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市场调查报告书
商品编码
1876685
离散式自动化市场预测至2032年:按类型、组件、应用、最终用户和地区分類的全球分析Discrete Automation Market Forecasts to 2032 - Global Analysis By Type, Component, Application, End User, and By Geography |
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根据 Stratistics MRC 的一项研究,预计到 2025 年,全球离散式自动化市场价值将达到 1,870 亿美元,到 2032 年将达到 2,984 亿美元。
预计在预测期内,离散式自动化是一种利用机器人、控制器、感测器和机器视觉技术,实现电子产品、汽车零件和消费品等离散产品组装和製造自动化的技术。这些系统使生产线能够以高精度、高重复性和高灵活性处理各种不同的产品配置。推动离散自动化普及的因素包括劳动力结构的变化、客製化趋势以及对产品品质一致性的需求。供应商正专注于推广柔性机器人、快速换模工具和模拟工具,以缩短换模时间,并实现小批量、多品种生产。
劳动成本上升和技术纯熟劳工短缺
人事费用上升和全球熟练製造业工人持续短缺是推动离散自动化技术普及的主要因素。越来越多的公司利用自动化来确保营运顺畅并维持稳定的生产水准。采用机器人和自动化系统使公司能够减少对人事费用的依赖,从而降低长期营运成本并提高生产效率。这种策略转变对于保持竞争力至关重要,尤其是在高成本地区,它使自动化成为现代製造商的经济必需品而非奢侈品,从而直接推动了市场成长。
高昂的初始投资和实施成本
硬体、软体和系统整合的高昂前期成本使得中小企业难以采用新技术。这笔高额的初始投资不仅包括机器人和控制设备的购置,还包括系统设计、安装和员工培训等相关费用。因此,较长的投资回收期阻碍了企业进行大规模自动化计划,这可能会减缓成本敏感型工业领域的市场渗透,并在短期内限制整体市场扩张。
协作机器人和灵活自动化解决方案的开发
协作机器人(cobot)和自适应自动化系统的出现,为中小企业开闢了广泛的新应用领域。与传统工业机器人不同,协作机器人可以安全地与人类工人协同工作,并且易于编程和重新部署以执行不同的任务。这种灵活性使製造商能够在不彻底重新设计生产线的情况下实现特定流程的自动化。此外,这一趋势还支持多品种、小批量生产,满足了客製化需求,并为瞄准先前未开发的市场领域的自动化供应商创造了巨大的成长空间。
影响製造业资本投资的经济波动
离散自动化极易受到景气衰退和工业生产波动的影响。在经济不确定或衰退时期,製造商为了维持现金流,往往会延迟或取消资本密集型计划,例如自动化升级。这种起伏循环对市场稳定构成持续风险,因为企业削减开支会直接影响新系统订单,并可能导致计划延长。因此,全球製造业的健康状况和信心对市场成长有显着影响。
疫情初期,供应链严重中断、生产停滞,导致离散自动化市场遭受重创,计划开发停滞不前。然而,疫情最终也起到了催化剂的作用,暴露了依赖人力劳动固有的脆弱性。随着封锁措施的解除,企业迫切需要增强营运韧性并实施社交距离,这加速了自动化技术的应用。由此引发了对机器人和自动化系统需求的激增,推动市场强劲復苏,因为企业正在寻求确保业务永续营运,并降低未来可能发生的中断带来的风险。
预计在预测期内,可程式逻辑控制器(PLC)细分市场将占据最大的市场份额。
预计在预测期内,可程式逻辑控制器 (PLC) 细分市场将占据最大的市场份额。 PLC 是大多数离散式自动化系统的基础控制核心,控制着无数工业领域的工厂车间机械。其持续的市场主导地位归功于其久经考验的可靠性、在严苛工业环境中的稳健性以及庞大的用户基数,而这些用户基数又需要持续的更换和升级。已开发国家老旧工业基础设施的持续现代化改造以及发展中国家新工厂的投产,都确保了稳定的需求。
预计在预测期内,服务业板块的复合年增长率将最高。
受自动化系统日益复杂化的推动,服务领域预计将在预测期内实现最高成长率。随着企业采用先进的机器人技术和物联网解决方案,对系统整合、咨询和维护方面的专业知识需求日益增长。此外,预测性维护和互联工厂生态系统的发展也持续催生了对持续支援和最佳化服务的需求。这种成长凸显了市场关注点的转变,即更加重视确保先进系统平稳运作所需的知识和持续支援。
亚太地区预计将在预测期内保持最大的市场份额,其中中国、日本和韩国主导这一趋势,这主要得益于其作为全球製造地的地位。该地区受益于庞大的工业生产规模、政府大力推动工业自动化的倡议(例如「中国製造2025」)以及对提升製造能力的巨额投资。众多汽车、电子和机械製造商的存在,催生了对离散式自动化解决方案的强劲需求,协助该地区保持其在全球市场的主导地位。
预计亚太地区在预测期内将实现最高的复合年增长率,这主要得益于印度、越南和泰国等新兴经济体的快速工业化。这些国家正积极吸引製造业投资,从而建立起配备先进自动化设施的现代化新工厂。此外,该地区不断上涨的人事费用也促使製造商提高自动化水准以保持竞争力。新投资与提升营运效率的迫切需求相结合,构成了强劲的成长引擎,推动该地区的复合年增长率超越其他成熟市场。
According to Stratistics MRC, the Global Discrete Automation Market is accounted for $187.0 billion in 2025 and is expected to reach $298.4 billion by 2032, growing at a CAGR of 6.9% during the forecast period. Discrete automation is about using robots, controllers, sensors, and machine vision to automate the assembly and manufacturing of individual items like electronics, car parts, and consumer products. Systems enable high precision, repeatability, and flexible production lines for varied product mixes. Adoption is driven by labor dynamics, customization trends, and the need for quality consistency. Vendors emphasize flexible robots, quick-change tooling, and simulation tools to shorten changeover times and enable small-batch, high-variety manufacturing.
Increasing labor costs and shortage of skilled workers
Rising labor expenses and a persistent global shortage of skilled manufacturing workers are primary catalysts for discrete automation adoption. More and more businesses are using automation to keep their operations running smoothly and their production levels steady. By deploying robotics and automated systems, businesses can mitigate dependency on manual labor, reduce long-term operational expenditures, and enhance productivity. This strategic shift is critical to sustaining competitiveness, particularly in high-cost regions, thereby directly fueling market growth as automation becomes an economic necessity rather than a luxury for modern manufacturing.
High initial investment and implementation costs
The high initial costs of hardware, software, and systems integration make it hard for small and medium-sized businesses (SMEs) to adopt new technology. This high initial investment includes not only the purchase of robots and controllers but also the costs associated with system design, installation, and employee training. Consequently, the lengthy return on investment period can deter businesses from committing to large-scale automation projects, potentially slowing market penetration in cost-sensitive industrial segments and limiting overall market expansion in the near term.
Development of collaborative robotics and flexible automation solutions
The emergence of collaborative robots (cobots) and adaptable automation systems opens vast new application areas, particularly for SMEs. Unlike traditional industrial robots, cobots can work safely alongside human workers and are easier to program and redeploy for various tasks. This flexibility allows manufacturers to automate specific processes without completely redesigning production lines. Furthermore, this trend enables high-mix, low-volume production, meeting the demand for customization and creating a significant growth avenue for automation providers targeting previously untapped market segments.
Economic volatility affecting capital expenditure in manufacturing sectors
Discrete automation is highly susceptible to economic downturns and fluctuations in industrial output. During periods of economic uncertainty or recession, manufacturers often delay or cancel capital-intensive projects like automation upgrades to preserve cash flow. This cycle of ups and downs is a constant risk to market stability because when companies spend less money, it directly affects new system orders and can cause projects to be delayed. Therefore, the overall health and confidence of the global manufacturing industry closely influences the market's growth.
The pandemic initially disrupted the discrete automation market through severe supply chain interruptions and manufacturing shutdowns, stalling project deployments. However, it ultimately acted as a catalyst by exposing the vulnerabilities of reliant human labor. Post-lockdown, the urgent need for operational resilience and social distancing protocols accelerated the adoption of automation. These developments led to a surge in demand for robotics and automated systems as companies sought to de-risk their operations, ensuring business continuity against future disruptions and driving a robust market recovery.
The programmable logic controllers (PLC) segment is expected to be the largest during the forecast period
The programmable logic controllers (PLC) segment is expected to account for the largest market share during the forecast period. The programmable logic controllers (PLC) segment is expected to account for the largest market share during the forecast period. PLCs form the foundational control backbone of most discrete automation systems, governing machinery on factory floors across countless industries. Their enduring dominance is attributed to proven reliability, robustness in harsh industrial environments, and a vast installed base that necessitates continuous replacement and upgrades. The ongoing modernization of aging industrial infrastructure in developed economies and new factory deployments in developing regions ensure consistent demand.
The services segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the services segment is predicted to witness the highest growth rate, driven by the escalating complexity of automation systems. As companies integrate advanced robotics and IoT-enabled solutions, the need for specialized expertise in system integration, consulting, and maintenance intensifies. Moreover, the shift towards predictive maintenance and connected factory ecosystems creates a sustained demand for ongoing support and optimization services. This growth highlights a change in the market where the focus is more on the knowledge and ongoing help needed to keep these advanced systems running smoothly.
During the forecast period, the Asia Pacific region is expected to hold the largest market share, anchored by its position as the global manufacturing hub, with China, Japan, and South Korea at the forefront. The region benefits from massive industrial output, strong government initiatives promoting industrial automation, such as "Made in China 2025," and significant investments in upgrading manufacturing capabilities. The large number of car, electronics, and machinery manufacturers in the area creates a strong need for discrete automation solutions, which helps maintain the region's leading position in the global market.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR, fueled by the rapid industrialization of emerging economies like India, Vietnam, and Thailand. These countries are actively attracting manufacturing investments, leading to the establishment of new, modern factories equipped with advanced automation. Additionally, rising labor costs in the region are compelling manufacturers to automate in order to sustain competitiveness. This combination of greenfield investments and the pressing need for operational efficiency creates a powerful growth engine, propelling the region's CAGR ahead of other mature markets.
Key players in the market
Some of the key players in Discrete Automation Market include Siemens AG, ABB Ltd., Schneider Electric SE, Rockwell Automation, Inc., Mitsubishi Electric Corporation, Honeywell International Inc., Emerson Electric Co., Omron Corporation, Yokogawa Electric Corporation, FANUC Corporation, Yaskawa Electric Corporation, Bosch Rexroth AG, Delta Electronics, Inc., Beckhoff Automation GmbH & Co. KG, Keyence Corporation, Fuji Electric Co., Ltd., Parker Hannifin Corporation, and General Electric Company.
In October 2025, Rockwell Automation launched its new ControlLogix(R) 5590 controller, designed for modern discrete, motion and robotics applications across manufacturing.
In May 2025, Siemens is announcing an expansion of its industrial AI offerings with advanced AI agents designed to work seamlessly across its established Industrial Copilot ecosystem. This new technology represents a fundamental shift from AI assistants that respond to queries towards truly autonomous agents that proactively execute entire processes without human intervention. Siemens' new AI agent architecture features a sophisticated orchestrator. Like a craftsman, it deploys a toolbox of specialized agents to solve complex tasks across the entire industrial value chain.
In March 2025, Siemens introduced advanced AI agents for industrial automation under its Industrial Copilot ecosystem, enabling proactive execution of processes in discrete industries.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.