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市场调查报告书
商品编码
1797957
2032 年焊接电源市场预测:按类型、焊接製程、输出电流范围、电源相位、最终用户和地区进行的全球分析Welding Power Supply Market Forecasts to 2032 - Global Analysis By Type, Welding Process, Output Current Range, Power Supply Phase, End User and By Geography |
根据 Stratistics MRC 的数据,全球焊接电源市场规模预计在 2025 年将达到 49 亿美元,到 2032 年将达到 145 亿美元,预测期内的复合年增长率为 16.8%。焊接电源是焊接系统中的重要组成部分,提供受控电能以产生熔化金属所需的热量。它根据焊接工艺(例如 MIG、TIG 或电弧焊接)调整电流、电压和占空比。这些设备可以基于变压器、逆变器或引擎驱动,每种设备在效率、便携性和精度方面都具有独特的优势,适用于工业、建筑或维修应用。
工业自动化和工业 4.0 的采用
工业自动化和工业4.0技术的广泛应用是焊接电源市场的主要成长要素。先进的製造流程越来越需要精确、一致且数位化控制的焊接操作,以满足严格的品质标准和生产效率目标。此外,物联网和人工智慧技术与焊接系统的集成,可实现即时製程优化、预测性维护能力,并提高整个製造工厂的营运效率。
初期投资成本高
虽然先进的系统能够透过提高效率和耐用性带来长期效益,但它们需要大量的前期投资,这可能会对预算有限的企业造成巨大的财务压力。此外,采用逆变系统和数位控制等现代技术的成本高昂,也为在发展中地区营运的公司带来了经济挑战。此外,这些资金限制迫使许多公司推迟设备升级,限制了他们获得节能且技术先进的焊接解决方案。
可再生能源计划的成长
大型可再生能源发电设施,例如风力发电场、太阳能发电厂和水力发电设施,需要大量的焊接操作来建造和维护发电设备。世界各国政府为推广永续能源解决方案所采取的倡议,正在刺激对绿色基础设施计划的大量投资,从而对可靠的焊接系统产生持续的需求。此外,向再生能源来源的转型也催生了对专业焊接应用的需求,用于组装清洁能源技术中使用的先进材料和组件。
技术纯熟劳工短缺
根据产业预测,到2024年,焊接劳动力短缺可能达到约40万,这将为製造业和建筑业带来重大的业务挑战。此外,新冠疫情加剧了这一短缺,因为许多焊工受在家工作趋势和行业中断的影响而转向其他职业。熟练操作员的短缺可能会限制先进焊接电源系统的有效利用,并降低依赖焊接的行业的整体生产力和品质标准。
新冠疫情最初对焊接电源市场产生了中性至负面的影响,这主要源自于消费需求下降和建设活动暂停。製造业(尤其是汽车和航太产业)的停工导致停工期间焊接设备的运转率大幅下降。此外,由于许多焊工转而从事能够适应偏远地区工作的职业,劳动力短缺问题也变得明显,这给现场焊接需求带来了挑战。然而,随着各行各业透过加强安全通讯协定和采用自动化技术逐步恢復运营,市场透过适应策略和逐步復苏展现出韧性。
预计汽车产业将成为预测期内最大的产业
由于整个汽车製造过程都需要大量的焊接,预计汽车产业将在预测期内占据最大的市场占有率。汽车生产高度依赖焊接操作来组装车身、底盘部件和各种结构件,因此对可靠的电源系统的需求庞大。汽车产业日益向电动车和轻量化材料转型,这需要先进的焊接技术,以适应高级合金和精度要求。此外,汽车製造的大批量生产环境需要高性能焊接电源,以确保自动化组装线上一致的品质、速度和可靠性。
预计预测期内逆变器部分将以最高的复合年增长率成长。
预计逆变器领域将在预测期内实现最高成长率,因为其与传统的变压器系统相比,具有卓越的能源效率和先进的技术力。逆变器焊接电源显着降低了功耗,传统的350安培系统仅需128安培电流,而同类TIG逆变器仅需32安培。此外,这些系统具有更佳的功率因数校正、紧凑的设计和精确的焊接参数控制,使其成为现代製造环境的理想选择。
由于新兴经济体快速的工业化进程和广泛的基础设施建设,预计亚太地区将在预测期内占据最大的市场占有率。该地区受益于政府对大型基础设施计划、建设活动和製造业扩张的大量投资,尤其是在中国、印度和东南亚国家。此外,大量本地製造商的存在使该地区成为全球製造地,这也推动了各行各业对焊接电源的持续需求。
预计亚太地区在预测期内的复合年增长率最高,这得益于工业化加速和製造业基础设施的大规模投资。该地区汽车产量(尤其是电动车产量)的扩张,推动了对技术力先进的焊接电源系统的需求。此外,政府支持的基础设施发展计划和可再生能源发电计划,正在推动全部区域对建筑和维护作业焊接设备的需求持续成长。此外,製造过程中自动化数位化的日益普及,也推动了对节能逆变焊接系统的需求,使亚太地区成为成长最快的区域市场。
According to Stratistics MRC, the Global Welding Power Supply Market is accounted for $4.9 billion in 2025 and is expected to reach $14.5 billion by 2032 growing at a CAGR of 16.8% during the forecast period. A welding power supply is an essential component in welding systems that delivers controlled electrical energy to generate the heat required for fusing metals. It regulates current, voltage, and duty cycle based on the welding process, such as MIG, TIG, or arc welding. These units can be transformer-based, inverter-based, or engine-driven, each offering distinct advantages in efficiency, portability, and precision for industrial, construction, or repair applications.
Industrial automation and industry 4.0 adoption
The widespread implementation of industrial automation and Industry 4.0 technologies serves as a primary growth driver for the welding power supply market. Advanced manufacturing processes increasingly demand precise, consistent, and digitally controlled welding operations to meet stringent quality standards and production efficiency targets. Additionally, the integration of IoT and AI technologies in welding systems enables real-time process optimization, predictive maintenance capabilities, and enhanced operational efficiency across manufacturing facilities.
High initial investment costs
The sophisticated systems, while offering long-term benefits through improved efficiency and durability, demand considerable upfront investment that can strain financial resources of budget-conscious organizations. Additionally, the high costs of incorporating the latest technologies, such as inverter-based systems and digital controls, create affordability challenges for companies operating in developing regions. Moreover, this financial constraint forces many enterprises to delay equipment upgrades, limiting their access to energy-efficient and technologically advanced welding solutions.
Growth in renewable energy projects
Major renewable energy installations, including wind farms, solar power plants, and hydroelectric facilities, require extensive welding operations for construction and maintenance of energy generation equipment. Government initiatives worldwide promoting sustainable energy solutions drive significant investments in green infrastructure projects, creating sustained demand for reliable welding systems. Moreover, the transition toward renewable energy sources necessitates specialized welding applications for assembling advanced materials and components used in clean energy technologies.
Skilled labor shortage in welding operations
According to industry projections, the welding workforce shortage could reach approximately 400,000 welders by 2024, creating significant operational challenges for manufacturing and construction sectors. Additionally, the COVID-19 pandemic exacerbated this shortage as many welders shifted to alternative careers due to work-from-home trends and industry disruptions. The lack of skilled operators limits the effective utilization of advanced welding power supply systems, potentially reducing overall productivity and quality standards in welding-dependent industries.
The COVID-19 pandemic initially created neutral to negative impacts on the welding power supply market through reduced consumer demand and halted construction activities. Manufacturing disruptions, particularly in automotive and aerospace sectors, significantly decreased welding equipment utilization during lockdown periods. Additionally, workforce shortages emerged as many welders transitioned to remote-compatible careers, creating operational challenges for on-site welding requirements. However, the market demonstrated resilience through adaptation strategies and gradual recovery as industries resumed operations with enhanced safety protocols and automation adoption.
The automotive segment is expected to be the largest during the forecast period
The automotive segment is expected to account for the largest market share during the forecast period due to its extensive welding requirements throughout vehicle manufacturing processes. Automotive production relies heavily on welding operations for assembling car bodies, chassis components, and various structural elements, creating substantial demand for reliable power supply systems. The industry's shift toward electric vehicles and lightweight materials necessitates sophisticated welding technologies capable of handling advanced alloys and precision requirements. Additionally, mass production environments in automotive manufacturing require high-performance welding power supplies that ensure consistent quality, speed, and reliability across automated assembly lines.
The inverter segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the inverter segment is predicted to witness the highest growth rate, driven by superior energy efficiency and advanced technological capabilities compared to traditional transformer-based systems. Inverter-based welding power supplies offer significantly reduced power consumption, with comparable TIG inverters requiring only 32 amps compared to 128 amps for conventional 350-amp systems. Additionally, these systems provide improved power factor correction, compact design, and precise welding parameter control, making them ideal for modern manufacturing environments.
During the forecast period, the Asia Pacific region is expected to hold the largest market share due to rapid industrialization and extensive infrastructure development across emerging economies. The region benefits from substantial government investments in large-scale infrastructure projects, construction activities, and manufacturing expansion, particularly in countries like China, India, and Southeast Asian nations. Additionally, the presence of numerous local manufacturers and the region's position as a global manufacturing hub drive consistent demand for welding power supplies across diverse industries.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR, driven by accelerating industrialization and significant investments in manufacturing infrastructure. The region's expanding automotive production, particularly in electric vehicle manufacturing, creates substantial demand for advanced welding power supply systems with sophisticated technological capabilities. Additionally, government-supported infrastructure development programs and renewable energy initiatives across the region generate consistent welding equipment requirements for construction and maintenance operations. Moreover, the increasing adoption of automation and digitalization in manufacturing processes supports the demand for energy-efficient inverter-based welding systems, positioning Asia Pacific as the fastest-growing regional market.
Key players in the market
Some of the key players in Welding Power Supply Market include Lincoln Electric Holdings, Inc., ESAB Corporation, Illinois Tool Works Inc., Fronius International GmbH, Kemppi Oy, Panasonic Corporation, Osaka Transformer Co., Ltd, Amada Miyachi Co., Ltd., Migatronic A/S, Telwin S.p.A., Comelz S.p.A., Jasic Technology Co., Ltd., Hangzhou Huayuan Electric Co., Ltd., Shanghai Riland Industry & Commerce Co., Ltd., Denyo Co., Ltd., GYS, Kjellberg Finsterwalde Plasma und Maschinen GmbH, and Step Systems s.r.o.
In October 2024, ESAB has introduced the Renegade ES 210i inverters for MMA and Live TIG welding and the Renegade ET 210iP and ET 210iP Advanced inverters for pulsed TIG welding with high frequency (HF) TIG arc starts. These units offer an industry-leading combination of premium arc performance, power, portability, and full-feature controls. They use 1Ph, 115/220 VAC mains power +- 15%, 50/60 Hz for location flexibility. Renegade units have a built-in active Power Factor Correction (PFC) circuit that allows the machine to work perfectly even on a poor-quality power supply and on very long extension cables (up to 100m).
In July 2024, Lincoln Electric Holdings, Inc. announced that it has acquired Vanair Manufacturing, LLC ("Vanair"), and a privately held, Michigan City-based, manufacturer of mobile power solutions serving the U.S. service truck market. Vanair offers the industry's most comprehensive portfolio of mobile power solutions, including vehicle-mounted compressors, generators, welders, hydraulics, chargers/boosters, and electrified power equipment. Their extensive equipment portfolio complements Lincoln Electric's maintenance and repair consumable offering and builds upon the joint development equipment initiatives that the two companies have been pursuing.
In November 2022, ESAB, part of ESAB Corporation and a world leader in welding and cutting equipment and consumables, unveiled the industry-changing Renegade VOLT(TM) ES 200i Stick/TIG battery-powered welding system as it closed out SparkWeek, the brand's week-long, virtual launch event highlighting new welding and fabrication products, automation and robotics solutions, and industry-shaping PPE.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.