometries with minimal shrinkage enhances design flexibility, while its recyclability supports sustainability goals. As industries prioritize lightweight, high-performance tooling, kirksite's adaptability and affordability are driving its growing adoption across composite manufacturing workflows.
The carbon fiber segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the carbon fiber segment is predicted to witness the highest growth rate due to its unmatched strength-to-weight ratio, enabling high-performance tooling for automotive, and wind energy sectors. Its thermal stability and rigidity ensure precision in complex mold geometries, while lightweight properties reduce energy consumption during manufacturing. As industries demand durable, efficient, and sustainable solutions, carbon fiber's recyclability and compatibility with advanced resins make it a preferred choice. This segment's growth is further fueled by innovations in automated lay-up and out-of-autoclave processes.
During the forecast period, the Asia Pacific region is expected to hold the largest market share due to expanding aerospace, automotive, and wind energy sectors. Government initiatives like "Make in India" and rising investments in lightweight, high-performance materials are accelerating adoption. The region's cost-effective manufacturing capabilities and skilled labor pool support rapid tooling innovation. Additionally, increasing demand for electric vehicles and renewable energy solutions is fueling the need for advanced composite molds, positioning Asia Pacific as a strategic hub for global tooling production.
Over the forecast period, the North America region is anticipated to exhibit the highest CAGR, owing to increased demand for lightweight and high-strength materials in aircraft and electric vehicles has significantly boosted the adoption of composite tooling. Technological advancements, presence of key players, and supportive government initiatives toward sustainability and fuel efficiency are further propelling market expansion. Additionally, investments in R&D and automation in manufacturing processes are enhancing productivity and driving regional market growth.
Key players in the market
Some of the key players profiled in the Composite Tooling Market include Hexcel Corporation, Gurit Holding AG, Janicki Industries, Solvay S.A., Airtech Advanced Materials Group, Teijin Limited, Sika AG, Toray Industries, Inc., Formtech Composites, Composite Tooling and Engineering Solutions, General Tool Company, Leadtime Technology, IDI Composites International, AIP Aerospace, Huntsman Corporation, Park Aerospace Corp., Shape Corp., Norco Composites & GRP, Trelleborg AB and Hexion Inc.
In June 2025, Kongsberg Defence & Aerospace and Hexcel Corporation recently formalized a significant five year strategic partnership at the 2025 Paris Air Show. Under this long term agreement, Hexcel will supply its acclaimed HexWeb(R) engineered honeycombs and HexPly(R) prepregs to support Kongsberg's core defence and aerospace production programs.
In March 2025, Fairmat, has partnered with Hexcel Germany to combat the incineration of carbon fiber prepreg waste in Europe. Fairmat will lease a former Hexcel facility in Bouguenais, France, to recycle carbon fiber and resin offcuts using a low-energy, cold-treatment process. This initiative aims to repurpose most of Hexcel's European prepreg scrap into new composite panels-supporting industries like automotive, electronics, and sports.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.