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市场调查报告书
商品编码
1787992
全球感应炉市场预测(至 2032 年):按类型、产能、应用、最终用户和地区划分Induction Furnace Market Forecasts to 2032 - Global Analysis By Type (Coreless Induction Furnace, Channel Induction Furnace and Other Types), Capacity (Up to 1 Ton, 1-5 Tons, 6-20 Tons and Above 20 Tons), Application, End User, and By Geography |
根据 Stratistics MRC 的数据,全球感应炉市场预计在 2025 年达到 15 亿美元,到 2032 年将达到 23 亿美元,预测期内的复合年增长率为 6.1%。
感应炉是一种先进的电熔炼系统,利用电磁感应高效加热和熔化金属,无需直接接触。感应炉常用于铸造和冶金行业,具有精确的温度控制、低排放和高能效等特性。感应炉提供多种容量,采用无芯或槽式设计,适用于加工钢、铜、铝和其他合金,确保熔炼过程中的品质稳定,并将材料损失降至最低。
根据世界钢铁协会预测,2023年全球钢铁产量将达19亿吨左右,其中中国钢铁产量占全球产量的54%。
钢铁和铸造业的成长
钢铁和非铁金属需求的不断增长推动了感应炉的广泛应用。感应炉能够提供高效、高品质且环保的金属生产,满足现代工业不断发展的需求。此外,随着全球工业化进程的加快,铸造厂和钢铁製造商不断升级,采用更节能、更灵活的熔炼技术,这使得感应炉成为大批量、精密金属加工的首选解决方案。
在某些合金类型中的使用受到限制
由于感应炉缺乏提炼能力,熔炼前输入材料必须具有高纯度且成分已知。杂质和材料成分偏差会残留在最终产品中,影响品质。对于需要严格合金规格的应用,感应炉面临巨大的挑战。此外,熔炼过程中的氧化损失可能需要重新添加昂贵的合金元素,这会增加成本和操作复杂性。
在熔炉中整合物联网和自动化
随着工业4.0的兴起,製造商越来越多地利用物联网感测器、巨量资料和即时监控系统来优化炉子操作。这些技术有助于预测性维护、提高能源效率并增强生产可追溯性。此外,自动化和数位化控制可进行远端操作、进阶品质监控和自适应流程管理。随着各行各业追求更智慧的製造方法,将这些数位技术融入感应炉将进一步提高效率、安全性和成本优势。
原物料和能源价格波动
金属和合金等必需材料的成本和供应波动会影响製造商的利润率,并妨碍营运规划。此外,感应炉消耗大量能源,因此能源成本的波动会直接影响整体生产成本。这种对市场波动的敏感度迫使生产商实施稳健的供应链策略,并可能限制资源和能源波动较大的地区的成长前景。
新冠疫情的爆发对感应炉市场造成了不利影响,导致全球供应链中断、劳动力受限以及工业计划延长。停工和出行限制减缓了钢铁和金属的生产活动,导致新炉和备件的需求减少。然而,随着经济逐步恢復,在奖励策略的基础设施计划和製造业復工復产的推动下,市场开始復苏。
预计无芯感应炉市场在预测期内将占最大份额
无芯感应炉凭藉其多功能性、高能效以及在黑色金属和非铁金属熔炼中的广泛应用,预计将在预测期内占据最大的市场占有率。这类炉子在钢铁、铸造和回收行业中越来越受欢迎,因为它们支持快速加热循环、精确的温度控制和环保操作。此外,自动化和数位连接的进步透过提高生产力和营运监控,进一步增强了它们的吸引力。无芯炉对各种批量大小和合金的适应性,使其成为现代灵活铸造业务的支柱,从而保持其市场领先地位。
预计预测期内淬火部分将达到最高复合年增长率
由于工业和汽车零件对增强耐磨性的需求不断增长,预计淬火领域将在预测期内实现最高成长率。感应淬火提供精确、节能且变形最小的热处理,满足了需要耐用可靠金属零件的产业的需求。由于加工速度快、机械性能优良以及与自动化相容等优势,该方法的采用正在加速。汽车和航太製造业对轻量化和高性能材料的追求,进一步推动了该领域的成长。
预计亚太地区将在预测期内占据最大的市场占有率。钢铁、汽车和金属加工产业的快速扩张,尤其是在中国、印度和东南亚地区,正在推动对现代冶炼和製造设备的巨大需求。此外,政府的支持性政策和都市化进程的加速也推动了该地区的金属消费,并加强了感应炉在各工业领域的部署。
预计亚太地区将在预测期内实现最高的复合年增长率,这得益于快速工业化、大规模基础设施计划以及蓬勃发展的汽车行业。该地区的新兴经济体正在不断升级其製造生态系统,并采用感应炉等节能自动化解决方案。工业4.0技术的逐步渗透进一步加速了向先进金属加工的转变,确保亚太地区处于市场扩张的前沿。
According to Stratistics MRC, the Global Induction Furnace Market is accounted for $1.5 billion in 2025 and is expected to reach $2.3 billion by 2032 growing at a CAGR of 6.1% during the forecast period. An induction furnace is an advanced electric melting system that uses electromagnetic induction to heat and melt metals efficiently without direct contact. Commonly utilized in foundries and metal industries, it offers precise temperature control, reduced emissions, and high energy efficiency. It's coreless or channel designs accommodate various capacities, making it suitable for processing steel, copper, aluminum, and other alloys with consistent quality and minimal material loss during the melting process.
According to the World Steel Association, global steel production in 2023 was nearly 1.9 billion tons, with China producing 54% of the world's steel.
Growth of the steel and foundry industry
Increasing demand for steel and non-ferrous metals has catalyzed the widespread adoption of induction furnaces. Their ability to provide efficient, high-quality, and environmentally sustainable metal production meets the evolving requirements of modern industries. Furthermore, as global industrialization intensifies, foundries and steel producers are continually upgrading to energy-efficient and flexible melting technologies, positioning induction furnaces as a preferred solution for high-volume, precise metal processing.
Limited use in certain alloy types
Induction furnaces lack refining capacity, meaning the input charge must be of high purity and have a known composition prior to melting. Any impurities or deviations in material composition will remain in the final output, impacting quality. It is challenging for applications requiring stringent alloy specifications. Additionally, oxidation losses during melting can necessitate the re-addition of valuable alloying elements, thereby increasing costs and operational complexity.
Integration of IOT and automation in furnaces
With the advent of Industry 4.0, manufacturers are increasingly leveraging IoT-enabled sensors, big data, and real-time monitoring systems to optimize furnace operations. These technologies facilitate predictive maintenance, enhance energy efficiency, and improve production traceability. Moreover, automation and digital controls enable remote operation, advanced quality monitoring, and adaptive process management. As industries pursue smarter manufacturing methodologies, the adoption of these digital technologies in induction furnaces unlocks further efficiency, safety, and cost advantages.
Fluctuating raw material and energy prices
Volatility in the cost or availability of essential materials such as metals and alloys can disrupt profit margins and hinder operational planning for manufacturers. Additionally, since induction furnaces are large energy consumers, variability in energy costs directly affects overall production expenses. This susceptibility to market fluctuations forces producers to implement robust supply chain strategies and may limit growth prospects in regions where resource or energy volatility is pronounced.
The onset of the Covid-19 pandemic adversely impacted the induction furnace market, with disruptions in supply chains, workforce limitations, and delays in industrial projects worldwide. Lockdowns and mobility restrictions led to a slowdown in steel and metal production activities, resulting in reduced demand for new furnaces and spare parts. However, as economies gradually reopened, the market began recovering, supported by stimulus-driven infrastructure projects and the resumption of manufacturing operations.
The coreless induction furnace segment is expected to be the largest during the forecast period
The coreless induction furnace segment is expected to account for the largest market share during the forecast period due to its versatility, high energy efficiency, and wide applicability in melting both ferrous and non-ferrous metals. These furnaces support rapid heating cycles, precise temperature control, and environmentally friendly operations, making them highly favored in steel, foundry, and recycling sectors. Additionally, advancements in automation and digital connectivity further enhance their appeal by improving productivity and operational oversight. The adaptability of coreless furnaces to various batch sizes and alloys positions them as the backbone of modern, flexible foundry operations, sustaining their market leadership.
The hardening segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the hardening segment is predicted to witness the highest growth rate owing to the growing demand for enhanced wear resistance in industrial and automotive components. Induction hardening offers precise, energy-efficient heat treatment with minimal distortion, catering to industries that require durable and reliable metal parts. This method's advantages, such as rapid processing, improved mechanical properties, and compatibility with automation, drive its accelerated adoption. The trend toward lightweight, high-performance materials in automotive and aerospace manufacturing further propels the growth of this segment.
During the forecast period, the Asia Pacific region is expected to hold the largest market share, attributed to its robust industrial base. The rapid expansion of steel, automotive, and metalworking industries, particularly in China, India, and Southeast Asia, fuels significant demand for modern melting and manufacturing equipment. Moreover, supportive government policies and ongoing urbanization strengthen the region's metal consumption, thereby reinforcing the deployment of induction furnaces in various industrial sectors.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR, propelled by rapid industrialization, large-scale infrastructure projects, and the booming automotive sector. Emerging economies within the region are continuously upgrading their manufacturing ecosystems, adopting energy-efficient and automated solutions like induction furnaces. The progressive penetration of Industry 4.0 technologies further accelerates the shift towards advanced metal processing, ensuring that Asia Pacific remains at the forefront of market expansion.
Key players in the market
Some of the key players in Induction Furnace Market include Saint Gobain, Tenova S.p.A., Inductotherm Corporation, Ajax TOCCO Magnethermic Corporation, HarbisonWalker International, Electrotherm (India) Limited, Danieli Group, SMS Elotherm GmbH, Meltech Ltd, STEEL EXCHANGE INDIA LTD., Inductoheat Europe GmbH, GH Electrotermia S.A., Nordson Industrial Coating Systems, PVA TePla Group, ABP Induction Systems, Otto Junker GmbH, and ECM Technologies.
In May 2023, Chiyoda Steel, a long steel product producer in Japan, placed an order to purchase Danieli Automation's Q-Heat induction heater, which will be installed at the Ayase plant in Tokyo. With the new equipment, Chiyoda Steel will become the first company in Japan to reheat billets with induction heating. The new Q-Heat induction heater will completely replace the existing gas reheating furnace, raising plant efficiency and flexibility, and limiting CO2 emissions from the billet gas-reheating process, a major step for Chiyoda Steel moving toward green steel production and decarbonization.
In March 2023, Inductotherm Heating and Welding Ltd upgraded several induction furnaces for TATA Steel's location in Corby, England. The result is a drastic reduction in TATA's reliance on gas-fired furnaces, cutting emissions and improving energy efficiency. This is a shining example of cooperation among two companies with shared values. Tata Steel's declared environmental stance includes a goal of becoming net zero by 2045.
In February 2023, Saint Gobain new Induction Melting Technology Centre at our Saint-Gobain Performance Ceramics & Refractories plant in Bangalore, India.This center will enable us to reinforce our services to customers, to customize our solutions and to accelerate our developments and R&D projects.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.