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市场调查报告书
商品编码
1904656
工业自动化和控制系统市场预测至2032年:按组件、控制系统、技术、部署类型、应用、最终用户和地区分類的全球分析Industrial Automation & Control Systems Market Forecasts to 2032 - Global Analysis By Component, Control System, Technology, Deployment Mode, Application, End User and By Geography |
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根据 Stratistics MRC 的一项研究,预计到 2025 年,全球工业自动化和控制系统市场规模将达到 2,327.4 亿美元,到 2032 年将达到 5,407.9 亿美元,预测期内复合年增长率为 12.8%。
工业自动化和控制系统是将先进的硬体、软体和通讯工具结合,以最小的人工干预实现工业运作的自动监控、调整和改进。这些系统包含PLC、DCS、SCADA平台、感测器、致动器和工业通讯网路等技术。其目的是帮助实现复杂工业流程的即时监控、精确控制、预测性维护和有效管理,从而提高製造业、发电业、公共产业和流程工业等领域的效率、准确性、安全性和生产力。
工业4.0和智慧製造的兴起
製造商正在加速采用互联机器、感测器和智慧控制平台,以实现即时监控和决策。智慧工厂强调自动化、资料交换和网实整合系统,以提高生产效率和柔软性。将人工智慧、物联网和进阶分析技术整合到生产环境中,可以优化资产利用率并减少营运低效。提高产品品质和降低成本的压力不断增加,也推动了对自动化领域的进一步投资。主要经济体的政府正在透过政策支持和资金倡议来促进数位化製造。因此,工业自动化系统正成为现代製造业生态系统的基础组成部分。
熟练人员短缺
工业自动化需要机器人技术、控制工程、数据分析和软体整合等方面的专业知识。许多製造业在招募和留住具备多学科技术知识的人才方面面临挑战。科技的快速发展也造成了技能缺口,现有员工难以跟上不断发展的系统。培训和技能提升专案需要投入大量的时间和资金,尤其对于中小企业而言更是如此。自动化技术缺乏标准化的教育框架进一步加剧了这个问题。
数位双胞胎技术
数位双胞胎能够实现实体资产的虚拟复製,使製造商能够即时模拟、监控和优化营运。这些解决方案透过在故障发生前识别潜在故障来改善预测性维护。与自动化平台的整合提高了流程可视性,并支援数据驱动的决策。製造商正越来越多地利用数位双胞胎来减少停机时间、提高能源效率并缩短产品开发週期。云端运算和工业IoT的进步使数位数位双胞胎部署更具可扩展性和成本效益。这一趋势正在为提供整合数位解决方案的自动化供应商创造新的收入来源。
地缘政治紧张局势与贸易关税
对电子元件、半导体和工业机械征收贸易关税可能会增加系统成本并扰乱供应链。许多自动化解决方案依赖全球采购的元件,因此极易受到跨境贸易限制的影响。政治不确定性可能会延误製造商的基础设施计划和资本支出。区域贸易政策的变化也可能迫使企业重组其供应商网路。遵守出口管制和本地化要求会增加全球供应商的营运复杂性。这些因素共同造成了不确定性,并可能在中短期内抑制市场成长。
新冠感染疾病显着改变了工业自动化和控制系统的模式。工厂停工和供应链中断最初减缓了多个产业自动化普及的步伐。然而,这场危机凸显了建构具有韧性的自动化製造营运的重要性。企业加速向自动化转型,以降低对人事费用的依赖并确保业务永续营运。在此期间,远端监控、云端控制系统和自动驾驶技术迅速普及。疫情后的策略高度重视自动化,视为降低风险、保障业务稳定的核心要素。
预计在预测期内,工业机器人领域将占据最大的市场份额。
由于工业机器人在製造业的广泛应用,预计在预测期内,工业机器人领域将占据最大的市场份额。机器人广泛应用于焊接、组装、物料输送和包装等作业。它们高精度、高一致性的操作能力显着提高了生产效率。协作机器人和人工智慧视觉系统的进步正在拓展其应用领域。製造商正在加速采用机器人,以应对劳动力短缺问题并提高职场安全。机器人价格的下降和编程的便利性也进一步推动了机器人的普及。
预计在预测期内,医疗保健和製药业将实现最高的复合年增长率。
预计在预测期内,医疗保健和製药业将实现最高成长率。自动化系统在製药生产中的应用日益广泛,以确保精准性、合规性和可追溯性。严格的监管要求推动了对自动化品管和监控解决方案的需求。机器人技术和控制系统提高了药物配製、包装和贴标流程的效率。生物製药和个人化医疗的兴起进一步增加了自动化的复杂性和应用范围。製造商利用自动化来最大限度地降低污染风险,并提高批次间的一致性。
预计亚太地区将在预测期内占据最大的市场份额。中国、印度和韩国等国的快速工业化和不断扩大的製造地是主要的成长要素。该地区各国政府正积极透过国家层级的数位化倡议来推动智慧製造。不断上涨的人事费用促使製造商转向自动化以保持竞争力。该地区强大的电子和汽车製造业基础也为其提供了辅助。自动化组件的在地采购供应以及不断增长的外国直接投资也为市场扩张提供了支援。
预计中东和非洲地区在预测期内将实现最高的复合年增长率。产业多元化倡议正推动自动化技术的应用范围扩展到石油和天然气产业以外的其他领域。各国政府正在投资智慧工厂、工业数位化和基础设施现代化。自动化在全部区域食品加工、公共产业和物流等行业正变得越来越普遍。对营运效率和资源优化的日益重视正在推动控制系统的应用。与全球自动化供应商的合作正在促进技术转移和人才培养。
According to Stratistics MRC, the Global Industrial Automation & Control Systems Market is accounted for $232.74 billion in 2025 and is expected to reach $540.79 billion by 2032 growing at a CAGR of 12.8% during the forecast period. Industrial Automation & Control Systems involve the coordinated application of advanced hardware, software, and communication tools to automatically supervise, regulate, and improve industrial operations with limited human involvement. These systems comprise technologies such as PLCs, DCS, SCADA platforms, sensors, actuators, and industrial communication networks. Their purpose is to improve efficiency, accuracy, safety, and productivity in sectors including manufacturing, power generation, utilities, and process industries by supporting real-time monitoring, accurate control, predictive upkeep, and effective management of complex industrial processes.
Rise of industry 4.0 and smart manufacturing
Manufacturers are increasingly deploying connected machines, sensors, and intelligent control platforms to enable real-time monitoring and decision-making. Smart factories emphasize automation, data exchange, and cyber-physical systems to enhance productivity and flexibility. The integration of AI, IoT, and advanced analytics into production environments is optimizing asset utilization and reducing operational inefficiencies. Growing pressure to improve product quality while lowering costs is further encouraging automation investments. Governments across major economies are promoting digital manufacturing through policy support and funding initiatives. As a result, industrial automation systems are becoming foundational to modern manufacturing ecosystems.
Shortage of skilled personnel
Industrial automation requires expertise in robotics, control engineering, data analytics, and software integration. Many manufacturing firms face challenges in recruiting and retaining talent with cross-disciplinary technical knowledge. Rapid technological advancements are also creating skill gaps, as existing workforces struggle to keep pace with evolving systems. Training and upskilling programs involve significant time and financial investment, particularly for small and mid-sized enterprises. The lack of standardized education frameworks for automation technologies further compounds this issue.
Digital twin technology
Digital twins enable virtual replicas of physical assets, allowing manufacturers to simulate, monitor, and optimize operations in real time. These solutions improve predictive maintenance by identifying potential failures before they occur. Integration with automation platforms enhances process visibility and supports data-driven decision-making. Manufacturers are increasingly leveraging digital twins to reduce downtime, improve energy efficiency, and shorten product development cycles. Advances in cloud computing and industrial IoT are making digital twin deployment more scalable and cost-effective. This trend is opening new revenue streams for automation vendors offering integrated digital solutions.
Geopolitical tensions and trade tariffs
Trade tariffs on electronic components, semiconductors, and industrial machinery can increase system costs and disrupt supply chains. Many automation solutions rely on globally sourced components, making them vulnerable to cross-border trade restrictions. Political uncertainties can delay infrastructure projects and capital investments by manufacturers. Shifts in regional trade policies may also force companies to reconfigure supplier networks. Compliance with export controls and localization requirements adds operational complexity for global vendors. These factors collectively create uncertainty that may restrain market growth in the short to medium term.
The COVID-19 pandemic significantly reshaped the industrial automation and control systems landscape. Factory shutdowns and supply chain disruptions initially slowed automation deployments across multiple industries. However, the crisis highlighted the importance of resilient and automated manufacturing operations. Companies increasingly turned to automation to reduce dependency on manual labor and ensure business continuity. Remote monitoring, cloud-based control systems, and autonomous operations gained rapid adoption during this period. Post-pandemic strategies now strongly emphasize automation as a core component of risk mitigation and operational stability.
The industrial robots segment is expected to be the largest during the forecast period
The industrial robots segment is expected to account for the largest market share during the forecast period, due to its extensive use across manufacturing industries. Robots are widely deployed for tasks such as welding, assembly, material handling, and packaging. Their ability to operate with high precision and consistency significantly improves production efficiency. Advancements in collaborative robots and AI-enabled vision systems are expanding application areas. Manufacturers are increasingly adopting robots to address labor shortages and improve workplace safety. Declining robot prices and improved ease of programming are further supporting adoption.
The healthcare & pharmaceuticals segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the healthcare & pharmaceuticals segment is predicted to witness the highest growth rate. Automation systems are increasingly used to ensure precision, compliance, and traceability in pharmaceutical manufacturing. Strict regulatory requirements are driving demand for automated quality control and monitoring solutions. Robotics and control systems are improving efficiency in drug formulation, packaging, and labeling processes. The rise in biologics and personalized medicine is further increasing automation complexity and adoption. Manufacturers are leveraging automation to minimize contamination risks and improve batch consistency.
During the forecast period, the Asia Pacific region is expected to hold the largest market share. Rapid industrialization and expanding manufacturing bases in countries such as China, India, and South Korea are key growth drivers. Governments in the region are actively promoting smart manufacturing through national digitization initiatives. Rising labor costs are pushing manufacturers toward automation to maintain competitiveness. The region also benefits from strong electronics and automotive production hubs. Local availability of automation components and increasing foreign direct investment are supporting market expansion.
Over the forecast period, the Middle East & Africa region is anticipated to exhibit the highest CAGR. Industrial diversification initiatives are encouraging automation adoption beyond oil and gas sectors. Governments are investing in smart factories, industrial digitalization, and infrastructure modernization. Automation is gaining traction in food processing, utilities, and logistics industries across the region. Increasing focus on operational efficiency and resource optimization is driving control system deployment. Partnerships with global automation providers are facilitating technology transfer and workforce training.
Key players in the market
Some of the key players in Industrial Automation & Control Systems Market include Siemens AG, Fuji Electric, ABB Ltd., Hitachi, Ltd., Rockwell Automation, Parker Hannifin, Schneider Electric, Bosch Rexroth, Honeywell, General Electric, Emerson Electric, FANUC Corp., Mitsubishi Electric, Omron Corp., and Yokogawa Electric.
In December 2025, VinSpeed High-Speed Railway Investment and Development Joint Stock Company and Siemens Mobility have signed a Comprehensive Strategic Partnership and Framework Agreement, launching a broad cooperation for high-speed rail in Vietnam. Siemens Mobility will serve as technology partner, responsible for the design, supply, and integration of modern Velaro Novo high-speed trains and key railway subsystems, including ETCS Level 2 signaling with automatic train operation (ATO), telecommunications, and electrification systems.
In November 2025, Rockwell Automation, in collaboration with ICT Academy, has launched the Youth Empowerment Program, an initiative designed to boost the employability of young talent across India through specialized skill development. The program is designed to equip students with essential skills in emerging technologies like AI, Data Analytics, and Robotic Process Automation.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.