![]() |
市场调查报告书
商品编码
1822346
安全可程式控制器市场预测(至 2032 年):按类型、技术、应用、最终用户和地区进行的全球分析Safety Programmable Controller Market Forecasts to 2032 - Global Analysis By Type (Modular Safety PLCs and Compact Safety PLCs), Technology, Application, End User and By Geography |
||||||
根据 Stratistics MRC 的预测,全球安全可程式控制器市场规模预计在 2025 年达到 5.6833 亿美元,到 2032 年将达到 9.9955 亿美元,预测期内的复合年增长率为 8.4%。
安全可程式控制器 (SPC) 是一种先进的自动化系统,专门用于监控工业环境中的本质安全操作。其主要作用是将机器保持在安全运作范围内,降低事故、设备故障和人员危害的风险。与传统 PLC 不同,SPC 整合了故障侦测、冗余和紧急关断功能,以符合 IEC 61508 和 ISO 13849 等严格的安全法规。 SPC 通常部署在工厂、加工厂和机器人系统中,它结合了可程式安全逻辑、感测器和致动器的无缝整合以及持续监控。在现代工业应用中,SPC 对于确保营运效率和职场安全至关重要。
根据美国职业安全与健康管理局和美国劳工部的数据,职场的伤害、疾病和死亡每年给美国企业造成超过 1,700 亿美元的直接和间接成本,包括医疗费用、生产力损失、保险费和法律责任。
提高职场安全意识
职场安全意识的不断增强推动了对安全可程式控制器的需求。各组织越来越意识到保护员工和确保工业环境中安全操作的必要性。可程式控制器 (SPC) 提供故障侦测、机器监控和紧急停止等关键功能,显着降低了事故风险和操作隐患。安全培训计划、意识提升宣传活动和公司政策等措施进一步强调了安全管理的重要性。公众关注和法律规范正在鼓励各行各业整合先进的安全解决方案,从而推动 SPC 的采用率不断提升。
初期投资成本高
安全可程式控制器的高昂初始投资成本对市场成长构成了挑战。实施安全可程式控制器 (SPC) 需要大量的设备、软体、整合以及在现有工业设施中的安装成本。对于许多中小型企业而言,这些成本是一个主要限制因素,常常导致实施进度延迟或削减。此外,培训员工以有效管理和维护控制器的成本也很高。虽然 SPC 能够带来诸如提高安全性和工作效率等长期效益,但高昂的初始资本需求使企业不愿投资。因此,高昂的资本要求仍然是一个主要限制因素,减缓了全球工业领域对安全可程式控制器的整体采用。
工业 4.0 技术的应用日益广泛
工业 4.0 的兴起为安全可程式控制器市场提供了巨大的成长潜力。随着各行各业拥抱智慧製造、物联网连接和先进机器人技术,确保营运安全变得至关重要。可程式控制器 (SPC) 与感测器、致动器和互联机械集成,可实现即时监控、紧急停机和故障检测。这种相容性使企业能够在保持严格安全标准的同时提高生产力和效率。製造业、汽车业、能源业和化工业等领域正在进行的数位转型正在推动对先进安全控制器的需求。因此,工业 4.0 技术的采用正在为全球可程式控制器製造商和解决方案供应商创造光明的成长前景,为市场的长期扩张奠定基础。
技术快速淘汰
工业自动化和控制系统技术创新的快速发展对安全可程式控制器市场构成威胁。随着硬体、软体和通讯协定的不断发展,现有的可程式控制器 (SPC) 很快就会过时。企业可能会推迟投资,期待功能更强大、更先进的控制器的出现。为了与最新的机器、物联网系统和更新的软体保持相容,通常需要频繁升级,从而推高营运成本。较旧的 SPC 型号面临着与新技术整合的挑战,可能会影响性能和可靠性。由于各行各业必须不断平衡安全性、成本和技术可行性,这种快速的技术更新换代带来了持续的挑战,可能会阻碍市场扩张并减缓 SPC 的普及。
新冠疫情爆发扰乱了全球製造业、供应链和工业活动,对安全可程式控制器市场造成了重大衝击。停工、劳动力短缺和营运限制导致可程式控制器(SPC)的生产、部署和服务延迟,工业自动化计划停滞不前。景气衰退时期企业投资削减进一步抑制了先进安全解决方案的采用。同时,疫情凸显了自动化和远端安全监控在减少危险工作场所人员暴露方面的重要性,从而提高了人们对工业安全的认识。随着营运逐渐恢復正常,对可程式控制器(SPC)的需求也随之回升,推动了全球对自动化、互联互通和数位化管理的工业系统中可靠安全控制器的需求。
模组化安全 PLC 市场预计将在预测期内占据最大份额
模组化安全PLC细分市场预计将在预测期内占据最大的市场份额,这得益于其适应性、扩充性以及对复杂安全关键操作的适用性。其模组化架构允许整合各种I/O模组、通讯选项以及根据特定工业需求量身定制的安全功能。这些控制器广泛应用于汽车、化学、製造和能源等关键流程的可靠监控和控制至关重要的领域。其模组化设计也方便维护、系统升级和扩展,使其成为大型、快速扩张的工业设施的理想选择。其固有的灵活性和满足各种安全要求的能力巩固了其市场主导地位,并将继续推动其在全球范围内的广泛应用。
预计半导体和电子产业在预测期内将实现最高的复合年增长率。
预计在预测期内,半导体和电子产业将实现最高成长率,这得益于电子製造业自动化程度和复杂性的不断提高。现代半导体和电子製造业涉及高速机械、精密製程和敏感元件,因此先进的安全系统对于预防事故和保护设备至关重要。 SPC 提供即时监控、故障侦测和紧急关断等关键功能,确保符合严格的安全标准。电子产品、微型元件和自动化生产技术的需求激增,推动了对可靠安全控制器的需求。因此,半导体和电子产业是全球 SPC 市场的主要成长要素。
在预测期内,欧洲预计将占据最大的市场份额,这得益于成熟的工业部门、强大的製造能力和严格的安全标准。德国、法国和英国等主要国家正在积极实施符合 IEC 61508 和 ISO 13849 等法规的工业自动化和先进安全解决方案。对员工安全、技术进步以及工业 4.0 在汽车、化学和能源等行业的整合的重视,正在加速 SPC 的采用。此外,主要市场参与者的存在、强大的研发基础设施以及对智慧製造的投资,正在巩固欧洲的主导地位,并使其成为全球领先的安全可编程控制器区域市场。
受快速工业化、自动化程度不断提高以及对智慧製造投资的推动,预计亚太地区在预测期内的复合年增长率最高。中国、日本、韩国和印度等主要国家汽车、电子和製造业的快速扩张,推动了对可靠安全系统的需求。人们对职场安全的日益关注、政府的支持性政策以及现代化倡议,进一步加速了统计过程控制 (SPC) 的普及。由于不断发展的工业基础设施、对安全标准的遵守以及对营运效率的关注,亚太地区成为成长最快的市场。
According to Stratistics MRC, the Global Safety Programmable Controller Market is accounted for $568.33 million in 2025 and is expected to reach $999.55 million by 2032 growing at a CAGR of 8.4% during the forecast period. Safety Programmable Controllers (SPCs) are advanced automation systems specifically developed to oversee and control essential safety operations in industrial settings. Their primary role is to maintain machinery within safe operating limits, reducing the risk of accidents, equipment failure, and hazards to workers. Differing from conventional PLCs, SPCs feature fault detection, redundancy, and emergency shutdown capabilities to comply with rigorous safety regulations such as IEC 61508 and ISO 13849. Commonly implemented in factories, process plants, and robotic systems, they combine programmable safety logic, seamless sensor and actuator integration, and continuous monitoring. SPCs are indispensable for ensuring both operational efficiency and workplace safety in contemporary industrial applications.
According to OSHA and the U.S. Department of Labor, workplace injuries, illnesses, and fatalities cost U.S. businesses over $170 billion annually in direct and indirect expenses-including medical costs, lost productivity, insurance premiums, and legal liabilities.
Growing awareness about workplace safety
Heightened awareness regarding workplace safety is driving the demand for Safety Programmable Controllers. Organizations are increasingly conscious of the need to protect employees and ensure secure operations within industrial environments. SPCs offer critical capabilities, including fault detection, machinery monitoring, and emergency stop functions, which significantly reduce accident risks and operational hazards. Initiatives such as safety training programs, awareness campaigns, and internal corporate policies are further emphasizing the importance of safety management. Public attention and regulatory oversight have motivated industries to integrate advanced safety solutions, leading to increased deployment of SPCs.
High initial investment cost
The substantial upfront cost of Safety Programmable Controllers poses a challenge for market growth. Deployment of SPCs requires significant spending on equipment, software, integration, and installation within existing industrial setups. For many small and medium enterprises, these expenses are a major constraint, often causing delays or reduced implementation. Additional costs include training staff to effectively manage and maintain the controllers. Although SPCs provide long-term advantages like enhanced safety and operational efficiency, the high initial financial commitment can deter organizations from investing. Consequently, the considerable capital requirement remains a key restraint, slowing the overall adoption of Safety Programmable Controllers in industrial sectors worldwide.
Growing adoption of industry 4.0 technologies
The rise of Industry 4.0 offers substantial growth potential for the Safety Programmable Controller market. As industries embrace smart manufacturing, IoT connectivity, and advanced robotics, ensuring operational safety becomes paramount. SPCs enable real-time monitoring, emergency shutdowns, and fault detection by integrating with sensors, actuators, and interconnected machinery. This compatibility allows companies to uphold strict safety standards while enhancing productivity and efficiency. The ongoing digital transformation in sectors such as manufacturing, automotive, energy, and chemicals is driving demand for advanced safety controllers. Consequently, the adoption of Industry 4.0 technologies is creating promising growth avenues for SPC manufacturers and solution providers globally, positioning the market for long-term expansion.
Rapid technological obsolescence
The fast pace of innovation in industrial automation and control systems threatens the Safety Programmable Controller market. As hardware, software, and communication protocols evolve, existing SPCs may become outdated quickly. Companies may delay investments, anticipating the arrival of more advanced controllers with enhanced capabilities. Maintaining compatibility with modern machinery, IoT systems, and updated software often necessitates frequent upgrades, raising operational costs. Older SPC models may face integration issues with new technologies, affecting performance and reliability. This rapid technological obsolescence creates a persistent challenge, potentially hindering market expansion and slowing widespread adoption of SPCs, as industries must continuously balance safety, cost, and technological relevance.
The COVID-19 outbreak significantly affected the Safety Programmable Controller market by disrupting manufacturing, supply chains, and industrial activities worldwide. Lockdowns, labor shortages, and operational restrictions caused delays in the production, deployment, and servicing of SPCs, slowing industrial automation projects. Companies' reduced investments during the economic downturn further constrained adoption of advanced safety solutions. At the same time, the pandemic highlighted the value of automation and remote safety monitoring to reduce human exposure in hazardous workplaces, increasing awareness of industrial safety. As operations gradually normalized, SPC demand rebounded, driven by the growing need for dependable safety controllers in automated, connected, and digitally managed industrial systems globally.
The modular safety PLCs segment is expected to be the largest during the forecast period
The modular safety PLCs segment is expected to account for the largest market share during the forecast period, owing to their adaptability, scalability, and suitability for complex safety-critical operations. Their modular architecture enables the integration of different I/O modules, communication options, and safety features tailored to specific industrial needs. These controllers are extensively used across automotive, chemical, manufacturing, and energy sectors, where dependable monitoring and control of critical processes are essential. The modular approach also facilitates easier maintenance, system upgrades, and expansion, making them ideal for large and evolving industrial facilities. Their inherent flexibility and capability to meet diverse safety requirements reinforce their leading market position and continued widespread adoption globally.
The semiconductors & electronics segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the semiconductors & electronics segment is predicted to witness the highest growth rate, driven by the rising automation and complexity of electronic manufacturing. Modern semiconductor and electronics production involves high-speed machinery, precision processes, and delicate components, making advanced safety systems essential to prevent accidents and safeguard equipment. SPCs offer critical features such as real-time monitoring, fault detection, and emergency shutdowns, ensuring compliance with stringent safety standards. With the booming demand for electronic devices, miniaturized components, and automated production technologies, the requirement for reliable safety controllers is intensifying. This makes the Semiconductors & Electronics segment a key growth driver in the global SPC market.
During the forecast period, the Europe region is expected to hold the largest market share, supported by its mature industrial sector, robust manufacturing capabilities, and strict safety standards. Leading countries including Germany, France, and the UK have actively implemented industrial automation and advanced safety solutions in line with regulations such as IEC 61508 and ISO 13849. The emphasis on employee safety, technological advancement, and Industry 4.0 integration across sectors like automotive, chemical, and energy has accelerated SPC adoption. Additionally, the presence of major market players, substantial R&D infrastructure, and investments in intelligent manufacturing reinforce Europe's leading position, establishing it as a key regional market for Safety Programmable Controllers worldwide.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR, driven by fast-paced industrialization, growing automation, and investments in smart manufacturing. Major economies including China, Japan, South Korea, and India are rapidly expanding their automotive, electronics, and manufacturing industries, fueling the need for reliable safety systems. Increasing focus on workplace safety, supportive government policies, and modernization initiatives further accelerate SPC adoption. The region's combination of evolving industrial infrastructure, compliance with safety standards and emphasis on operational efficiency positions Asia-Pacific as the fastest-growing market.
Key players in the market
Some of the key players in Safety Programmable Controller Market include ABB, Keyence Corporation, Mitsubishi Electric Corporation, Omron Corporation, IFM Electronic GmbH, HIMA Group, IDEC Corporation, Schneider Electric SE, Rockwell Automation, Inc., Pilz GmbH & Co.KG, Sick AG, Siemens AG, Honeywell International Inc., Treotham and B&R Industrial Automation.
In September 2025, ABB and Codelco have announced their latest collaboration to optimise the Chilean state-owned copper mining company's maintenance program. With Chile currently the world's largest copper producer, this latest long-term service agreement (LTSA) encompasses maintenance, remote diagnostics and skills training to enhance the performance of its gearless mill drive (GMD) systems.
In September 2025, Mitsubishi Electric Corporation announced that it has entered into an agreement to acquire all shares of Nozomi Networks Inc., a U.S.-based developer and distributor of operational technology (OT) security solutions. Nozomi Networks serves a diverse range of customers, primarily in social infrastructure sectors such as power and railways, as well as in the manufacturing industry. This acquisition pertains to shares not already owned by Mitsubishi Electric.
In July 2025, OMRON Corporation announced that it has entered into a strategic partnership agreement with Japan Activation Capital, Inc. to accelerate sustainable growth and enhance long-term corporate value at OMRON. Under the Partnership Agreement, OMRON will collaborate closely with JAC to achieve this shared vision by leveraging JAC's position as a strategic partner. JAC holds shares in OMRON through its managed funds.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.